1 03, 2021

Taber: Microextrusions For Defense and Aerospace

2021-03-01T20:55:09+00:00March 1st, 2021|

Two images side-by-side, on left: long-range radar antenna used to track space objects and ballistic missiles. On right: A military radar antenna which rotates steadily, used for aircraft detection.

Like conventional aluminum extrusions, microextrusions are pushed through a die. Unlike conventional extrusions, the entire extrusion process is performed at a submillimeter level. In other words, the resulting product’s cross section can fit through a 1-millimeter square. Since microforming was first explored in 1990, several microextrusion processes have been developed and found to be especially valuable in the defense and aerospace industries.

“Taber was originally recognized for our large shapes and now we are establishing ourselves as microextruders. Since we’ve added microextrusions, friction stir welding, and billet casting, we’re pretty much spanning the gamut of aluminum extrusion competence,” says Jason Weber, VP of Sales and Marketing at Taber Extrusions. “We were already well-versed within the defense and aerospace markets but adding miniature aluminum extrusions to our capabilities has allowed us to become a one-stop shop for our customers in those industries. Our diversification has opened the door wide for our customers.”

Three side-by-side images illustrating how strikingly small microextrusions are. Various aluminum profiles are lined up creatively next to measuring rulers.

Taber Extrusions has experienced many evolutions since its founding in the early 1970s. Established in Russellville, AR, Taber pioneered a process for extruding rectangular billet, able to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Since then, the Gulfport, MS facility was added, which increased Taber’s billet capacity, alloy range, and ability to reuse materials. Within the last decade, fabrication capabilities were upgraded, friction stir welding was added, and of course, microextrusions became an offering.

MICROEXTRUSIONS FOR DEFENSE AND AEROSPACE

For which type of end-use applications are Taber’s microextrusions being utilized?

 

Defense

 

Precision is a must for military, defense, and firearms manufacturing – requiring strength, complexity, and tight tolerances. Aluminum’s high strength-to-weight ratio makes it the ideal material for many defense product applications such as:

 

  • Communications systems
  • Electronics thermal management/enclosures
  • Guidance systems
  • Radar systems
  • Weapons systems
  • Firearms components and accessories
A U.S. Air Force T-38 Talon, British Royal Air Force Eurofighter Typhoon, French Air Force Dessault Rafale, and U.S. Air Force F-22 fly in formation above the clouds on a sunny day.

Aerospace

 

From the Wright brothers to NASA, aluminum has helped make it possible for humans to fly above the Earth onward to explore other galaxies. Aluminum’s minimal maintenance, lightweight with high strength, flexibility at low temperatures, and ability to engineer a wide range of functionality into components, makes it an obvious choice for solutions in aircraft and aerospace.  For the most part, microextrusions function out of site and you’ll never know they are all around you. However, they serve a crucial role in aerospace:

 

  • Interior aircraft systems
  • Supplemental oxygen systems
  • Electrical/Communication Systems
  • Passenger Comfort Systems
  • Coolant radiators
  • Oil coolers
  • Transmission coolers
  • Intercoolers
  • AC condensers
  • Passenger service systems
  • Other fluid/gas systems

As aluminum has played an important role in the defense and aerospace applications for many years, a new generation of aluminum-lithium alloys are offering aircraft manufacturers even more savings when it comes to weight and fuel. Beyond aluminum’s high strength-to-weight ratio and excellent formability, its anticorrosive properties make it a top choice. When aluminum is exposed to air, it forms a hard microscopic oxide coating, sealing it from the environment. This tight oxide bond is a compound not found in nature, but an aluminum alloy created to provide a long-lasting protective solution. These unique properties allow microextrusion manufacturers like Taber Extrusions to furnish extremely strong, precise, and long-lasting miniature extrusions to end users in a wide range of markets.

Taber’s Miniature Extrusion Capabilities

  • Up to 0.8 In2 cross sectional area
  • Special cases down to 0.075 In2
  • Profile circle size up to 3″
  • Minimum wall thickness possible to 0.010” (select cases)
  • Key characteristic tolerances possible ±0.001” (select cases)
: The word “microextrusions” reflects on a metal ruler up to the 4-inch mark, with 3 sizes of square hollow-shaped miniature extrusions lined up against the 1-2-inch marks.

More About Taber Extrusions: 

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS, in 1995 which houses a new state-of-the-art cast house and two additional presses, microextrusion capabilities, and the fabrication area has been expanded multiple times.

Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions has completed the addition of in-house friction stir welding capabilities, and carries on their offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market – making them a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com.

Become a customer today! Visit us or request a quote: https://taberextrusions.com or call us at (888) 985-5319.

18 02, 2021

Aluminum Microtubing Rapidly Developing in Sync: Microextrusions

2021-02-18T21:00:51+00:00February 18th, 2021|

Recent advancements in extrusion have allowed for aluminum microtubing products to be used in medicine and surgical applications. Specifically, microextrusions have allowed for OEM’s to request microtubing with dimensions previously thought impossible.

With continued advancements in several industries, aluminum microtubing has become increasingly more complex and smaller in size. New and advanced processes have placed an urgency on manufacturers to produce smaller and smaller microtubing with safer and more durable materials.

OEMs are primarily focused on miniaturizing their devices and providing new features, but reducing cost is also a large concern. Before, these OEMs relied on traditional injecting molding to complete these projects. However, with the increasing popularity of microextrusions, OEMs now have much more flexibility in cost and design.

The use of aluminum microtubing is useful in this regard. Aluminum can provide three times as much volume per pound as other metal products – so when weight is a factor, it is an obvious choice.

Aluminum’s natural corrosion resistance makes it suitable to many types of environments and its ability to transmit heat rapidly make it ideal for heat transfer processes. On top of this all, aluminum tubing is readily bent, formed, and welded.

Per Medical Design Briefs:

“From a challenge standpoint, material is a key factor… running products on a micro level requires materials to be processed at extremely low output levels, thus creating the potential for high shear and material degradation.

Unlike traditional extrusion, which processes a large amount of material quickly, microextrusion processes a small amount of material slowly to get the desired physical and performance attributes.

In addition to the benefits provided by the reduction in size, another plus is to have the ability to build in advanced steerable capabilities, enhanced with… features to aid in complex procedures. This type of structure can be produced in multilayer size, with enhanced performance in many areas. Depending on the application and device, you can modify configurations to aid the designers even further.”

TABER’S MICROEXTRUSION PROCESS

Taber’s aluminum ultra-precise extrusions are produced through a proprietary technique that delivers features, tolerances, and surface finishes previously considered to be impossible. This unique extrusion process continues to excite design engineers, offering an additional design alternative for the production of precision aluminum components. Industries most commonly using microextrusions include computer, electronics, aerospace, medical, industrial, and military.

About Taber Extrusions: 

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS., in 1995 which houses a new state of the art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has been expanded multiple times.

Taber continues to extrude billet in a wide range of alloys and sizes, and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions has completed the addition of in-house Friction Stir Welding capabilities, and carries on their offering of extruded aluminum components, value-added machining services and raw material supply to the North American market – making them a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

A SPECIAL NOTE ON VIRUSES AND BACTERIA IN RESPECT TO ALUMINUM SURFACES:

 

At this time of extreme health concern, specifiers must carefully consider how material choices may impact the spread of viruses, bacteria, and infectious diseases in healthcare facilities and other public spaces.

While much about the coronavirus is still under investigation, research has demonstrated significant differences in the longevity of viruses on various surfaces, and there are a variety of treatments that appear to further reduce the growth and survival of viruses and bacteria, enhancing the surface’s ability to destroy pathogens.

A major research study published in the Journal of Hospital Infection tested human coronavirus strains for longevity on various material surfaces and found that the virus lasted only two to eight hours on aluminum, but days on many other materials.

We encourage you to access the full white paper on this topic which can be found at AEC.org

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com.

Become a customer today! Visit us or request a quote: https://taberextrusions.com or call us at (888) 985-5319.

11 01, 2021

Industries That Use Friction Stir Welding

2021-02-11T20:06:29+00:00January 11th, 2021|

Amid the screech of saws cutting through metal, the beeping of forklifts, and the clank of metal components, workers in modern shipyards are producing some of the largest vessels in the world. A similar cacophony of sounds as those heard in a shipyard can be heard around the country in automotive, construction, aerospace, and transportation factories.

Yet, one traditional sound associated with industrial manufacturing may soon go silent: the loud cracking, buzzing, electric sound associated with MIG welding. Sometimes likened to the sound bacon makes while frying, the sounds of MIG welding may eventually come to be completely replaced by the low buzzing of the spinning rotating tool used in Friction Stir Welding (FSW).

As FSW becomes faster and more versatile, more industries than ever are moving toward this type of welding.

The Benefits:

FSW shows its high cast as a modern-form joining operation.

Unlike other forms of welding, FSW can be automated which increases precision and reduces manufacturing times. Manufacturing time is further decreased because FSW only takes one pass to weld metals and because there is no filler material nor melting, eliminating the need for post weld work, such as splatter cleaning.

FSW is also hyper-modern by being more environmentally friendly and less wasteful (it does not have consumable parts) and not producing nauseous gases during the process.

Other benefits of Friction Stir Welding include:

  • Increased strength (High tensile, fatigue & bend properties) ​
  • Improved sealing, completely void-free leak proof joints​
  • Reduced thermal distortion and shrinkage​
  • Improved repeatability​
  • The ability to join two different alloys​
  • Good for welding metals such as aluminum alloys that can be hard to weld
  • Cost effectivity

The top users: Marine and Transportation

Both of these gigantic industries – marine and transportation – incorporate FSW into their manufacturing operations. Public transportation alone has a market size of 75.6 billion dollars[i], and for shipbuilding, without considering the other sectors of the naval industry, the market size is 29 billion.

Other key sectors are also keen on taking advantage of FSW. Below we highlight just one benefit FSW gives each of the following sectors:

Air Transport:

The Benefit: Weight Reduction

The long underbelly of an airplane, which has two undulations for engines, and the landing gear down against a completely white backdrop giving the image a classic black & white feel.

One of the simplest ways to increase efficiency in transport vehicles is by reducing weight. Marine, air, and land transport vehicles are foregoing rivets, clinch nuts, or traditional MIG or TIG welding in their manufacturing processes in favor of FSW which doesn’t add any weight to the structure.

“Weight is one of the biggest challenges to aircraft manufacturers. Using FSW to join aluminum alloy stringers to skins for aircraft wings and fuselage structures will reduce weight by the removal of thousands of rivets, and any overlapping aluminum material. A leading aircraft manufacturer estimated that potential weight savings of approximately 2.2 lbs. per meter of FSW could be made.[i]

Aerospace:

The benefit: Easy welding of hard-to-weld alloys.

Space X’s Falcon 9 Flight 17's first stage attempting a controlled landing on the Autonomous Spaceport Drone Ship (ASDS) against an early evening sky as the fiery hot gasses are expelled toward the landing pad, creating a misty exhaust.

Some types of difficult-to-weld aluminums can frustrate traditional welding attempts. In addition, joining dissimilar aluminum alloys has always been a challenge due to the different chemical and physical properties of the metal.

Recently, aerospace companies have begun using FSW, a solid-state welding technique, to surpass these limitations. Today, some fuel tanks for spacecraft – made out of hard to weld aluminum alloys – are premanufactured using FSW[i].

Marine Ships:

The benefit: Better production habits, taking advantage of prefabrication, modular building, and assembly lines.

A scene with a backdrop of green hills covered with small shrubs and trees. On a waterway, a large white cruise ship with one smoke stack creates white foam as its hull breaks through the water.

As if a precursor of things to come, the first commercial use of FSW was on ships, specifically on hollow panels used for freezing fish on fishing boats.

Today, many ships use friction stir welded floors, decks, and bulkheads. By using FSW, shipyards reduce the amount of work needed to be done, shifting the work to assembly-line factories[i]. Many parts can be manufactured in production lines improving safety, accuracy, and efficiency. Not only that, the industry can take advantage of the best pre-fab and modular practices that will further decrease production times.

Today’s cruise ships are light weight structures which allow shipbuilders to build taller ships while keeping the center of gravity lower. Designed with all the heavy machinery at the bottom and lightweight aluminum materials at the top makes them inherently stable even as ship designs are getting taller and taller, demonstrating how sufficient safety can be achieved.

Ultimately this translates to one thing: bigger ships mean MORE FUN!

Whether it’s the freighters that carry the goods from our globalized economy, the military vessels that keep our oceans safe, or the cruise-lines that give families unforgettable vacations, all these sectors are seeing cost and efficiency saving with FSW.

Trains:

The benefit: Safety

a long, white high speed train with orange trim at the bottom. The train disappears into the distance as it rests at an empty platform with tile floors and a metal roof with a long row of lights and a skylight running down the middle on the roof.

This industry in particular has honed in on the advantages FSW offers in crash safety. FSW is the best welding process for creating safe designs:

“Modern passenger rail cars are increasingly produced from longitudinal aluminium extrusions with integrated stiffeners.

This design approach can enhance the crashworthiness of vehicles […] Large aluminum extrusions with complicated shapes are [being used].[i]

Freight Trailers:

The benefit: Stability

Anyone traveling behind an 18-wheeler on highways knows just how the wind and road shakes the trailers. By using FSW on the floorboard of their trailers, some freight companies argue that their trailers have become more stable than ever. “The aluminum extrusions become one at the molecular level, making the floor a single-piece of rigid aluminum.[i]” The end result? Less wear on the tires and better fuel mileage.

Other industries:

Other industries taking advantage of friction stir welding include the automotive, construction, and defense industries, among others. It has even been incorporated to make stronger snowmobiles and lighter coolant systems.

The strong, lightweight welds that can be used on hard-to-weld alloys have every industry that uses aluminum and aluminum extrusions looking to gain a competitive advantage.

Companies that have specialized in aluminum and aluminum extrusions are the front line for delivering FSW benefits to customers. For more information, please visit Taber Extrusions. With a long tradition of proving aluminum and aluminum extrusion solutions, Taber Extrusions provides companies all the advantages of FSW in one location.

Industries Served by Taber Extrusions:

 

  • Distributors
  • Government | Military Contracts | Department of Defense
  • Aircraft | Aerospace
  • Marine | Shipbuilding
  • Infrastructure | Platforms | Decking
  • Electrical | Power Transmission | Electronics
  • Transportation
  • Sporting Goods
  • Industrial, Agricultural, and Mining Equipment
  • Structural Components
  • Specialty Architectural

About Taber Extrusions: 

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS., in 1995 which houses a new state of the art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has been expanded multiple times.

Taber continues to extrude billet in a wide range of alloys and sizes, and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions has completed the addition of in-house Friction Stir Welding capabilities, and carries on their offering of extruded aluminum components, value-added machining services and raw material supply to the North American market – making them a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com.

Become a customer today! Visit us or request a quote: https://taberextrusions.com or call us at (888) 985-5319.

 

______

 

i https://www.ibisworld.com/industry-statistics/market-size/public-transportation-united-states

ii https://www.twi-global.com/who-we-are/who-we-work-with/industry-sectors/aerospace/joining-of-airframe-structures/friction-stir-welding-of-airframe-structures

iii https://www.twi-global.com/technical-knowledge/published-papers/industrialisation-of-friction-stir-welding-for-aerospace-structures-december-2001

iv https://www.twi-global.com/who-we-are/who-we-work-with/industry-sectors/aerospace/joining-of-airframe-structures/friction-stir-welding-of-airframe-structures

v https://www.twi-global.com/technical-knowledge/published-papers/creating-a-stir-in-the-rail-industry-november-2001

vi https://www.ttnews.com/articles/fontaine-brings-friction-stir-welding-revolution-trailer

 

###

7 01, 2021

Meet Dylan Hathorn

2021-01-12T20:40:56+00:00January 7th, 2021|

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Q. Job Duties & Responsibilities:

A. Oversee the operations in the Precision Extrusion Department at Taber Extrusions.

Q. Where did you work prior to Taber: Same Industry or Something Totally Different?

A. Previously, I worked for JW Aluminum—Cold Mill Aluminum Rolling Industry.

Q. What do you hope to bring to Taber in terms of leadership and company culture?

A. I look forward to developing a newly purchased extrusion program at Taber. I plan to use my skills in production ergonomics to streamline the manufacturing process and build a talented team of goal driven individuals that will help deliver materials on-time and exceed our customers’ expectations.

Q. When you are not at work, what would we find you doing.

A. I enjoy spending time with my family, watching the Kansas City Chiefs on Sundays, fishing, and playing cornhole during my time off.

Q. Hometown?

A. Huntsville, Arkansas.

Q. Family, Children?

A. My spouse is Erin Hathorn. We have two children—Cooper (7) and Avery Mae (5).

Q. Favorite part about working for Taber so far?

A. It is not very often that people can walk into a situation that allows you to build or mold a program in your own image. Taber has offered me this opportunity and support while ensuring confidence on my endeavors to push the bar to new heights.

Q. What sets Taber apart from other companies that deliver the exact same message?

A. Capability—We are constantly looking towards the future in the Aluminum industry and how we can be involved in shaping it to our advantage. Withing the last two years, Taber has added a Precision Extrusion program, as well as a Friction Stir Welding program to keep us at the forefront of the Aluminum industry.

Q. Taber is rapidly growing. Any advice for those looking to join the Taber team?

A. Taber has a broad variety of careers to meet everyone’s needs for their future. Come join a team of strong industrial professionals that will help you learn a trade or put your trade to use!

Q.  What do you think the future holds for Taber?

A. While the Aluminum Industry is constantly growing, Taber has the willingness to adapt and offer new innovated techniques that ensures a bright future for generations.

21 12, 2020

Taber Extrusions: Our Friction Stir-Welding Timeline

2020-12-16T04:23:04+00:00December 21st, 2020|

 

Full-service provider of aluminum extrusions, Taber Extrusions, has completed the addition of in-house FSW capabilities, making them a vertically integrated supplier of FSW panels and assemblies never seen before in North America.

Friction Stir-Welding Capabilities Like You’ve Never Seen

Adding to their legacy of innovation, Taber’s new FSW capabilities include simultaneous two side welding, double wall hollow extrusions up to 6.25 inches tall, 32 inches wide, and accepting lengths up to 65 feet long. Taber’s friction stir-welding production cell is capable of creating panel assemblies 200 inches wide by 65 feet long, with integrated pre-joining profile trimming. With profile widths up to 31 inches, lengths up to 65 feet, and an ability to weld up to 3/4 of an inch in a single pass, Taber has an operational envelope that is unmatched within the industry.

Friction stir-welding is commonly used in the rail, automotive, marine & shipbuilding industries, military & defense, commercial & industrial construction, infrastructure, and aviation & aerospace sectors.

 

TABER EXTRUSIONS HISTORY AND RECENT GROWTH

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS in 1995 which houses a cast house and two additional presses, and multiple expansions of value added fabrication services. Taber continues to extrude billet in a wide range of alloys and sizes, including 7″ billet molds, and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies extruded products in a variety of soft and hard alloys. In 2018, Taber added ultra-precision® extrusions to their capabilities allowing them to further serve customers in electronics, computer, and medical industries. Taber recently announced yet another exciting launch into friction stir-welding, positioning them as a vertically integrated supplier of FSW panels and assemblies never seen before in North America.

Thank you for your continued support of Taber Extrusions, LLC. If you have any questions please visit taberextrusions.com or contact one of Taber’s Regional Sales Managers.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

16 12, 2020

Microextrusions In The Consumer Electronics Sector

2020-12-16T04:13:47+00:00December 16th, 2020|

 

A SPECIAL NOTE ON VIRUSES AND BACTERIA IN RESPECT TO ALUMINUM SURFACES:

 

At this time of extreme health concern, specifiers must carefully consider how material choices may impact the spread of viruses, bacteria, and infectious diseases in healthcare facilities and other public spaces.

While much about the coronavirus is still under investigation, research has demonstrated significant differences in the longevity of viruses on various surfaces, and there are a variety of treatments that appear to further reduce the growth and survival of viruses and bacteria, enhancing the surface’s ability to destroy pathogens.

A major research study published in the Journal of Hospital Infection tested human coronavirus strains for longevity on various material surfaces and found that the virus lasted only two to eight hours on aluminum, but days on many other materials.

We encourage you to access the full white paper on this topic which can be found at AEC.org.

 

Are you familiar with Moore’s Law?

It’s an observation made by Gordon Moore, cofounder of Intel. It posits that the number of transistors in a dense integrated circuit doubles every two years. Put simply, this means that computer hardware, as it becomes more complex, also becomes smaller.

You’ve seen it firsthand. Compare the bulky first smartphone you purchased back in 2007 to the shiny new smartphone you have in your pocket right now. It’s thinner, bigger, and packs WAY more energy-per-gram than it did a decade ago.

As tech companies are in a constant race to make things micro-sized, industrial OEMS must seek out new technologies to keep up.

Enter microextrusions – a recent process that delivers features, tolerances, and surface finishes previously believed to be impossible. Advancement in microextrusion allows design engineers the freedom to utilize component designs in microextrusion which enhance functionality and performance beyond normal extruded parts.

Below, we outline some different aspects of consumer electronics that rely on precision aluminum extrusions in their designs.

CPU HEAT SINKS

The CPU (central processing unit) is akin to the brain of the computer – it performs the arithmetic, logic, and I/O operations based on the instructions from other computer components. This heavy workload leaves CPUs prone to overheating, and as such, require a heat sink to disperse heat and keep the component cool.

Advancements in microextrusion technology allow for heat sink designs to disperse heat even more effectively. Keeping your CPU at a good operating temperature is essential for long-term performance!

MOTHERBOARDS

Microextrusions are used in motherboards to create housing for ethernet and USB ports, as well as housing for DVI, HDMI, and sound input and output ports.

Microextrusions are also used for the crucial CPU socket, which often uses a latch to securely house the CPU and attach it to the motherboard.

GRAPHICS PROCESSING UNITS

Graphics cards, such as NVIDIA’s recent Titan V, are often housed in an aluminum shell to keep the internals of the GPU safe and secure (and it looks absolutely stunning to boot!).

HARD DRIVE BAYS

Most modern hard drives come with mounting brackets and are housed in a computer case by sliding them through an extruded aluminum hard drive bay. This keeps them secure during operation – hard drives are very susceptible to damage from physical shock, so keeping them secure is important!

LED PROFILE BAYS

LED lights are often housed in microextruded profile bays – the extremely fine materials and plastics used to create it allow the LED lights to shine through while also keeping them protected from the environments.

EXTRUDED ENCLOSURES

Since consumer electronics often make use of sensitive magnets, aluminum is perfectly suited to house those components. This is because aluminum does not spark, melt, or rust, and can be customized to fit the need of any product.

About Taber Extrusions

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS in 1995 which houses a new state of the art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has been expanded multiple times.

Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions has completed the addition of in-house friction stir-welding capabilities, and carries on their offering of extruded aluminum components, value-added machining services and raw material supply to the North American market – making them a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team?

Submit your resume to careers@taberextrusions.com.

4 12, 2020

Process, Benefits, and Examples of Medical Microextrusions

2020-12-04T01:28:40+00:00December 4th, 2020|

A SPECIAL NOTE ON VIRUSES AND BACTERIA IN RESPECT TO ALUMINUM SURFACES:

 

At this time of extreme health concern, specifiers must carefully consider how material choices may impact the spread of viruses, bacteria and infectious diseases in healthcare facilities and other public spaces.

While much about the coronavirus is still under investigation, research has demonstrated significant differences in the longevity of viruses on various surfaces, and there are a variety of treatments that appear to further reduce the growth and survival of viruses and bacteria, enhancing the surface’s ability to destroy pathogens.

A major research study published in the Journal of Hospital Infection tested human coronavirus strains for longevity on various material surfaces and found that the virus lasted only two to eight hours on aluminum, but days on many other materials.

We encourage you to access the full white paper on this topic which can be found at AEC.org.

Medical Microextrusions: Process, Benefits, and Examples

Advancements in medical microextrusions technology in recent years have allowed manufacturers to create high quality products for the world of medical OEMs. With a range of dimensions that can reach as small as 0.024 in., OD with up to 6 lumens, and an ID range that can reach 0.003, it’s no surprise that many OEMs are turning to companies like Taber Extrusions that can provide products within these parameters. (Source: medicaldesignbriefs.com)

In fact, micro-sized medical components are quickly becoming crucial to modern hospital safety and cost-efficiency. Whether it be for micro-tubing or micro sized components, the microextrusion process provides a number of benefits to engineers, OEMs, and patients.

In the quest to create higher quality medical devices, companies are looking to enhance existing products (including catheters and precise flow restrictors) through miniaturization, while ultimately reducing the costs of production.

Medical products that utilize microextrusion technology overwhelmingly support cardio-and-neurovascular procedures, drug delivery, IV procedures, and other procedures that require work on a micro level.

By minimizing the impact of invasive procedures, the medical industry can reduce complications, make procedures faster and more efficient, and ultimately reduce patient in-time and overall healthcare costs.

Closeup angle of a bundle of medical microextrusions with a blue overlay on the photo.

WHAT’S THE MICROEXTRUSION PROCESS LIKE?

Manufacturing the miniature components used in a medical microextrusion device poses a unique challenge for microextrusion providers. These components cannot be created using conventional extrusion machinery. Instead, they require precise, state-of-the-art equipment that allows for a high degree of precision and control over the process, as well as Engineers and technicians that possess deep knowledge of both the material and the process itself.

However, at its core, the process is similar to that of regular extrusion.

The material is either pushed forward (direct) or pulled through (indirect) a die orifice to create the shape required. Unlike macro-level extrusions, microextrusions are extruded at a very slow rate to maintain the physical properties of materials that are often delicate.

Done properly, microextrusions can create end products that have complex cross sections and preserved chemical properties.

BENEFITS TO OEMs

Lower Time-to-Market

In years previous, OEM’s requests for medical products would require them to re-outfit their existing extrusion machines, which would take more time and far less efficient. With many manufacturers outfitting themselves with microextrusion machinery, the time required to create the product is drastically reduced.

Lower Costs

As stated above, microextrusions can achieve their desired performance at fractions of the cost, due to the lower cost in materials that are used. As the development of the technology continues to improve, so to do the devices that are used in tandem with them. (i.e fibre optic cable, sensors, stints, etc.)

Psychological benefit to patients

A patient’s positive mental state can be a great asset to their recovery. Waning are the days of large, invasive medical devices that can cause patients discomfort. Smaller, less intrusive devices can go a long way. (source: Medical Plastic News)

POTENTIAL APPLICATIONS

  • Infant/pediatric care
  • Heart leads
  • Neurological
  • Vascular Surgery
  • Catheters
  • Radiology
  • Urology
  • Oncology

About Taber Extrusions

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS., in 1995 which houses a new state of the art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has been expanded multiple times.

Taber continues to extrude billet in a wide range of alloys and sizes, and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions has completed the addition of in-house Friction Stir Welding capabilities, and carries on their offering of extruded aluminum components, value-added machining services and raw material supply to the North American market – making them a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com.

Become a customer today! Visit us or request a quote: https://taberextrusions.com or call us at (888) 985-5319.

20 07, 2020

Taber Extrusions Friction Stir Welding Capabilities Further Serving Marine, Defense, and Infrastructure Sectors

2020-08-31T21:05:16+00:00July 20th, 2020|

Full-service provider of aluminum extrusions, Taber Extrusions, has completed the addition of in-house FSW capabilities, making them a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

Full-service provider of aluminum extrusions, Taber Extrusions, has completed the addition of in-house FSW capabilities, making them a vertically integrated supplier of FSW panels and assemblies never before seen in North America. “This was an obvious next-step for Taber,” said Jason Weber, V.P. of Sales and Marketing, in a recent article by Light Metal Age Magazine. “The company was founded in 1973, and never stopped diversifying, adding new capabilities, and technologies. We are known for aluminum extrusions, fabrication, billet casting, ultra-precision extrusions. Friction stir welding was going to happen eventually.”

Taber Extrusions, located in Russellville, AR. and Gulfport, MS., is a highly regarded provider of aluminum extrusions to a wide variety of industries including aerospace, infrastructure, transportation, defense, and thermal management. ISO 9001 and AS 9100 certified, Taber’s present and future customers can expect to see increased supply opportunities with the expanded set of extrusion solutions, programs and services.

Friction Stir-Welding Capabilities Like You’ve Never Seen

Adding to their legacy of innovation, Taber’s new FSW capabilities include simultaneous two side welding, double wall hollow extrusions up to 6.25 inches tall, 32 inches wide, accepts lengths up to 65 feet long. Taber’s friction stir welding production cell is capable of creating panel assemblies 200 inches wide by 65 feet long, with integrated pre-joining profile trimming. With profile widths up to 31 inches, lengths up to 65 feet, and ability to weld up to 3/4 of an inch in a single pass, Taber has an operational envelope that is unmatched within the industry.

Friction Stir Welding is commonly used in the rail, automotive, marine & shipbuilding industries, military & defense, commercial & industrial construction, infrastructure, aviation & aerospace.

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS., in 1995 which houses a new state of the art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has been expanded multiple times. Taber continues to extrude billet in a wide range of alloys and sizes, and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys. Today, Taber Extrusions is proud of its friction stir welding capabilities, and full offering of extruded aluminum components, value-added machining services and raw material supply to the North American market.

Thank you for your continued support of Taber Extrusions, LLC. If you have any questions please visit taberextrusions.com or contact one of our Regional Sales Representatives.

Follow Taber Extrusions:
LINKEDIN: https://www.linkedin.com/company/taberextrusions/
FACEBOOK: https://www.facebook.com/taberextrusions/
TWITTER: https://twitter.com/taberextrusions

11 04, 2020

The Lifecycle of an Aluminum Billet in The Extrusion Process

2020-05-11T21:45:55+00:00April 11th, 2020|

TABER EXTRUSIONS HISTORY AND RECENT GROWTH

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS., in 1995 which houses a cast house and two additional presses, and multiple expansions of value added fabrication services. Taber continues to extrude billet in a wide range of alloys and sizes, including 7″billet molds, and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies extruded products in a variety of soft and hard alloys. In 2018, Taber added ultra-precision® extrusions to their capabilities allowing them to further serve customers in electronics, computer, and medical industries. Taber recently announced yet another exciting launch into friction stir welding, positioning them as a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

Thank you for your continued support of Taber Extrusions, LLC. If you have any questions please visit taberextrusions.com or contact one of Taber’s Regional Sales Managers.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

11 03, 2020

Taber Aluminum Alloys: Straight to You!

2020-05-12T17:58:44+00:00March 11th, 2020|

Here at Taber, we’ve listened to market demands by updating our Gulfport, MS. casthouse, and we are now proud to offer top quality aluminum alloys made in the U.S.A. delivered to you within a short lead time.

From Aluminum Alloy to End Use

Aluminum billets (also referred to as “logs” or “ingots”) are not of practical use until they have been formed into more functional shapes and sizes. While they have already been put in the furnace, they still require a series of shaping and molding procedures such as hot and cold working, milling, and cutting.

Aluminum billets are considered fresh and raw, and they must undergo a series of manufacturing processes before they can be used for various purposes. Billets are made by means of freezing molten liquid and are later exposed to extremely low temperatures in order to allow the metal to take shape and solidify in chemical structure. The temperature manipulates the metal’s physical properties and tones its strength and durability. The subsequent processes provide the metal’s curved mold design, so it can fit inside the allotted spaces provided by other machines, which complete finishing procedures.

Taber cast house favoring a freshly casted stack of 16 billets.

 

Proper casting is important, as it determines the quality of the product upon going through the final processing stages. These stages influence the billet’s strength and flexibility. The billets undergo a number of tests before they are sold.

Taber’s “Alloys Made in The U.S.A. For Immediate Sale” Chemical Composition Chart

A chemical compound chart for the 6061, 6063, 6005, 6005A, and 6082 alloys.

 

If you are looking for top quality aluminum alloys made in the U.S.A. delivered to you within a short lead time, look no further than Taber Extrusions.

Taber is proud to announce their “Aluminum Alloys Made in The U.S.A. For Immediate Sale” initiative – featuring short lead times and less than truckload quantities.

General specifications include aluminum alloys 6061 and 6063.* Diameters offered include 7”, 9”, 11” and 16” (actual diameter 15 5/8”) and log lengths of 191” (+.125” -0). Specific chemical composition for alloys can be viewed on Taber’s website. Freight Terms: Freight on Board – Gulfport, Mississippi.

Anticipating a successful aluminum alloy sale, Taber recommends that customers call for availability. “When our casthouse was upgraded in 2017, we were thrilled to be able to offer extrusion logs to our fellow extruders. Now, in 2020 we are excited to add stock and speed to the equation.” says Jason Weber – VP Sales and Marketing at Taber. The Gulfport Casthouse is uniquely situated with port access as well as easy access to industrial scrap. These input factors

coupled with the recently refurbished casting equipment with the LARS® in-line degassing and purification system supplies chemistries and consistencies which rival those of larger producers.

About Taber Extrusions

Taber Extrusions is a full-service partner with an unwavering commitment to consistently meeting and exceeding customer expectations by providing both products and services of the highest quality. This commitment is at the core of Taber’s value-added philosophy.

Unique, customized capabilities are key. Taber’s specialty is the manufacturing of complex and intricate extrusions which competitors consider difficult or even impossible. Taber’s full range of extrusion presses give them unmatched flexibility and profile capabilities. Their value-added philosophy, along with their impressive portfolio of custom capabilities and top-tier customer service is why Taber Extrusions has been a leader in the extrusion industry for over four decades.

Become a customer today! Visit us at https://taberextrusions.com/. You can also contact us/request a quote on our website, or call us at (888) 985-5319.

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