22 11, 2021

From Friction Stir Welding to Micro Extrusions: Leading Aluminum Extruder Taber is Vertically Integrated

2021-11-22T21:52:41+00:00November 22nd, 2021|

A graphic presented in various shades of blue, with a faint image of a bridge that resembles the Golden Gate, and an American flag flowing in the wind with the official Taber logo, the words “The Shape of Endless Possibilities,” and certification seals for ISO 9001, MBE, Made in the USA, NADCAP, and ABS Group.

Taber Extrusions, located in Russellville, AR and Gulfport, MS, is a highly regarded provider of aluminum extrusions to a wide variety of industries including aerospace, infrastructure, transportation, defense, and thermal management. A minority-owned business enterprise which is ISO 9001, AS 9100, NADCAP, and ABS certified, Taber’s present and future customers can expect to see increased supply opportunities with the expanded set of extrusion solutions, programs, and services.

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS which houses a new state-of-the-art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has since been expanded multiple times. Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond military since its inception and supplies cast and extruded aluminum products in a variety of soft and hard alloys.

Today, Taber Extrusions is proud of its added friction stir welding capabilities, full offering of extruded aluminum components, value-added machining services and raw material supply to the North American market. The addition of in-house FSW capabilities makes Taber Extrusions a vertically integrated supplier of FSW panels and assemblies never seen before in North America.

ALUMINUM EXTRUSIONS

A graphic with four square sections placed on top of a gradient steel beam background in varying shades of greyish blue hues. There are two collections of aluminum extrusion shape renderings; and the upper left reads “Aluminum Extrusions” with the official Taber logo prominently situated below.

Known as a leading aluminum extruder, Taber offers a full range of aluminum alloys including hard, soft, marine, and armor grade. Choose from 2000, 5000, 6000, and 7000 grades with custom chemistries available for specific metal fabrication needs. Taber’s aluminum extrusions range spans from less than 1 lb./ft. to over 140 lbs./ft., making Taber the broadest extruders of aluminum profiles in the industry. Their multi-void hollow capability is up to 29” wide, and they can produce solid extrusions up to 31” wide. As part of Taber’s value-added approach, they offer design assistance for custom and specialty aluminum profiles.

Taber also offers the only 28” x 10” rectangular container size in North America.

In a rectangular container, uniform metal flow in width and thickness of wider bars and profiles, the following is achieved in contrast to round container of similar geometry:

  • The flatness can be controlled to within 75% of AA specification on wide panel, multivoid hollow profiles of up to 29” width.
  • Contour on most profiles can be controlled as per the spec without secondary operations.
  • Superior dimension control and consistency throughout the length of the extruded profile.

FABRICATION CAPABILITIES

An extreme close-up photo of a CNC machine spindle with the words, “Introducing new state of the art aluminum fabrication facility – dedicated to innovation” in print on the right side.

Taber’s aluminum fabrication capabilities include precision sawing, horizontal machining and manufacturing, extra-large CNC machining, 5-axis CNC machining, multi-axis machining, and a vertical machining center. Taber’s cut tolerances cover length and squareness of cut (up to +/- .050″) across a maximum 36″ width (minimum cut length of .75″). These precision saw-cutting capabilities for rod & bar/standard extruded shapes and customized aluminum extrusion profiles saw cut with greater accuracy, providing their customers with a product precise enough to be loaded directly into their machining centers. The precision cut blanks save customers time and money compared to having to cut mill lengths in-house.

Machinery — Aluminum CNC machining services:

  • Haas VF-12… COMING SOON!! (Link to latest blog on this topic)
  • Haas VF-7
  • EMMEGI Satellite XT
  • OKK Horizontal Machining Center
  • Zeiss CMM

Machinery – Aluminum precision cutting & sawing services:

  • BO Saws B-800
  • Marvel Band Saw

Visit Taber Extrusions’ Fabrication web page for videos and details!

ALUMINUM CAST HOUSE

Taber Extrusion’s brightly lit, modernized Gulfport, Mississippi cast house, focus is on 16 large, stacked aluminum billets.

With the completion of a 2017 cast house modernization, Taber has increased its billet capacity by over 30%, expanded its range of high quality aluminum alloys (hard, soft, marine, aerospace, and defense), and enabled the use of more diverse scrap material in its process, allowing for the production of billet with high recycled content. “We have evolved into a fully integrated supplier with control over our raw materials by casting the alloys and diameters necessary to feed our extrusion presses,” says Eric Angermeier, President of Taber Extrusions.

Eric Angermeier, President of Taber Extrusions, seated at his desk with a welcoming smile.

“Our recent cast house modernization has significantly increased the billet quality that will flow through all aspects of our business. Our capabilities to serve diverse markets are greatly enhanced and we now have capacity for third party sales of extrusion billet and large forging stock,” Angermeier adds. (Read full article in Light Metal Age magazine here.)

Taber launched their “Billets Straight to You” (aluminum billets for immediate sale) campaign in 2020, which includes aluminum alloys 6061 and 6063, with 6005, 6005A, 6082 available upon request.

Taber Extrusion’s magazine ad showing a photo of billets being dipped for cooling by a Taber-branded billet lift, and the “Aluminum Alloys Straight to You” information, which is the same content provided in this article.

MICRO-EXTRUSIONS

A measuring ruler showing 6.5 inches with a series of micro extrusion shape renderings encapsulated in a 1” square box alongside 5 bullets of text explaining "Greater design flexibility, high-quality precision aluminum extrusions at machined tolerances, reduced costs, thin wall capability, and excellent surface finish."

Taber’s micro-extrusion manufacturing lines have a production envelope with a circle size of 3 inches or less and a weight per foot of 1 lb. or less. For comparison, the 8,600 ton press in Taber’s Russellville facility produces profiles with a minimum weight of 4 lbs. per foot.

Unlike traditional extrusion presses, these micro-extrusion presses are built to allow for the production of extrusions with wall thicknesses of 0.010 inches and tolerance capabilities of +/- 0.001 inches. These miniature extrusion production centers allow designers and engineers the freedom to create profiles that are un-extrudable through conventional presses.

Jason Weber, V.P. of Sales and Marketing at Taber Extrusions, wearing a light blue oxford and a white Polo zip-up sweater, smiling for the camera.

“As computers get smaller and smaller, the heat sinks used in those computers need to likewise get smaller… they can also be used in industrial applications, with housings for sensors, and in military applications, as components for drones. So, there’s a lot of market potential for micro-extrusions,” explains Jason Weber, Taber V.P. of Sales and Marketing, in Light Metal Age Magazine, 2018.

FRICTION STIR WELDING

Wide angle of Taber Extrusion’s friction stir welding machine with the headline in bold black capital letters, “FRICTION STIR WELDING: WE’RE READY FOR BUSINESS” with Taber’s official logo underneath.

Taber’s FSW capabilities include simultaneous two-side welding, double wall hollow extrusions up to 6.25 inches tall, 32 inches wide, and accepts lengths up to 65 feet long. Taber’s friction stir welding production cell is capable of creating panel assemblies 200 inches wide by 65 feet long, with integrated pre-joining profile trimming. With profile widths up to 31 inches, lengths up to 65 feet, and ability to weld up to 3/4 of an inch in a single pass, Taber has an operational envelope that is unmatched within the industry.

Friction stir welding is commonly used in the rail, automotive, marine & shipbuilding industries, military & defense, commercial & industrial construction, infrastructure, and in aviation & aerospace.

The addition of in-house FSW capabilities makes Taber Extrusions a vertically integrated supplier of FSW panels and assemblies never seen before in North America.

“This was an obvious next-step for Taber,” said Jason Weber, V.P. of Sales and Marketing, in a 2019 article by Light Metal Age Magazine, “the company was founded in 1973, and never stopped diversifying, adding new capabilities, and technologies. We are known for aluminum extrusions, fabrication, billet casting, ultra-precision extrusions. Friction stir welding was going to happen eventually.”

 

LEADING ALUMINUM EXTRUDER TABER

INDUSTRIES SERVED:

  • Government/military
  • Aircraft/aerospace
  • Marine/shipbuilding
  • Infrastructure
  • Electronics
  • Medical
  • Transportation
  • Rail car
  • Mining
  • Industrial
  • Agricultural
  • Sporting goods
  • Custom shapes for most any application

Taber Extrusions is a full-service partner with an unwavering commitment to consistently meeting and exceeding customer expectations by providing both products and service of the highest quality. This commitment is at the core of everything they do… making certain that whatever you can dream, they can give it shape.

Thank you for your continued support of Taber Extrusions. If you have any questions please visit taberextrusions.com or contact one of our Regional Sales Representatives.

Follow Taber Extrusions:

LINKEDIN: https://www.linkedin.com/company/taberextrusions/
FACEBOOK: https://www.facebook.com/taberextrusions/
TWITTER: https://twitter.com/taberextrusions

16 11, 2018

Billets! Billets! Billets! – Taber’s In-House Aluminum Casting Solutions

2019-01-10T19:28:58+00:00November 16th, 2018|

Taber’s casthouse in Gulfport, Mississippi, with an overlay image of different sized aluminum billets

Billets, billets, billets!

In response to the growing need in the domestic market for aluminum billet products, Taber Extrusions, LLC is announcing the planned addition of 7” billet molds to our existing extrusion billet casting facility in Gulfport, MS.

Our recently upgraded, state-of-the-art billet casting facility, unveiled late last year (as announced in our article with Light Metal Age), allows Taber to manufacture aluminum billets for defense, marine and other specialized industries. By combining our advanced, specialized systems with experienced metallurgists and engineers, Taber is proud of our ability to produce an aluminum billet of superior quality.

The new addition of the 7” billet molds to our collection complements the existing 8”, 9”, 11”, 16”, and 20” diameter molds. Aluminum billets will be available in 6063 and 6061 alloy chemistries as well as specialized chemistries upon request.

“Taber is excited to now offer 7” extrusion logs to our fellow extruders, in addition to our previous offerings,” says Jason Weber – VP Sales and Marketing at Taber.

Our casthouse is uniquely situated in Gulfport, MS with port access as well as easy access to industrial scrap. These input factors coupled with the recently refurbished casting equipment with the LARS® in-line degassing and purification system supplies billet chemistries and consistencies which rival those of larger billet producers.

ABOUT TABER

Since 1973, Taber Extrusions LLC has pioneered the extrusion of large, heavy, and wide complex shapes to differentiate itself in the aluminum extrusion industry. Since its inception, the brand name Taber Extrusions has been synonymous with innovation, service, and quality—all of which serve to make Taber Extrusions the premiere aluminum extrusion company. All of our extrusions have been, and will continue to be engineered, manufactured, and tested in the United States. Taber Extrusions maintains its headquarters at the Russellville, Arkansas facility, with a regional sales office at its Gulfport, Mississippi facility.

After all this time, why do our customers continue to return to Taber? It’s because we’re dedicated to innovation. We’re dedicated to finding intricate solutions for even the most complex extrusion request. While other aluminum extrusion companies continue to focus on standard products and techniques, Taber’s work ethic and attention to the needs of the market allow Taber to create customized, versatile, high quality, and market-oriented products that can satisfy a wide range of applications.

Follow Taber on social media and never miss an update:

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com.

29 03, 2018

Beyond the Aluminum Extrusion – Full Service Aluminum Extrusion Company

2018-05-11T23:05:26+00:00March 29th, 2018|

Taber Extrusions has extrusions in the name, but it’s really a full-service aluminum extrusion company. Taber controls it all, from the casting of the billet, the extrusion process, fabrication and finally the logistics..

We have a commitment to meeting and exceeding customer expectations by providing both products and service levels that are of the highest quality. This commitment is at the core of our operating philosophy.

For us, these unique capabilities are key. Our specialty is the manufacturing of complex and intricate extrusions which competitors consider difficult or even impossible. Our full range of extrusion presses, from 1800 and 3000 ton to our impressive large 8600 ton, give us unmatched flexibility and profile capabilities to meet our customer’s needs.

For example:  our 8600 ton press, one of the largest extrusion presses in the United States, has the capability to extrude both 16 and 20 inch round billets, and 10” x 28” rectangular billets with a maximum circle size of 31” and up to 140 lbs. per foot. With the ability to extrude large, intricate configurations, such as lightweight but strong one-piece extrusions, the customer can incorporate whole assemblies of small components into one extruded part.

As your full-service aluminum extrusion company partner, Taber will work alongside you to turn a concept into reality. Taber’s remarkable attention to the needs of the market position us to provide customized, versatile, high-quality extruded and fabricated products that can satisfy a wide range of applications.

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