10 04, 2024

Aluminum Extrusions for Satellites: A Look into Taber’s Satellite Component Capabilities

2024-04-10T18:41:30+00:00April 10th, 2024|

An illustration of a satellite in orbit with the text “Aluminum Extrusions for Satellites: A Look into Taber’s Satellite Component Capabilities” and the Taber logo superimposed on a backdrop of stars, signifying Taber Extrusions’ expertise in aluminum extrusions for satellites and aerospace components.

The vast expanse of space is a remarkable place where cutting-edge technology and innovation work hand-in-hand to achieve incredible feats. Satellites, for instance, play a crucial role in various applications, from communication and navigation to Earth observation and scientific research. However, these marvels of technology require satellite components that are not only functional but also lightweight, durable, and resistant to the harsh environment of space. In the aerospace industry, aluminum extrusions play a versatile role as they can act as structural components in spacecraft or integrate into complex mechanisms within the cockpit.

If you’re curious about how aluminum extrusions for satellites are shaping the future of space technology, read on as we explore the various applications of this material and how Taber Extrusions, a leading aluminum extrusion company, provides innovative solutions for the defense and aerospace markets.

The Surging Demand for Aluminum in Space

According to various reports, the global aluminum market is projected to grow steadily in the next few years, reaching an estimated 74 million metric tons by 2025.

The exciting news is that the aerospace industry is already looking at innovative ways to ensure the future aluminum supply can meet this demand. One such way is recycling and repurposing aluminum and its alloys, leading to further advancements in space, aircraft, and satellite component manufacturing. This means we can see more efficient ways of using the material soon.

Why Aluminum Extrusions Excel in Space Exploration

Did you know that aluminum extrusions play a crucial role in the success of satellites? There are several reasons why aluminum is the perfect material for these fantastic machines.

First off, aluminum is incredibly lightweight, which is essential for satellites. By shedding even a single pound, we can save significant fuel during launch and maneuvering. This means that the right aluminum alloy can grant a satellite the ability to carry more equipment or travel even farther distances.

But don’t let its lightness fool you — aluminum extrusions are also powerfully durable. Satellite construction often requires materials capable of withstanding immense pressure and stress during launch and space travel. As a result, certain materials have become a top choice for this purpose.

Finally, another critical feature of aluminum is its natural resistance to radiation. Harmful radiation in space can expose satellites to severe damage, causing havoc on their sensitive components and interior. But with aluminum, we can help protect these delicate machines and ensure they continue to function flawlessly.

So next time you look up at the stars, remember the vital role that aluminum extrusions for satellites play in helping us explore the universe!

Beyond Satellites: A Universe of Applications

Aluminum extrusions are shaped lengths of aluminum formed by forcing molten metal through a die that have become vital in various space and aerospace applications. Their unique combination of lightweight, high strength, corrosion resistance, and malleability makes them ideal for multiple functions beyond satellite components.

Here’s a broader perspective on the diverse uses of aluminum extrusions in space and aerospace:

An ample indoor space in a museum showcases various aerospace exhibits. With its complex mechanical details, the intricate spacecraft module commands immediate attention as it hangs suspended. The module’s exterior displays complex engineering, with visible pipes and metallic structures. Another exhibit, wrapped in golden material, hangs suspended nearby. Structural beams painted in yellow, and blue add an industrial aesthetic to the space. Visitors are present, observing the exhibits and indicating a public setting.

Image Attribution: https://www.freepik.com/free-photo/process-building-space-rocket-engine_7553665.htm#fromView=search&page=1&position=48&uuid=16f26dd9-2914-4366-839e-38719c5e3ab3

  • Structural Components — Wings and Fuselages: Large, high-strength extrusions form the backbone of aircraft wings and fuselages, providing the strength and rigidity to withstand immense forces during flight.
  • Communication and Thermal Management — Radiators and Coolers: Extrusions can be shaped into fins and channels for radiators and coolers, facilitating efficient heat exchange and temperature control.
  • Supplemental Oxygen and Fluid Systems — Valves and Pumps: Specific critical components within fluid and gas systems, like valves and pumps, can be crafted from aluminum due to their strength and machinability

What are some examples of spacecraft that utilize aluminum?

Spacecraft engineering has been at the forefront of technological advancements for decades. These technological marvels have pushed the boundaries of human exploration and discovery, from the International Space Station to the Mars Curiosity Rover. Here, we explore the importance of aluminum extrusions in spacecraft construction and examine spacecraft that rely heavily on this material.

  • International Space Station (ISS) — This iconic structure relies on aluminum extrusions for its modules, trusses, and other components.
  • Mars Curiosity Rover — The engineers constructed this rover‘s frame and many components, exploring the Martian surface, from aluminum.
  • Orion Project NASA’s Orion spacecraft, designed for deep space exploration, utilizes aluminum extensively in its structure and various systems.
  • MBZ-SAT — The first satellite built entirely in the United Arab Emirates, MBZ-SAT also employs aluminum extrusions in its construction.
“Taber was originally recognized for our large shapes, and now we are establishing ourselves as micro extruders. Since we’ve added micro extrusions, friction stir welding, and billet casting, we’re pretty much spanning the gamut of aluminum extrusion competence. We were already well-versed within the defense and aerospace markets, but adding miniature aluminum extrusions to our capabilities has allowed us to become a one-stop shop for our customers in those industries. Our diversification has opened the door wide for our customers.”
– Taber Extrusions

How Taber Extrusions Is Providing Innovative Solutions not only for Satellite Components but also for Aerospace Markets

Taber, with its 50-year legacy, stands at the forefront of the aluminum extrusion industry, delivering a comprehensive array of products and services. Their offerings are designed to meet diverse needs, including those of the aerospace sector, for which they provide specialized aluminum extrusions for satellite components and other applications.

Taber’s commitment to quality and tailored solutions is evident in their adherence to the rigorous specifications of the aerospace industry. They continuously innovate, developing new aluminum technologies to elevate the performance of their extrusions. The sophisticated casthouse at Taber underscores their quest for excellence, crafting superior aluminum alloys for complex aerospace applications.

Some of the examples of Taber Extrusions’ products and services include: 

A large metal extrusion profile with 3 hollow pieces nested inside the other. On either side of the extrusions are the words “MICRO” and “EXTRUSIONS” runs along the length of a 3-inch section of a ruler.

Microextrusions

In the defense and aerospace industries, where precision, complexity, and strict tolerances are non-negotiable, microextrusions play a critical role. These are offered by Taber and feature cross-sections small enough to pass through a 1-millimeter square. The utility of microextrusions extends across a wide range of applications, including communication systems, electronics thermal management, guidance and radar systems, weapons systems, and firearms components, highlighting their versatility and importance in advanced technological environments.

Friction Stir-Welding

Friction stir-welding, a solid-state process known for producing high-strength, defect-free joins, enables the welding of aluminum extrusions in various shapes, sizes, and alloys into complex, seamless assemblies. This technique is particularly beneficial for constructing aircraft and spacecraft components, including wings, fuselages, and panels. Beyond aerospace applications, friction stir-welding is also utilized in creating fuel tanks, heat exchangers, and battery trays, showcasing its versatility across different manufacturing needs.

Billet Casting

Taber specializes in manufacturing aluminum billets for aerospace, marine, and other specialized sectors, leveraging state-of-the-art systems and the expertise of seasoned metallurgists and research engineers. The casting operations at Taber are not only ISO 9001:2008 certified but also equipped to handle a variety of billet sizes, including diameters of 7”, 8”, 9”, 11″, 16″, 20”, and 10 x 28, predominantly in the 6xxx series aluminum alloys.

If high-quality aluminum extrusions for satellite and aerospace components are what you need, look no further than Taber. As a premiere aluminum extrusions company in the U.S., Taber is well-equipped to meet the exacting standards your project demands.

About Taber Extrusions

Taber Extrusions is an American aluminum extrusion company and your ideal partner for full-service aluminum extrusions. Their top priority is to deliver nothing short of the best products and services to their esteemed customers. Providing quality products and services is essential to their philosophy of adding value. Their dedication to this principle is the foundation of their business.

Taber takes pride in its certifications, which include ISO 9001:2008, AS 9100C, and ABS Quality Assurance Program certificate no. 11-MMPQA-652. ABS Mill approves them to produce extruded aluminum alloy products for marine applications such as 5083H111, 5086H111, 5454H111, 5456H111, 6061T6, and 6082T6, with a maximum diameter of 1.0 inch, including the casting process. Choose Taber Extrusions for quality products and services that exceed your expectations… the sky’s the limit.

 

If you have any queries, please visit https://www.taberextrusions.com or call Taber at 1-888-984-3795.

28 03, 2024

Hard Alloy Aluminum Extrusion Manufacturing: The Technology of Hard Metals

2024-04-03T15:55:10+00:00March 28th, 2024|

Banner featuring “Hard Alloy Aluminum Extrusion Manufacturing: The Technology of Hard Metals” with industrial imagery and the Taber Extrusions logo.

Aluminum’s versatility and prevalence have made it a staple in various industries globally. Its numerous benefits position it as a favored material choice. Join us as we delve into hard alloy aluminum extrusion manufacturing — a cutting-edge method that enhances aluminum’s mechanical properties and expands its range of applications.

Recognizing aluminum

Despite being plentiful in the Earth’s crust, aluminum is rarely found in its pure form. Various forms of aluminum and its alloys are esteemed for their high strength-to-weight ratio, low density, corrosion resistance, and durability. Aluminum’s low density makes it an ideal lightweight alternative to steel, being 2.5 times less dense and favorable for applications needing portability.

Many aluminum alloys are malleable and ductile, making them effortless to machine and form. They possess excellent electrical and thermal conductivity while lacking magnetic and sparking properties. Recycling aluminum is possible due to its low re-melting temperature, which requires only 5% of the energy used in primary metal production. It also maintains its properties after multiple recycling cycles, up to 75%, highlighting its sustainability. 

What are aluminum grades?

Aluminum alloys are created by blending pure aluminum with various alloying elements to modify their mechanical properties, corrosion resistance, formability, and machinability. The Aluminum Association classifies and maintains the different grades of aluminum based on their composition and how they respond to mechanical and thermal treatment.

Wrought and cast are the two categories of aluminum alloys. Mechanical processes are employed like forging, bending, and rolling to shape wrought aluminum alloys. In contrast, cast aluminum alloys are formed by melting and pouring into molds to create specific shapes. Both types of aluminum alloys have their unique properties and applications. Wrought aluminum is worked in solid form, while cast aluminum is melted and poured into a mold.

Let’s dive deeper into wrought aluminum!

Wrought aluminum  possesses remarkable strength, and people can mold it into various shapes. The grade’s composition is achieved by melting aluminum ingots with a measured quantity of alloying metal. Rolling, forging, or extruding transforms the melted aluminum alloy into billets or slabs. Heat treatment is applied further to enhance the natural properties of the aluminum alloy.

Each wrought aluminum grade is assigned a unique four-digit number code:

  • To modify pure aluminum, you add the primary alloying element, represented by the first digit. The primary alloying element impacts the grade’s properties in a sequence.
  • The second digit denotes the alloy modification and requires specific documentation using IADS. If the number assigned is zero, the alloy is either unmodified or in its original state.
  • The third and fourth digits are random numbers in the sequence assigned to a specific alloy. For the 1000 series, these digits represent the alloy’s purity.

We can divide aluminum grades into several categories. The purest form of aluminum with the lowest yield and tensile strength belongs to the 1000 series. On the other hand, the 7000 series comprises alloys of magnesium, zinc, and copper and has the highest tensile and yield strength.

Soft Alloys

A collage of various modes of transport and infrastructure: the top left shows a large cruise ship on the water, top right features the Golden Gate Bridge illuminated at night, the bottom left displays high-voltage power lines against a dusky sky, and the bottom right depicts a space shuttle on its launch pad during nighttime.

1000 Series

Aluminum is a metal that can be very pure, with a grade of 99% or higher. There are different types of aluminum alloys, and one of them is called the 1xxx series. These alloys are good at resisting damage from rust and can carry heat and electricity well. Electric transformers and power grids often utilize them.

3000 Series

3xxx series aluminum alloys are a type of metal often used for various purposes because they have a good balance of strength and flexibility. Manufacturers add manganese to create these alloys, granting them unique properties.

6000 Series

The 6xxx series of aluminum alloys is a versatile and robust material with many construction and architectural uses. They can be heated and welded to fit different shapes and designs and are known for their ability to resist rust and wear over time. Perfect for many construction and architectural designs.

Hard Alloys

2000 Series

The material becomes very strong and tough when copper is mixed with aluminum to create 2xxx series aluminum alloys. Another exciting thing about this alloy is its strength can increase even more by applying heat treatment.

5000 Series

The 5xxx series is a type of material that is made stronger by adding magnesium to it. It can be welded easily and is resistant to rusting, especially in places with a lot of saltwater, like the ocean. People often use it to construct boats, shipping containers, and other structures exposed to salty and wet environments.

7000 Series

Various sectors, such as aerospace, utilize aluminum alloys for their operations. One type of alloy, the 7xxx series, is solid and can withstand harsh weather conditions. This alloy adds elements like zinc, magnesium, copper, and chromium.

The best aluminum extruder can offer high-quality aluminum extrusions that meet specific requirements.

Aluminum casthouse technology has come a long way, and choosing an extruder that uses the latest technology to produce top-quality aluminum extrusions is essential. To get the most out of this versatile material, you must rely on a reputable American aluminum extrusion company that is an expert in hard alloy aluminum extrusion manufacturing like Taber Extrusions.

With their state-of-the-art extrusion process, Taber can create custom aluminum shapes that meet their customers’ specifications. This high level of precision guarantees the result’s optimal performance and superior quality. Whether you need wrought aluminum for structural applications or intricate parts, leading hard alloy aluminum extrusion manufacturer, Taber, has the expertise and technology to deliver top-notch products consistently.

Comprehensive extrusion services by Taber

Taber offers a wide range of extrusion capabilities in all standard alloy series. They can extrude 2000, 5000, 6000, and 7000 series, and if you need something different, ask! They’ll even consider extruding in 1000 and 3000-series alloys upon request. Also, Taber uses recycled and prime aluminum to cast their extrusion ingots to meet the highest quality specifications. The ingots come in a range of diameters from 8” to 20” and rectangular sizes, too!

Taber offers various customized processing services to meet its clients’ needs. From billet casting at its Gulfport, MS plant to solution heat treatment, stretcher/detwister, cut-to-length, custom packaging, fabrication, statistical process control, quality assurance, and artificial aging ovens, it has the equipment and expertise to deliver high-quality and customized aluminum extrusion products.

A detailed comparison chart shows the manufacturing limits and comparative characteristics of different materials, their typical applications, extrusion press specifications, and auxiliary equipment & services.

Precision engineering and quality assurance

A leading extrusion company needs a leading team of experts as well. Taber has a team of engineers who can assist with the extrusion design using SolidWorks (CAD Design) and CAD Software (Auto CAD). It can ensure that the extrusions meet the tolerances in ASTM, AA, ANSI, DIN, or EN standards.

They are also certified and approved by several international and industry standards, such as ISO 9001:2008, AS 9100C, EN/JISQ 9100:2009, BABA, and ABS. Taber has the ABS Quality Assurance Program Certification #ALML 1320275 and the ABS approval to produce extruded aluminum alloy products for marine applications, such as 5083 H111, 5086 H111, 6061 T6, and 6082 T6, with a maximum thickness/diameter of 130 mm. Various sectors widely use Taber’s products, including aerospace, defense, transportation, energy, and industrial.

Leading the way in aluminum extrusion with state-of-the-art technology and commitment to quality

Taber stands out as a premiere provider of aluminum extrusion products in the United States, offering exceptional service and innovative solutions that meet the unique needs and expectations of customers while ensuring cost-effectiveness and quality. With vast experience, advanced equipment, and a commitment to excellence, they guarantee customer satisfaction and are the ideal partner for any aluminum project, regardless of size.

So, if you want to take your business to the next level, get a quote now with Taber, a premier hard alloy aluminum extrusion manufacturer. Their team of experts will work with you every step of the way to ensure your success. Don’t wait any longer; contact Taber today to experience the best aluminum extrusion products and services!

More about Taber Extrusions

Taber is a company that strongly believes in shaping customers’ dreams. They provide a comprehensive range of aluminum extrusion capabilities and value-added services, which enable them to become a complete partner throughout the entire process, from the design stage to the delivery of the final product.

Since its establishment in 1973, Taber has been committed to earning a top reputation in the industry by working closely with its customers, promoting innovation, and collaborating to find solutions to any challenges. Over the past four decades, they have become well-known for their highest standards of quality and responsiveness, and they are proud to hold the title of having the most extensive capabilities in the aluminum extrusion industry.

If you’d like to explore more of Taber Extrusion’s aluminum extrusion blogs, visit taberextrusions.com and follow them on social media so you can receive new blog alerts!

28 02, 2024

Aluminum Casting Services for Aerospace, Marine, and Custom Chemistries for Specialized Industries

2024-02-28T16:18:21+00:00February 28th, 2024|

The most noticeable object in the photo is a massive yellow crane with the name “TABER” on it. The crane is lifting 3 lengthy metallic pipes that measure approximately two feet in diameter. Straps securely attach the pipes to the crane. Other industrial equipment and machinery fill the background of the image. The photo diffuses the lighting, creating a soft glow. At the same time, muted colors add to the overall industrial feel of the scene.

In order to fully grasp the importance of Taber’s aluminum casting services, you must first understand the importance of aluminum billets.

Aluminum billets are the unsung heroes of the industrial world. These unassuming cylinders of aluminum, typically 10-12 feet long and 7-20 inches in diameter, are the raw material from which countless objects are born. From sleek aircraft fuselages to the humble soda can, aluminum billets form the foundation for many products that touch our lives every day.

To begin the journey of an aluminum billet, workers extract bauxite ore and refine it into alumina. During smelting, the process uses a powerful electric current to separate the aluminum metal from the oxygen in alumina. Molds are filled with molten aluminum to create billets, which are then cooled, solidified, and subjected to further processing.

These versatile billets are extruded, rolled, forged, or machined into many shapes and sizes. Manufacturers can transform them into intricate components for airplanes, automobiles, and electronics or use them to create building materials, kitchenware, and sporting goods. The possibilities are truly endless.

So, the next time you hold an aluminum can or admire the gleaming surface of an airplane, take a moment to appreciate the humble aluminum billet that started it all. These unsung heroes of industry are a testament to human ingenuity and the transformative power of raw materials.

Two workers in full safety gear at Taber Extrusions’ brightly lit aluminum cast house in Gulfport, MS.

From Billets to Innovation: Cast Houses as the Crucible of Progress

Aluminum billets, those unassuming cylindrical metal blocks, are the lifeblood of countless industries. Before reaching their final form, they undergo a crucial transformation within the fiery heart of a cast house. These specialized facilities, with their towering furnaces and molten metal, act as the crucible where innovation takes shape.

Within the cast house, billets are heated to extreme temperatures, transforming them from solid to liquid. This molten state allows for precise manipulation and shaping, producing new and innovative products. Advanced casting techniques, such as low-pressure and vacuum, produce high-quality billets with superior strength and consistency.

These improved billets, in turn, fuel the fires of innovation in various industries. Automotive manufacturers utilize them to create lighter and more fuel-efficient vehicles. Aerospace engineers rely on them to construct more robust and more durable aircraft. Even the electronics industry depends on high-quality aluminum billets for producing smartphones, computers, and other devices.

But the role of cast houses extends far beyond mere production. They are also hubs of research and development, where engineers and scientists collaborate to refine existing processes and invent new technologies. From exploring recycled materials to developing advanced casting techniques, cast houses constantly push the boundaries of what’s possible.

Aluminum billets are not just raw materials but the seeds of innovation. Nurtured by the heat and expertise of cast houses, these seeds grow into the products that shape our lives. As technology evolves and industries strive for ever-greater efficiency and performance, the humble aluminum billet and the cast houses that transform them will remain at the forefront of progress.

Aluminum Casting Services: Fueling Innovation Across Industries

Aluminum billet casting is a crucial process that shapes diverse and vital components for various industries. From high-performance aerospace to rugged marine applications and even specialized custom chemistries, aluminum castings are pivotal in driving innovation and progress.

1. Aluminum Casting Services for Aerospace

The aerospace industry demands ultimate strength, lightness, and reliability, and aluminum castings rise to the challenge. Please note that aircraft components utilize them in a multitude of ways.

  • Airframes:

    The primary structure of an aircraft needs to have a high strength-to-weight ratio and excellent fatigue resistance.

  • Wings:

    responsible for lift generation, demanding a lightweight and robust design

  • Landing gear:

    absorbing impact and supporting the aircraft’s weight, necessitating exceptional strength and durability

  • Engine components:

    operating in extreme environments, requiring heat resistance and superior mechanical properties

2. Aluminum Casting for Marine

In the harsh marine environment, aluminum castings offer unmatched resistance to corrosion and fatigue, ensuring the longevity and performance of various components:

  • Hulls and superstructures:

    providing structural integrity and resisting the corrosive effects of saltwater

  • Propellers and shafts:

    wproviding structural integrity and resisting the corrosive effects of saltwater

  • Deck fittings and hardware:

    withstanding constant exposure to saltwater and harsh weather conditions

  • Lifeboats and davits:

    ensuring safety and functionality in emergencies

3. Aluminum Custom Chemistries

Beyond aerospace, firearms, and marine applications, aluminum casting shines in its ability to fulfill specific needs through customized chemistries:

  • Medical devices:

    requiring biocompatible alloys for implants and surgical instruments

  • Electronics:

    demanding high conductivity and thermal management properties

  • Automotive components:

    lightweight and robust parts for fuel efficiency and performance

  • Renewable energy technology:

    tailored solutions for solar panels, wind turbine blades, and other features

Aluminum casting, with its unmatched versatility, strength-to-weight ratio, and sustainability benefits, is poised to continue shaping the future of various industries. As technology advances and new applications emerge, aluminum’s unique properties will ensure its continued dominance as a material of choice for innovative solutions.

Taber Extrusions: where innovation and aluminum meet

Transform Your Business with Taber’s In-House Aluminum Casting Solutions

Taber Extrusions offers in-house aluminum casting solutions, which include manufacturing aluminum billets for specialized industries such as aerospace and marine. Their upgraded, state-of-the-art aluminum cast house, combined with experienced metallurgists and research engineers, enables them to produce high-quality aluminum billets. They offer a full range of aluminum alloys, including custom chemistries to meet their clients’ specific requirements.

Experience Unmatched Purity and Renewability with Taber’s Aluminum Refining Process

Taber utilizes Almex’s liquid aluminum refining system (LARS) to refine and purify the aluminum before casting. This process eliminates impurities such as dissolved hydrogen gas, nitrides, oxides, and alkali metals in a controlled and environmentally friendly manner. Additionally, Taber is committed to renewability and uses 75% commercial and extrusion manufacturing scrap to highlight this dedication further.

From Testing Capabilities to Quick Facts: The Fascinating World of Taber Extrusions

Taber Extrusions offers a comprehensive suite of testing capabilities to ensure the highest quality and consistency in their products. Key capabilities include:

  • On-site alloy verification and certification:

    This ensures that the chemical composition of Taber’s aluminum alloys meet the exact specifications required by their customers.

  • Ultrasonic testing:

    This non-destructive testing method uses sound waves to detect internal defects in the aluminum castings, ensuring they are free of flaws that could compromise their performance.

The infographic features a beautiful gradient background in shades of gold and brown. At the top is crisp white text that reads “CAST HOUSE CAPABILITIES.” Directly below the text, six shapes of varying sizes, with a sleek silver gradient, are arranged in a row horizontally. Beneath the shapes, text reads “Our casting capabilities and cast house information:" followed by a list in white text outlines the impressive capabilities of the cast house, including the latest technology to ensure internal quality, entirely designed and recipe-controlled DC casting, complete alloy family casting capabilities, a homogenization center for controlled heat treatment, and an on-site laboratory for metallurgical testing and ultrasonic lab house metallurgical analysis.

Quick Facts:

  • Recycled content makeup:

    Taber Extrusions is committed to sustainability and uses significant recycled content in its aluminum products. Their billets typically contain 25-30% prime aluminum and 70-75% scrap (a combination of commercial and extrusion manufacturing scrap).

  • Environmental benefits of recycling aluminum:

    Recycling aluminum is an effective way to conserve energy. It helps save up to 95% of the energy required to refine new aluminum. This makes aluminum production more sustainable by reducing greenhouse gas emissions.

  • CO2 emissions reduction:

    Recycling 1 ton of aluminum spares the planet from 9 tons of CO2 emissions. This translates to significant environmental benefits and helps to combat climate change.

  • Aluminum’s recyclability:

    Aluminum is one of the most recyclable materials on Earth. Roughly 74% of all aluminum produced is still in use today due to its excellent recyclability. This makes it a valuable resource for future generations.

Taber’s Aluminum Casting Revolution: Innovation Forging the Future Tabers

The American aluminum extrusion company Taber Extrusions invested in upgrading its aluminum casting capabilities. Taber’s improved cast house is a testament to their dedication to achieving the broadest capabilities in the aluminum extrusion industry. Taber prefers to keep everything under one roof, from casting to extrusion, machining, and beyond — casting ingots using prime and recycled aluminum to meet the required quality and chemistry specifications.

Unlock The Potential of Your Project: Why Choose Taber?

Taber Extrusions is a full-service partner that delivers high-quality products and services. They are dedicated to meeting and surpassing customer expectations, providing the best possible service. Since 1973, Taber Extrusions has been manufacturing solid profiles as wide as 31 inches and hollows up to 29 inches. In 1995, they expanded with the purchase of an extrusion facility in Gulfport, MS. Today, Taber Extrusions also launched expanded capabilities to include micro-extrusions and 7” billet molds, and shortly thereafter, added a new Hass VF-12 CNC vertical machining center.

Certifications

  • ISO 9001:2008 (technically equivalent to EN9100:2009 and JISQ 9100:2009)
  • AS 9100C
  • ABS QUALITY ASSURANCE Program certificate no. 11-MMPQA-652. ABS Mill has approval to produce extruded aluminum alloy products for marine applications 5083H111, 5086H111, 5454H111, 5456H111, 6061T6, and 6082T6. Maximum diameter: 1.0-inch casting process included.

If you want to learn more about the U.S. aluminum extrusion process and how it can fuel innovation in your industry, consider working with a trusted partner like Taber Extrusions. With decades of experience and a commitment to quality and innovation, Taber Extrusions offers various extrusion capabilities and value-added services to help you bring your ideas to life. If you want to elevate your products to the next level, contact the best aluminum extruder today to explore how they can assist you in leveraging the benefits of aluminum extrusions.

About Taber Extrusions: 

Taber Extrusions is a well-known aluminum extrusion manufacturer serving various industries, including aerospace, infrastructure, transportation, defense, and thermal management. With facilities in Russellville, AR, and Gulfport, MS, Taber Extrusions has provided an extensive range of aluminum extrusions since its inception in 1973. The company’s dedication to delivering exceptional goods and services can be observed by its possession of plate number 1 and AS 9100 certifications.

Taber Extrusions has earned its reputation for working closely with customers to problem-solve through innovation and collaboration. With over four decades of experience, Taber has the broadest capabilities in the aluminum extrusion industry, setting a benchmark for others.

If you have any queries, please visit https://www.taberextrusions.com or call Taber Extrusions at 1-888-984-3795.

2 02, 2024

In Focus Spotlight: Chad Fishback, New V.P. of Sales and Marketing

2024-02-22T21:04:39+00:00February 2nd, 2024|

Taber's In Focus Spotlight Chad Fishback and his wife Kristin

Meet Taber Extrusion’s In Focus Spotlight: Chad Fishback, the new Vice President of Sales and Marketing. According to Chuck Stout, President of Taber Extrusions, Chad brings a proven track record as a results-oriented sales leader focused on driving accelerated growth and profitability across a variety of industry sectors.

“Buckle up and get ready for the time of your life. Lots of great changes are here and those that are looking for advancement and challenges All Aboard the Taber train.” -Chad Fishback

Job duties & responsibilities of In Focus Spotlight Chad Fishback

In my current role as VP of sales, I am responsible for developing effective sales strategies to meet the company’s revenue goals. This involves analyzing market trends, identifying opportunities, and implementing strategies to maximize sales growth. Also, I oversee the sales team, providing guidance, support, and training to ensure they have the necessary skills and resources to meet their targets. This includes setting sales quotas, monitoring performance, and implementing performance improvement plans.

Where did you work prior to Taber; same industry or something totally different?

I have been in the aluminum extrusion market for 17 years.  I have had the privilege to work for multiple industry leading companies focused on many core markets.  There are so many great people in this industry and my love for this industry is defiantly tied to all my great relationships I have made over the years.
Taber_In Focus Spotlight Chad Fishback with family outside sports event exit
Taber_In Focus Spotlght Chad Fishback and his son at a sports event

When you’re not at work, what would we find you doing?

I love sports, watching them and playing them.  These days I spend most of my time watching my kids play.  I love to travel and spend time with family and friends.  I am 5 states away from visiting all US states.  Cooking has been a fun adventure too- I love using my smoker. Party at my house anytime.
 

Hometown?

Norco California
 

Family, children?

 
My wife Kristin – we have been married for 22 years. Tyler – 18 years old Senior in High school: Loves golf and going to concerts. Brianna is 16 years old: a 10th grade volleyball and basketball player and a Swiftie. Ellie is 13 years old: 7th grade cheerleader and loves cooking. Bennett: 10 years old, 4th grade football, basketball and baseball, loves playing on his switch.
Taber_In Focus Spotlight Chad Fishback and his family on a beach with a body of water in the background
Taber_In Focus Spotlight Chad Fishback and his family in the gardens
Taber_In Focus Spotlight Chad Fishback with family outside at night

What do you hope to bring to Taber in terms of leadership and company culture?

I hope to empower my fellow Taber employees by providing them with the necessary resources, support, and autonomy to make decisions.  Also, want to help promote a culture of diversity and inclusion by actively seeking diverse perspectives, fostering a sense of belonging. Driving accountability within all leadership at Taber and hold themselves and their teams accountable for their actions and results.  Help individuals take ownership of their work and strive for excellence.  All in in everything we do at Taber.

Chad Fishback’s favorite part about working for Taber so far?

The people have been wonderful and the culture of caring about the one is tremendous at Taber.  Our unique offering is fun to engage in new markets for me like Aerospace and Defense.  I love learning each day how I can impact the business and bring my unique leadership style to help drive change.

What sets Taber apart from other companies that deliver the exact same things?

We offer a unique product that provides a distinct advantage and solves a specific problem within the extrusion market. We are building a strong brand identity and reputation which includes creating a recognizable brand image, delivering consistent quality, and providing elite customer service. Taber loves innovation and technology by providing an elite customer experience which includes understanding customer needs, personalizing interactions, and exceeding expectations at every touchpoint.
Taber_InFocus Spotlight Chad Fishback and his family outside

What do you think the future holds for Taber?

I see a company with strong leadership who understands the importance of shaping organizational culture.  By not looking at the short term and playing the long game can contribute to major success’s at Taber. Every day try to inspire and motivate employees to drive innovation, adapt to changing market conditions, and make strategic decisions that align with the company’s goals. By fostering a positive work environment Taber can position itself for growth and navigate challenges every day. 

Learn about other team members of Taber Extrusions through our In Focus Spotlight.

Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com.

Become a customer today! Visit us, request a quote or call us at (888) 985-5319.

More About Taber Extrusions: 

In 1973, Taber Extrusions was founded. Pioneering a process for extruding rectangular billets, Taber is able to create solid profiles up to 31 inches wide and hollow profiles up to 29 inches wide. In addition, Taber purchased an extrusion facility in Gulfport, MS in 1995. It included a state-of-the-art cast house, two additional presses, microextrusion capabilities, and multiple fabrication expansions.

In addition to extruding billets in a wide range of alloys and sizes, the company also supplies aerospace, automotive, marine, infrastructure, and sporting goods markets alongside military applications. In both soft and hard alloys, Taber provides cast and extruded products to these markets

Moreover, Taber Extrusions has in-house friction stir welding capabilities, and continues to offer extruded aluminum components, value-added machining services, and raw material supply to the North American market. THis makes them a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

FACEBOOK: https://www.facebook.com/taberrecruitment

TWITTER: https://twitter.com/taberextrusions

28 01, 2024

A Year in Review: Best Aluminum Extrusion Blogs by Taber Extrusions

2024-02-28T16:21:36+00:00January 28th, 2024|

A black paper cutout of the word “BLOG” stands out, with a notebook and pen beneath. In the center, the Taber logo is encircled by L-shaped borders in gold and blue, creating a stylish composition.

Taber Extrusions goes beyond being a premiere aluminum extruder; but serves as a comprehensive resource, offering valuable insights and practical solutions to common industry challenges through providing the best aluminum extrusion blogs possible. Covering everything from news and trends to tips for enhancing extrusion capabilities, Taber ensures that you stay well-informed.

Here’s some of our favorite aluminum extrusion blogs of 2023:

1. Large Aluminum Extrusion Design

Are you ready to go BIG? This blog talks about how Taber elevates aluminum extrusion capabilities to new heights. With an exclusive rectangular container, they lead the industry in producing some of the widest and most complex multi-void hollows. Their large press capability, exemplified by the 8600-ton press, ensures the transformation of big dreams into reality. Explore the advantages of partnering with Taber, from reduced assembly time to streamlined design possibilities. Go BIG with Taber— where innovation meets excellence.

Graphic with a background of 3 black and white photos. A poem about aluminum in a white font is printed on the photos. The one on the left is a photo of a high-rise building, the one on the top right is a photo of a plane, and the one on the bottom right is a photo of a ship
A portrait slide containing Tabers’ seven types of alloys and their descriptions.

2. Which Aluminum Alloys are Best for Welding?

Welding joins two or more metal pieces, creating a permanent and robust bond. Various welding techniques, including GTAW, GMAW, FSW, and laser welding, can be used for welding aluminum metals. However, welding aluminum can be challenging because of the oxide layer on its surface and its high thermal conductivity. The aluminum must be appropriately cleaned and decreased beforehand for a successful welding. Furthermore, you should use the appropriate welding technique and filler material.

If you’re curious about welding aluminum and want to know more about the different techniques and materials, you should check out this helpful blog post. It’s written in an easy-to-understand manner that’s perfect for anyone who interested in learning about welding, aluminum alloys, and metals joining.

3. Aluminum Extrusions for Military & Defense

Aluminum extrusions offer a lightweight yet sturdy framework, enabling easy customization into diverse shapes. In this blog by Taber, the focus is on the extensive application of aluminum extrusion in the aerospace industry, where it plays a pivotal role in reducing the weight of aircraft, enhancing fuel efficiency, and ensuring structural strength. Armored vehicles similarly leverage aluminum extrusions to fashion lightweight armor capable of withstanding gunfire, explosions, and fire.

: A collage of five applications of aluminum extrusions in the military and defense sector.

This article also underscores Taber’s steadfast commitment and continuous supply of aluminum extrusions to the military and defense sectors.

The top of the Statue of Liberty is on the left with the Taber logo below it. The headline to the right of the Statue of Liberty says, “The Shape of Endless Possibilities — Taber Extrusions” above a collage of four images of Taber Extrusions’ equipment and their warehouse.

Read the full blog here.

4. BABA-Certified: Aluminum Extrusions Manufacturer Sourced in the USA

The Build America, Buy America (BABA) Act is a set of rules that requires the government to buy things made in the USA for government-funded projects. Taber Extrusions is a company that proudly manufactures aluminum parts to supply America’s military and defense sectors – committed to sourcing all parts in the USA responsibly and with top quality in mind. Aluminum is a versatile metal that offers benefits such as resistance to rust, good strength-to-weight ratio, and malleability for shaping. Taber offers many kinds of traditional aluminum extrusions and related processes, such as aluminum casting, fabrication, friction stir welding, and precision extruding.

5. Aluminum Extrusions: Material Comparisons

This blog post centers on the revolutionary impact of aluminum extrusions in modern construction, emphasizing Taber’s ability to intricately shape structures with precision. It underscores how aluminum outperforms alternative materials like wood, plastic, steel, and other metals. The article further highlights the diverse variations in aluminum materials, showcasing aluminum is a wise choice across various applications in the extrusion process.

If you’d like to explore more of Taber Extrusion’s aluminum extrusion blogs, visit taberextrusions.com and follow them on social media so you can receive new blog alerts!

Aligned on the left is the blog title, “Aluminum Extrusions: Material Comparisons,” which is written in a bold black font with a dark and light grey transparent background and the Taber logo beneath it. On the right, are a bunch of aluminum pieces that are unevenly, yet elegantly stacked vertically, showcasing different shaped profiles on a clear white background.

More about Taber Extrusions

Taber specializes in creating aluminum products in unique shapes and sizes to various industries such as aerospace, automotive, marine, infrastructure, and sporting goods.

Founded in 1973, Taber Extrusions has expanded its markets beyond the military and has become a leader in the industry. Working with various tools and capabilities to create custom solutions for their customers, Taber features micro-extrusions in precise shapes and sizes, friction stir welding services, and offers a wide array of aluminum alloy options. Taber also has a CNC machining line that allows them to create custom aluminum components serving a diverse range of industries. Taber offers value-added machining services and can provide raw materials to customers throughout North America.

Interested in becoming a part of the Taber team? Submit your resume to careers@taberextrusions.com. You can also visit taberextrusions.com or call Taber Extrusions directly at: 1-888-984-3795.

29 12, 2023

Friction Stir Welding Services Spotlight: End Applications

2023-12-29T22:02:52+00:00December 29th, 2023|

A double-sided friction stir welding machine simultaneously welds two sides of the metal. Under that is the blog title: “Friction Stir Welding Services Spotlight: End Applications” and the Taber logo.

 

Friction stir welding is a solid-state process where a non-consumable tool generates heat through friction, softening the workpiece near the tool. The softened metal is mixed and forged under mechanical pressure, creating a steel-strong bond. It’s akin to a sculptor shaping and uniting metal like clay or dough.

FSW was invented in 1991 by The Welding Institute (TWI) in the United Kingdom, and it has since become one of the most versatile and widely used welding processes in the world. This blog delves into the realm of FSW, covering the process, its advantages over traditional methods, and its applications across industries.

Unlocking the Hidden Benefits of FSW — Your Ultimate Guide!

 

An infographic about the advantages of FSW and which industries benefit most from friction stir welding.

 

FSW has revolutionized the welding process and changed the way we join metals. It is a versatile and efficient process that offers several advantages over traditional welding processes.

  • High weld quality: FSW is a solid-state welding process that produces robust, flexible, tough welds without melting the metal and eliminating defects.
  • Low distortion: This localized welding technique minimizes distortion in welded components by concentrating heat near the weld area.
  • Wide range of materials: FSW can weld various materials like aluminum, magnesium, copper, and steel alloys

In addition to these advantages, FSW is a reliable and repeatable welding process. This makes it ideal for high-volume production applications.

 

A vector compilation of trains, buses, helicopters, subways, and airplanes in blue tones.

FSW Services Have Revolutionized Joining Metals (particularly in U.S. aluminum extrusions)

The industries that use the most FSW are:

Aerospace

Due to the need for aircraft fuselages to act as engine components, the aerospace sector has embraced FSW services for their lightweight, high-strength characteristics and their ability to maintain optimum structural integrity after being welded.

Automotive and rail

FSW finds its application in producing aluminum-intensive cars, where robust and reliable joints are paramount. By utilizing FSW technology, automotive manufacturers can reduce weight while maintaining structural integrity, improving performance and safety.

Marine

The marine industry widely employs FSW for welding aluminum structures that need high strength and corrosion resistance. It produces high-quality welds and is more environmentally friendly than other welding processes. Its use in the maritime industry has led to significant cost savings, improved efficiency, and better-quality welds.

Electronics

The electronics industry uses FSW to produce heat sinks and join dissimilar metals, such as copper and aluminum. It offers improved thermal performance, reduced weight, and reliable and repeatable welds, making it an attractive option for electronic device manufacturers.

General fabrication

FSW provides a solid-state welding process that results in high-quality, defect-free welds. It is also ideal for welding various materials, such as aluminum, magnesium, copper, and steel alloys, and has less distortion and fumes than traditional welding processes.

Various other sectors, such as energy, construction, and medical devices, also utilize FSW in addition to these industries. The FSW process is a great partner for demanding applications because it creates seamless and defect-free welds in large aluminum extrusions.

Taber Extrusions Expands Capabilities with Friction Stir Welding

 

Watch the “Taber: Advanced Friction Stir Welding Capabilities” video here: https://www.youtube.com/watch?v=Xw5sxgHSn7I

 

 

If your company is in need of friction stir-welding services, consider the leading American aluminum extrusion company—Taber Extrusions.

Taber’s FSW capabilities allow them to create panel assemblies that are very large (up to 200 inches wide by 65 feet long). They can also make double-walled hollow extrusions up to 6.5 inches tall, 32 inches wide, and 65 feet long. The FSW production cell carries out all of this through a unique production process, which also trims the profiles of the panels before joining them.

Taber’s in-house FSW capabilities provide its customers with a more comprehensive suite of services, meeting the ever-increasing demand for FSW across various industries.

More About Taber Extrusions: 

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with a facility in Gulfport, MS., in 1995, which houses a state-of-the-art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has been expanded multiple times – with the most recent being the addition of the new larger machining center.

Taber continues to extrude billet in a wide range of alloys and sizes, and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions is proud of its friction stir welding capabilities, and full offering of extruded aluminum components, value-added machining services and raw material supply to the North American market.

Taber Extrusions is here to make your dreams a reality. Taber’s team of experts will guide you through the entire process, from selecting the perfect custom shape to choosing the suitable alloy. And their award-winning extrusion process will bring your project to life.

Follow Taber Extrusions:

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

 

Are you interested in becoming a part of the Taber team? Submit your resume to careers@taberextrusions.com.

28 11, 2023

Micro Aluminum Extrusions: Best-Known Applications

2023-11-28T21:00:21+00:00November 28th, 2023|

Taber Extrusions’ company logo is above the headline “MICRO ALUMINUM EXTRUSIONS.” Four frames display the industries that Taber specializes in: jets (aerospace), motherboard (consumer electronics), hospital staff in an operating room (medical), and a construction site (industrial). Taber’s contact information is in the bottom right corner.

When it comes to high-quality precision extrusions, Taber Extrusions is at the forefront of industries like aerospace, medical technology, and consumer electronics. While their miniature extrusions may be small, they offer a large range of functions and benefits. This makes them invaluable in modern manufacturing processes. In this post, we’ll dive into the best-known applications for micro aluminum extrusions, and how they’re changing the game in some of the world’s most important industries.

What Are Micro Aluminum Extrusions?

Micro aluminum extrusions are like miniature sculptures hewn from aluminum, the versatile metal that’s shaped modern progress. Taber’s expertise lies in transforming raw aluminum into highly specialized micro extrusions, meticulously tailored for each industry’s unique demands. Whether it’s about designing miniature extrusions for intricate electronics, crafting aluminum microtubing for medical devices, or engineering extrusions that navigate the skies and roads, micro aluminum extrusions are the invisible heroes behind cutting-edge innovation. To learn more about the logistics of micro extrusions, watch Taber’s informational video here.

Advancing Medical Technology

One of the biggest sectors that benefit from micro aluminum extrusions is the medical technology industry. These small-scale extrusions are the go-to choice for medical companies  looking to manufacture life-saving devices. Due to the superior properties of aluminum, micro aluminum extrusions is the discerning choice.

What’s more, they are perfect for medical applications. Their precision-quality means that they can be produced to extremely tight tolerances. At Taber Extrusions, we’ve seen firsthand how micro extrusion technology has transformed the medical device market. Micro aluminum extrusions makes complex devices a reality.

A heatsink nested on an exposed computer’s motherboard.

Essential in Consumer Electronics

Another area where micro extrusions are essential is in the area of consumer electronics. Aluminum microtubing, which is strong and lightweight, has been used in a variety of products. Among the list are heat sinks on many circuit boards as well as cell phones, laptops, gaming consoles, and fitness trackers. As devices become smaller and more complex, ultra-precision aluminum extrusions have become a crucial component. For manufacturers looking to maximize both function and form, these extrusions are indispensable. Companies like Taber Extrusions are leading the charge in developing new ways to use micro extrusions in the consumer electronics sector.

Critical in Defense and Aerospace

The aerospace industry is another area where micro aluminum extrusions play a vital role. Whether it’s for public transportation or military applications, the aerospace sector demands incredibly high-quality components that can survive under extreme conditions. With their corrosion resistance, strength, and lightweight properties, these extrusions can deliver the performance that this industry requires. Such extrusions are also used in defense applications like armored vehicles, missiles, and guns.  Where strength and durability is needed, micro extrusions are an ideal choice.

The interior of an airplane cockpit showcasing various screens and dashboard components.

Versatile in Industrial Applications

There are many other industries in which micro aluminum extrusions are utilized. This includes construction, where precision extrusions are used to create everything from gutters to window frames. Additionally, U.S. aluminum extrusions are used in the automotive industry to create lightweight components that can help improve fuel efficiency. Furthermore, in the manufacturing sector, micro extrusions are at the forefront of the drive towards miniaturization. Micro parts and intricate shapes are becoming increasingly common in all types of products, from heavy-duty equipment to industrial machinery.

Micro Aluminum Extrusions Are EVERYWHERE

In conclusion, micro aluminum extrusions are a versatile and essential component for many industries. If your interest lies in exploring micro aluminum extrusion applications or in finding the top aluminum extrusion company, your search ends here!

At Taber Extrusions, we’re proud to be leading the way in this exciting industry. Our top-quality products have helped our clients achieve their goals time and time again.

 

More About Taber Extrusions

 Established in 1973, Taber Extrusions holds its origin in pioneering the process of extruding rectangular billets. This unique capability empowers the company to craft solid profiles spanning up to 31 inches in width and hollow structures reaching 29 inches. The growth trajectory continued with the acquisition of an extrusion facility in Gulfport, MS, in 1995. This facility houses a cutting-edge cast house, two additional presses, micro-extrusion capabilities, and an expanded fabrication area that has seen multiple augmentations over the years.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

YOUTUBE: https://www.youtube.com/@TaberExtrusions

Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com.

2 11, 2023

In Focus Spotlight: Meet David Jackson

2024-01-31T17:16:02+00:00November 2nd, 2023|

Taber Extrusions' David Jackson, a man in an orange shirt with arms around Trina, a short-haired woman in white shirt

Meet Fall’s In Focus Spotlight David Jackson, Taber Extrusions’ Gulfport Safety and Human Resource Manager.

Job duties & responsibilities of Taber’s In Focus Spotlight

I have been responsible for the recruitment, selection, safety, development, compliance, training, labor agreement negotiations, interpretation, and enforcement.  In short, I have been, to some, their son, Dutch-uncle, brother, nephew…etc.   I tell newly hired employees that I used to be a bartender and that my current job isn’t much different. I still try to ensure that everyone here gets the most out of their experience. I still kick out the drunk and disorderly and, in general, protect the core of our business (it’s people) so that they can go home with all their fingers and toes!

We are all here to pay our bills and enjoy the company we keep since we spend more time together than we do with our own families at times.  When interpersonal relationships break down OR someone’s politics interfere, I also serve as referee to lead us back to why we are here…to pay our bills and support this very important work that we do.

Where did you work prior to Taber; same industry or something totally different?

I have worked with Tugboats, plastic-injection molding, furniture manufacturing and cold storage prior to coming to Taber.

What do you hope to bring to Taber in terms of leadership and company culture?

I care…that is what I bring to the table in Gulfport.  Without exception, I hope that everyone here knows that if I can help them, I will.  Again, I just want to be sure that everyone gets the most out of their experience.

David Jackson, a man in a blue shirt holding male child in a yellow shirt with another child to the left of him in a pink shirt
David Jackson's son, a young man in a blue shirt and tie making a face pursing lips
David Jackson's daughter, a youg lady smiling with a green blouse and a white strap across one shoulder

Hometown? 

I am from Biloxi and have also lived in Mobile AL and Tampa FL.  I graduated from Biloxi High School, went to the University of South Alabama to get a degree in Business Management.

Family, children? 

My family includes Catrina (better-half), Noel (23), Parker (20), LuLu (17) and Sophia (10).  Sophia is a blessing and our family glue…she is also the reason I will never retire!

When you’re not at work, what would we find you doing?

When I am not working, I enjoy yard work and loving on all our animal babies.  We have two dogs (Sadie the wiener dog, Harry the chihuahua, Mr. Binx our cat, Wilbur and Barnaby our pot belly pigs and our three hens…Henrietta, Daisy and Mickey).

David Jackson's brown wiener dog, Sadie, sitting on a colorful blanket
David Jackson's pot belly pig Wilbur being held in hands
David Jackson's pot belly pigs. One balck on the right and one tan with black spots on the left

We currently live in Vancleave and have a few acres of land.  The better half always wanted chickens and when we bought our home, that became a possibility.

We wanted all hens, no roosters, and decided we’d give them all old-lady names.  We had Lottie, Daisy, Henrietta, Mickey and Gertrude all planned out BUT Gertrude, who we call Trudy, crowed when she/he was about 6 weeks old.

So, Trudy became Rudy and believe me, Rudy lives up to his name.  He was a real jerk!  Many times, I threatened to turn him into gumbo, but Catrina wouldn’t allow that.  So, Rudy is still a jerk to this day.

David Jackson's three chickens and rooster, Rudy with a pumpkin to the right of them

Favorite part about working for Taber so far?

I have enjoyed working at Taber since 2013.  I really appreciate all of the people that I get to work with.  There is a lot of family history here and people that would do just about anything to help you.

What sets Taber apart from other companies that deliver the exact same things?

I really feel that this is what sets Taber apart from other companies that I have worked for.  We are part of a large organization (NMLP) but we also have a small work community in Gulfport.  I have worked at larger businesses, and I am comforted in knowing every single person that works here.

What do you think the future holds for Taber?

I am so thankful for the investment that Michael and the leadership at NMLP have made in the equipment and future of our team in Gulfport.  As Mike Keenan would say, we are now capable of competing with much of our industry.  As a whole, Taber offers our current and potential customers/partners, more capabilities than just about any other extruder.

Learn about other team members of Taber Extrusions through our In Focus Spotlight.

Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com.

Taber Extrusions' 3D logo: the word TABER is all caps and silver over an inverted triangle made with 5 gold horizontal bars, a drop shadow beneath, in front of a white background

Become a customer today! Visit us, request a quote or call us at (888) 985-5319.

More About Taber Extrusions: 

Founded in 1973, Taber Extrusions pioneered a process for extruding rectangular billets that allows them to create solid profiles up to 31 inches wide and hollow profiles up to 29 inches wide. In 1995, Taber purchased an extrusion facility in Gulfport, MS, which houses a state-of-the-art cast house, two additional presses,  microextrusion capabilities, and multiple expansions to the fabrication area.

The company continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond military to include aerospace, automotive, marine, infrastructure, and sporting goods. Taber provides cast and extruded products to these market in a variety of soft and hard alloys.

In addition, Taber Extrusions has in-house friction stir welding capabilities, and continues to offer extruded aluminum components, value-added machining services, and raw material supply to the North American market. THis makes them a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

FACEBOOK: https://www.facebook.com/taberrecruitment

TWITTER: https://twitter.com/taberextrusions

27 10, 2023

U.S. Aluminum Extruder Study: Aluminum Extrusions in Energy

2023-10-27T16:56:53+00:00October 27th, 2023|

Creative graphic featuring images of aluminum extrusions used in solar energy with the words “Aluminum Extrusions in Energy” in blue font. Official Taber Extrusions logo and www.taberextrusions.com at the bottom.

In our past articles, we’ve delved into the many benefits of aluminum and its role in shaping and building everything around us. This generous element with its many properties has proven time and again how it became the go-to material for designers and engineers across all sectors.

Today, we’ll be looking into how aluminum — particularly the aluminum extrusion industry — plays a role in a sector that is rapidly growing and changing how we harness the power of nature around us — energy.

The dynamic and symbiotic relationship between these sectors is pivotal to our world today. It is only fitting that we at Taber, a U.S. aluminum extruder company and among the industry leaders in sustainable aluminum products, showcase how we can make the most of this relationship to effectively harness renewable energy that is readily available to us.

As Elon Musk put it, “We have this handy fusion reactor in the sky called the sun; you don’t have to do anything, it just works. It shows up every day.”

 

Aluminum Extrusion Industry + Energy Sector = Sustainable Limitless Energy

The aluminum extrusion industry presents a myriad of offerings to the energy sector, positioning itself as a cornerstone of sustainable innovation. Leveraging the unique properties of aluminum, the extrusion process enhances the metal and makes it possible to create profiles that can be used for a variety of components. These components are essential for optimizing efficiency in various applications such as wind turbines, solar panels, and transmission systems to name a few.

What does aluminum extrusion offer compared to other metals?

  • Versatility in shape and design ✅
  • Durability and resistance to corrosion ✅
  • High thermal conductivity ✅
  • Reflective surface ✅
  • High strength-to-weight ratio ✅
  • Cost efficiency and decreased maintenance ✅
  • Unlimited recyclability ✅

 

Solar Energy 

The most common and widely used form of solar energy today is photovoltaic solar panels or PV systems that harness radiant light from the sun and convert it to electricity. They are utilized for both small and large-scale applications providing electricity that power small electronic devices to large sun farms that can provide power to entire cities.

From the left of a four-panel frame is a silhouette of three towering wind turbines with a coastal sunset, solar panels facing upward under a mostly clear blue sunny sky, a glass facade of a modern building reflecting tall green trees, and a rustic hydropower dam with water raging down onto a body of water with rocks on the shore.

Aluminum extruded components are widely used in PV systems because of their rich properties. In a 2020 study by the World Bank, PV systems use 85% aluminum for their systems. Taber Extrusions offers a wide range of profiles and extrusion capabilities for your solar energy components:

Solar panel frames

The lightweight nature of aluminum ensures that the frames do not add unnecessary weight to the PV system. Additionally, the resistance to corrosion properties of aluminum enables the frames to withstand exposure to various weather conditions.

Mounting systems (racking and trackers)

Mounting systems, which secure solar panels to rooftops, ground installations, or other structures, use aluminum extrusions. One reason they are used is because of strong and adaptable frameworks that can be customized to fit different installation scenarios.

Heat sinks and dissipators

Solar panels can generate heat during operation, which can impact their efficiency. Aluminum’s high thermal conductivity makes it an excellent choice for creating heat sinks and dissipators, that help regulate the temperature of the solar panels and maintain their optimal performance.

Enclosures and junction boxes

Extruded aluminum is used to create enclosures and junction boxes that house electrical components within the PV system. They protect electrical and mechanical components from environmental factors and allow efficient heat dissipation.

Wind Energy

Wind turbines or mills predominantly use other materials such as steel, copper, plastic, and wood. According to the USGS, wind energy uses about 2% aluminum in its production. However, in recent years, aluminum is catching on because of the properties that make it easy to work with and its proven economic benefits.

It outperforms all other metals in terms of corrosion resistance, making it exceptionally well-suited for maritime environments. It is particularly advantageous for offshore wind turbines, where the onslaught of waves, humidity, salty sea air, and storms can accelerate corrosion.

According to an article by alcirclebiz.com, while copper typically reigns supreme as the wiring material of choice, experts in the field of wind turbines are now exploring an alternative: aluminum. Aluminum wiring cost less compared to copper helping reduce project costs. It also weighs approximately 70% less than copper, rendering electrical cables crafted from aluminum not only lightweight but also easier to install.

Hydropower Energy

A hydropower plant generates energy using the motion of water. The water is directed through a pipe, known as a penstock, where it exerts pressure on turbine blades. In turn, these blades are set into motion, causing the turbine to rotate and drive a generator, ultimately producing electricity. Because water causes corrosion to some metals, aluminum alloys are used to reduce cost and corrosion in components.

Here’s how aluminum and aluminum extrusion can be utilized in hydropower energy:

  • Penstock structures
  • Gates and valves
  • Turbine components
  • Intake structures
  • Cooling and ventilation systems
  • Control panels and electrical enclosures
  • Support structures for hydro facilities

Green Buildings and Infrastructure

A graphic illustration of green city life inside an outline of a lightbulb with an outlet. On the top right are two green butterflies flying away.

In the construction industry, the lightweight yet strong, malleable, and recyclable nature of extruded aluminum aligns perfectly with the principles of eco-friendly design. Consequently, green buildings and structures are highly incentivized by governments around the world and have been gaining popularity in recent years.

Here’s how aluminum extrusion brings elegance and sustainability to modern architecture:

  • Energy-efficient windows and doors
  • Solar panel mounting systems
  • Facade and curtain wall systems
  • Structural components
  • HVAC systems and ductwork
  • Interior design elements
  • Efficient lighting systems
  • Water management and rainwater harvesting
  • Accessible ramps and railings

Beyond their environmental benefits, alternative energy sources also present significant economic opportunities. As nations transition to cleaner energy, they unlock new avenues for job creation, technological innovation, and sustainable economic growth. Alternative energy sources reduce reliance on imported fossil fuels, enhancing energy security and minimizing vulnerability to price fluctuations and geopolitical tensions.

A circle of hands and feet from a group of people on luscious green grass with the white version of the Taber Extrusions logo floating in the middle.

U.S. Aluminum Extrusions Industry Working Together on Sustainability

The U.S. aluminum extrusion industry, and leading extruders like Taber Extrusions, are dedicated to pushing boundaries in terms of innovation. They are setting the stage for responsible energy solutions. Their commitment to sustainability isn’t just inspiring; it’s groundbreaking.

It’s about building and designing a world where energy efficiency and environmental responsibility meet advanced research and technology. This partnership isn’t just about structures; it’s about reshaping our future.

The path to sustainability is paved with aluminum extrusion, with Taber Extrusions leading the way.

More About Taber Extrusions

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS, in 1995 which houses a new state-of-the-art cast house and two additional presses, has micro-extrusion capabilities, and a fabrication area that has been expanded multiple times.

Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond the military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions has completed the addition of in-house friction stir welding capabilities and carries on their offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market – making them a vertically integrated supplier of FSW panels and assemblies never seen in North America.

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Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com. Visit us: www.taberextrusions.com or call us at (888) 985-5319.

22 09, 2023

Aluminum Extrusions: Material Comparisons

2023-09-22T01:09:46+00:00September 22nd, 2023|

Aligned on the left is the blog title, “Aluminum Extrusions: Material Comparisons,” which is written in bold black font with a dark and light grey transparent background and the Taber logo beneath it. On the right, are a bunch of aluminum pieces that are unevenly, yet elegantly stacked vertically, showcasing different shaped profiles on a clear white background.

Aluminum extrusions offer many advantages when material comparisons are considered. Aluminum extrusions have revolutionized the way our world is built today, offering the ability to create complex shapes with precision and outperforming alternative materials such as wood, plastic, steel, and other metals. Construction, transportation, military, aerospace, and consumer goods are just a few of the applications for which engineers and designers now turn to aluminum extrusions as the standard.

 

When designing aluminum extrusions, you must take into consideration aluminum alloys and the specific application requirements, including load-bearing capacity, structural integrity, and functionality. Selecting the right alloy and surface treatment becomes vital — considering the intended environment, such as temperature variations and exposure to corrosive elements. Designers must also optimize shape and geometry — minimizing material waste and ensuring easy fabrication or assembly after the extrusion process.

 

Addressing these factors early on unlocks the full potential of aluminum extrusions, creating visually appealing, highly functional, cost-effective sustainable products. As Steve Jobs once said, “Design is not just what it looks like and feels like. Design is how it works!”

 

Tooling Cost and Lead Time

A gradient blue bar graph showing the typical tooling lead time of different materials with aluminum extrusions (2) in comparison to vinyl extrusion (4), stampings (7), powder metal (10), roll form (12), castings (17), and injection molding (17). The left axis of the graph shows the number of weeks in increments of 2 weeks starting from 0 at the bottom all the way to 20 at the top. Source: Aluminum Extruders Council (AEC)

Source: Aluminum Extruders Council (AEC)

Tooling costs and lead times are critical factors in the aluminum extrusion process and other manufacturing methods. Tooling refers to the creation of molds, dies, and other specialized equipment required for a manufacturing process, while lead time refers to the time required for tooling preparation, production setup, and the completion of a production run. Properly considering these factors is crucial for achieving efficient production, controlling costs, and meeting project timelines.

 

Aluminum alloys offer distinct advantages here, simplifying the fabrication of tooling components due to their unique properties: easier machinability, lower melting point, reduced wear on tools, superior thermal conductivity, lighter weight, corrosion resistance, abundant availability, and overall efficiency in manufacturing processes. Steel, on the other hand, demands more complex and time-consuming tooling processes due to its melting point and more intricate machining requirements.

A chart of the typical tooling cost of different materials used in extrusion with the aluminum extrusion process leading at around $500-$5000; stampings at $5000 and up; roll forming at $30,000 and up; die casting and injection molding both at $25,000 and up; vinyl extrusion at $1500 and up. Source: Aluminum Extruders Council (AEC)

 

Source: Aluminum Extruders Council (AEC)

Extrusion: A Brief Comparison Between Materials

 

Extrusions revolutionized manufacturing, enabling precise, complex shape creation, heightened efficiency, and versatility across materials like plastics, wood, and metals such as aluminum, steel, and copper. With a wide range of materials available, form and function must go hand in hand, and a great designer, engineer, or builder understands the value of knowing and choosing the right tools and materials for a successful build. Here are brief material comparisons.

 

Among these materials, aluminum, and aluminum alloys offer several advantages over alternative materials. Its properties provide a compelling combination of strength-to-weight ratio, corrosion resistance, formability, electrical and thermal conductivity, sustainability, and energy efficiency. When compared to roll-formed steel, aluminum extrusion provides similar strength with significantly reduced weight, making it a preferred choice for applications that require structural integrity while prioritizing weight reduction.

 

Copper extrusions, although strong —are much denser than aluminum, resulting in lower strength-to-weight ratios. Molded plastic materials, while lightweight, generally have lower strength and thermal conductivity compared to aluminum.

 

Although it is a natural and versatile material, wood is not as strong or lightweight as aluminum. Vinyl extrusions, on the other hand, are resistant to corrosion —but lack the strength and thermal conductivity of aluminum.

 

With the necessity of sustainable products, aluminum is the perfect choice. Known as the “Green Metal,” aluminum is one of the most environmentally friendly metals and can be recycled infinitely.

 

Overall, aluminum extrusion offers a more compelling set of properties that make it the preferred choice for various applications when compared to alternative materials utilized in the extrusion process.

AEC logo with the words, “Aluminum Extruders Council” next to it separated with a line.

 

Source: Aluminum Extruders Council (AEC)

To dive more into the comparison of materials in the extrusion process and see how aluminum extrusion is clearly the best option for your build, you can also check out the American Extrusion Council (AEC) website.

 

Taber Extrusions is proud to work with the American Extrusion Council (AEC) in providing information about aluminum extrusion and its flourishing industry.

 

More About Taber Extrusions

 

Taber Extrusions, located in Russellville, AR and Gulfport, MS, is a highly regarded provider of aluminum extrusions to various industries, including aerospace, infrastructure, transportation, defense, and thermal management.

 

ISO 9001 and AS 9100 certified, Taber’s present and future customers can expect increased supply opportunities with the expanded set of extrusion solutions, programs, and services.

 

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet, which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS in 1995, which houses a new state-of-the-art cast house and two additional presses. Micro-extrusion capabilities and the fabrication area have been expanded multiple times. We continue to extrude billet in a wide range of alloys and sizes. We have diversified our markets beyond the military since our inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others.

Our company supplies cast and extruded products in various soft and hard alloys for these markets.

 

Today, Taber Extrusions is proud of its friction stir welding capabilities and a complete offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market.

 

Thank you for your continued support of Taber Extrusions, LLC. If you have any questions, please visit taberextrusions.com or contact one of our Regional Sales Representatives.

 

Follow Taber Extrusions:

 

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber team? Submit your resume to careers@taberextrusions.com.

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