6 12, 2024

The Gift of Innovation in Aluminum Extrusion

2024-12-16T13:39:19+00:00December 6th, 2024|

The Taber silver and gold logo on a background of dark aluminum panels striping at a diagonal. A red ribbon and bow off center to the left, wraps the middle with the words “The Gift of Innovation in Aluminum Extrusion” on the right. In the upper right corner are glowing strings of gold stars and lights.

How can a company stay ahead in the competitive aluminum extrusion industry? Also, how do businesses find the right mix of advanced technology and meet the needs of industries that demand the impossible? In what ways does a company give the gift of innovation in aluminum extrusion and be successful? The answer: by becoming a case study in client-driven innovation.

By adapting, growing, and using cutting-edge solutions, Taber’s success is built on trust. Clients know that Taber is driven by the challenge to meet their specific needs. The result is innovation in aluminum extrusion solutions.

With a legacy of solving complex challenges across industries, Taber Extrusions has built a reputation for delivering precision and quality in every project. From advanced CNC machining to innovative friction stir welding (FSW) techniques, Taber provides custom aluminum extrusion solutions tailored to the specific needs of each client.

Client-Driven Innovation at Taber Extrusions

For over 50 years, Taber Extrusions has led aluminum extrusion innovation. This leadership is driven by technology and evolving client needs. Each project presents unique challenges, which Taber meets with comprehensive capabilities. Advanced equipment in their aluminum casthouse and friction stir welding (FSW) technology ensures precise, high-quality parts. As a fully integrated extruder, Taber handles the entire process — from producing aluminum alloys to custom fabrication services like aluminum cut-to-length.

Clients trust Taber because of its ability to handle even the most complex requirements. The company’s upcoming big press for aluminum will produce large, intricate extrusions for heavy industries, while its ultra-precision extrusions will deliver the accuracy needed for critical applications in sectors like defense and aerospace. Taber’s approach goes beyond technology; it integrates technical expertise with a strong focus on customer satisfaction. This commitment to understanding and solving client challenges drives every advancement Taber makes.

How Taber Turns Problems into Possibilities

At Taber, innovation means utilizing cutting-edge technology to deliver customized solutions for various industries. Their CNC machines allow them to provide exact components, ensuring that even the most complex profiles meet their clients’ exacting standards. Whether for transportation or military applications, Taber engineers every extrusion to perform.

Taber takes immense pride in its friction stir welding (FSW) capabilities, which have revolutionized the joining process for aluminum extrusions. FSW allows for superior strength in aluminum welds without additional filler material, making it ideal for industries such as marine and automotive, where durability is critical. With this advanced welding technique, Taber can create components with exceptional structural integrity and enhanced performance.

They demonstrate their commitment to excellence through their aluminum profiles and aluminum distributor services. With a wide selection of soft alloys and hard alloys, Taber meets the diverse material needs of industries from architecture to electronics. Consequently, their clients trust them for reliability, knowing they consistently deliver precision and innovation in every order.

Taber’s Latest and Greatest Innovation in Aluminum Extrusion

Taber Extrusions views every project, requirement, and challenge as an opportunity to innovate. The company attributes much of its success to the partnerships it has forged with industries that consistently push the boundaries of aluminum extrusion. By trusting Taber with the most demanding projects, clients enable the company to grow and deliver innovative solutions.

A person’s hand in a dark setting “holding” an illuminated circular object with the word “TABER” and the silver and gold Taber logo visible inside the circle.

Looking ahead, Taber remains focused on expanding its capabilities, investing in advanced technologies, and continuously enhancing its services. For industries seeking reliable and innovative aluminum extrusion solutions, Taber offers high-quality products and a true partnership driven by mutual success.

Visit Taber Extrusions online today for more information on how cutting-edge technology and a customer-first approach can meet your needs.

About Taber Extrusions

Taber Extrusions, a minority-owned business enterprise, holds AS 9100D, NADCAP, and ABS certifications, reflecting its commitment to quality and industry standards. Founded in 1973, Taber pioneered the extrusion of rectangular billets, producing solid profiles up to 31 inches wide and hollow profiles up to 29 inches.

In 1995, Taber expanded its operations by acquiring a Gulfport, MS extrusion facility, which includes a state-of-the-art aluminum cast house, two additional presses, and enhanced value-added fabrication services. Taber continues to extrude billets in various alloys and sizes, including 7” billet molds.

Over the years, Taber has expanded its market presence beyond military origins into aerospace, automotive, marine, infrastructure, and sporting goods. The company provides a wide range of extruded products in both soft and hard alloys to meet industry needs. As a forward-thinking company, Taber remains dedicated to evolving with its clients’ needs, delivering “The Shape of Endless Possibilities.” Taber would like the opportunity to take on your next challenging project and share in the gift of innovation. Call 888-984-3795 today and thank you!

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16 09, 2024

Why Use Structural Aluminum for Window Walls and Curtain Walls

2024-09-16T22:38:55+00:00September 16th, 2024|

Image of a modern glass building facade with the text ‘Why Use Structural Aluminum for Window Walls and Curtain Walls’ and the Taber Extrusions inverted gold triangle logo.

 

Structural aluminum for window walls and curtain walls has become an essential material in modern construction. Initially, aluminum was costly and rarely used in civil engineering. However, the adoption of the Hall-Héroult electrolysis process in the 1920s drastically reduced production costs. It made aluminum a viable option for various structural applications.

The Empire State Building, constructed in 1931, marked a significant milestone. It utilized aluminum extensively in its structural and interior elements. This included the iconic fresco on the lobby ceiling and gold-accented walls. Its use slowed during the 1940s due to the material’s demand in aircraft manufacturing. Aluminum regained popularity in the mid-20th century, especially in construction of high-rise buildings and bridges.

Today, aluminum is valued for its light weight, durability, and ability to withstand extreme temperatures ranging from -80°C to +300°C. These properties makes it ideal for skyscrapers and architectural elements like window and curtain walls.

Structural Aluminum — A Versatile Choice for Modern Building Envelopes

To begin, Aluminum’s versatility is evident across various industries. Here are five of its most common applications in modern construction:

  1. Aluminum Skirting Aluminum skirting is known for its durability and resistance to blemishes, knots, and warping, unlike timber. It doesn’t crack, splinter, warp, or rot when exposed to moisture, making it a cost-effective and easily replaceable option.
  2. Roofs Aluminum is an outstanding material for roofing, often used in tiles and shingles due to its high corrosion resistance and lightweight nature. Its excellent strength-to-weight ratio makes it ideal for applications requiring both durability and minimal mass. Additionally, aluminum roofing cools quickly after exposure to sunlight, and its malleability allows for intricate design profiles, ensuring a long lifespan.
  3. Cladding Pure aluminum cladding offers a combination of non-combustibility, aesthetic appeal, and superior thermal properties. Aluminum sheets, especially when paired with reflective foil, provide insulation far exceeding that of thick brick or stone masonry, making them particularly effective in extremely cold environments.
  4. Window and Door Frames The high strength-to-weight ratio of aluminum makes it the preferred material for window and door frames. Aluminum frames are suitable for modern houses, high-rise buildings, and period homes alike. They can be powder-coated in any color, and the material’s inherent strength allows for minimal use while supporting large glazing areas and resisting wind deflection.
  5. Aluminum Curtain Walls The most extensive use of aluminum is in curtain walls, which are the large glass and grid structures seen on skyscrapers. Without aluminum, these structures would be too heavy. Structural aluminum for curtain walls is essential for weather resistance, reducing building sway, increasing energy efficiency, and offering versatile design possibilities for architects. They are crucial for modern urban architecture, combining functionality and aesthetic appeal.

 

Norman Foster’s architectural firm designed the concert hall, Sage Gateshead, in the United Kingdom to mimic the appearance of sound waves. Its composition includes aluminum, glass, and steel.

Understanding the Distinction Between Window Walls and Curtain Walls

In modern mid-rise and high-rise buildings, it’s common to see exteriors that appear to be entirely made of glass, replacing traditional materials with sleek, transparent facades. These glass structures are typically referred to as curtain walls or window walls. While these terms are sometimes used interchangeably, they represent distinct architectural elements.

Curtain Walls: Hanging Facades

Curtain walls are non-load-bearing facades attached to the exterior of a building’s floor slabs, functioning like a decorative curtain. These walls, typically six to ten inches deep, span from one slab to the next and are available in two main types: stick-built, assembled on-site, and panelized, arriving prefabricated and ready for installation.

While curtain walls add a striking visual element to a building, they require fire-stopping between floors, and can have noise transmission issues. They are generally more expensive than traditional slab-to-slab window systems.

 

A close-up view of a building’s white facade with a grid pattern of windows, some reflecting trees and the sky, creating a contrast between the natural and built environment.

Window Walls: Integrated Envelopes

The installation of aluminum window wall systems between floor slabs anchors them at the sill and the head and extends them from the interior to the exterior of the building. These non-load-bearing walls typically span floor to floor and are no more than twelve feet tall.

Prefabricated and ready to install, window walls do not require fire-stopping since they sit between floor slabs. Additionally, noise transmittance is less of a concern. Window walls offer a cost-effective and stylish option for achieving a ground-to-roof window appearance without the high price tag or operational problems. To maintain a continuous exterior facade look, you can use a slab bypass cover to ensure a seamless transition between floors.

Benefits of Using Structural Aluminum for Window Walls and Curtain Walls

Using structural aluminum for window walls and curtain walls comes with numerous advantages over traditional materials, making it a cost-effective, versatile, and sustainable choice for modern construction. Its lightweight nature, combined with high strength — especially in the 6XXX series — enables larger spans and innovative architectural designs without compromising structural integrity.

Additionally, aluminum’s design flexibility allows for the extrusion of complex shapes, crucial for intricate window and curtain wall systems. Beyond its practical benefits, aluminum is fully recyclable, aligning with sustainable building practices and reducing overall maintenance costs.

 

Infographic of the lifecycle of an aluminum billet in the extrusion process is illustrated in six stages: aluminum alloy chemistry, billet casting, the aluminum extrusion process, delivery, the use phase, and recycling.

Taber Extrusions: Your Trusted Aluminum Distributor

Taber Extrusions is a leading distributor of high-quality aluminum structural components, offering custom extrusion capabilities tailored to meet the industry’s specific needs. Their advanced manufacturing processes and specialty architectural aluminum components ensure top-tier products designed to your specifications.

Taber offers exceptional extrusion capabilities across all standard aluminum alloy series, including the popular 2000, 5000, 6000, and 7000 series, with additional options available upon request. They serve a diverse range of applications, including defense, marine, military, charging stations, satellites, architectural projects, bridges, curtain walls, and structural aluminum for window walls, all while adhering to stringent industry standards.

Processing Services Include:

  • Billet casting — Gulfport, MS Plant
  • Solution heat treatment
  • Stretcher/detwister — 750-ton capacity
  • Contour correction
  • Cut-to-length
  • Custom packaging
  • Light fabrication
  • Statistical process control
  • Quality assurance — defense contractor approved
  • Artificial aging ovens

Engineering Services Include:

  • Extrusion design assistance
  • Tolerances
  • CAD software (Auto CAD)
  • Ultrasonic testing — portable immersion (115 ft tank)
  • Analysis and testing capabilities — hardness, metallography, chemistry, mechanical property testing, conductivity testing

By choosing Taber, you gain access to unparalleled expertise and a steadfast commitment to quality in the aluminum industry. Contact them today to discover how they can support your aluminum needs.

Taber Extrusions at GlassBuild America 2024

Taber Extrusions will attend GlassBuild America 2024, the most significant event for North America’s glass, window, and door industries. Hosted by the National Glass Association, this event brings together industry professionals to showcase product innovations, attend educational sessions, and participate in live demonstrations. With over 9,000 attendees and 490 exhibitors, GlassBuild America provides an excellent platform for networking and discovering the latest trends and technologies. Join Taber Extrusions in Dallas, TX, from September 30 to October 2, 2024.

 

A crowd of people attending GlassBuild America, showcasing the entrance area with event banners and attendees gathered.

More About Taber Extrusions

Taber specializes in producing architectural aluminum products in unique shapes and sizes for industries including aerospace, automotive, marine, and infrastructure.

Since its founding in 1973, Taber Extrusions has grown beyond its initial military focus to become a leader in the aluminum extrusion industry. Utilizing various tools and capabilities, Taber creates custom solutions for its clients, offering precise micro-extrusions, friction stir welding services, and a wide selection of aluminum alloy options. Their CNC machining line enables the production of custom aluminum components for diverse industries. Additionally, Taber provides value-added machining services and supplies raw materials to customers across North America.

Visit taberextrusions.com or call 1-888-984-3795.

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15 08, 2024

Why Use Aluminum for Charging Stations and Other Electrical Components

2024-08-16T18:22:27+00:00August 15th, 2024|

The text, “Why Use Aluminum for Charging Stations” is printed on a photograph of an electrical vehicle charging station with a blurred city skyline background. The Taber logo is under the wording.

With electrical vehicles (EVs) expected to make up 50% of new car sales by 2030, billions in funding has been set to create a network of charging stations. As the demand for EV infrastructure grows, selecting the right materials for these stations becomes crucial. This raises a key question: why should aluminum for charging stations be the material of choice?

Let the leading aluminum extruder, Taber Extrusions, guide you through the key advantages of using aluminum for charging stations. We’ll delve into the common aluminum alloy series employed in these applications and examine its role in other aluminum components within the realms of electrical power transmission and electronics.

Key Advantages of Using Aluminum for Charging Stations

  1. Reduce cost of post-process expenses

Aluminum extrusions can be designed to incorporate aluminum components such as heat sinks, screw ports, grooves for mounting components, integrated hinges, or combining pieces to slide parts together.

In doing so, it removes the need for additional post-process activities like milling and welding, speeding up assembly and reducing costs. Also, due to the soft nature of aluminum, any products needing milling are easier to mill than most other material choices.

  1. Thermal conductivity

Efficient thermal management is essential for electrical components. Aluminum’s high thermal conductivity helps dissipate heat effectively, preventing overheating and enhancing the performance and safety of charging stations.

  1. Corrosion resistance

Aluminum is known for its corrosion-resistant properties, which is crucial for charging stations exposed to harsh environmental conditions, ensuring longevity and reliability. Additionally, it does not require coating for rust control, creating more cost savings and lower maintenance costs.

  1. Cost-effective material option

Aluminum’s low melting point makes it more affordable, since it requires less energy to melt which reduces energy costs. It heats and cools quickly, speeding up production and lowering labor costs.

  1. Lower transportation costs

Aluminum’s lightweight nature makes it an excellent choice for EV charging stations, which often need to be installed in various locations including remote and urban areas. The reduced weight lowers transportation and installation costs without compromising strength.

  1. Recyclability

Aluminum is 100% recyclable, aligning with the sustainability goals of the EV industry. Using aluminum in charging stations supports a circular economy, reducing the environmental impact of manufacturing processes.

A graphic entitled “Advantages of Using Aluminum for Charging Stations” depicting the benefits, which include an icon of a welder with text “reduces post-process expenses,” a recycle symbol with the text “100% recyclability,” a hand holding a dollar sign with text “cost-effective material,” a thermometer next to text “thermal conductivity,” an icon of missing pieces of a water drop shape with “corrosion resistant,” an 18-wheeler with “lower transportation costs.”

Common Aluminum Alloy Series Used for Charging Stations

Different applications within EV charging stations require specific aluminum alloys to meet varying demands. The most used aluminum alloy series include:

This aluminum alloy is heat treatable and weldable. Known for its high levels of corrosion resistance, strength, and flexibility, these alloys are widely used in infrastructure projects. Using the 6XXX series aluminum in charging infrastructures would be an ideal option, as well as for items like the battery housing, motor housing or power station components.

  • 5000 Series Aluminum (hard alloy):

These alloys offer higher strength and weldability; as well as excellent corrosion resistance especially in marine environments, making them suitable for both structural and electrical applications.

Pure aluminum (99% or higher) is used in electrical applications where superior heat and electrical conductivity is required. It is commonly found in electrical transformers and power grids. An excellent choice for busbars in the e-charging stations.

A graphic entitled “Aluminum Series & Functionality” with a design plan for an e-charging station with the word “infrastructure” on top of it and “6000 Series Aluminum” below it, a photo of electrical components for a charging station with the words “Electrical Conductivity” on top of it and “1000 Series Aluminum” below it, a photo of two e-charging stations at the beach with the words “Marine Environments” on top of it and “5000 Series Aluminum” below it.

Aluminum in Other Electrical Components (electrical / power transmission and electronics)

Beyond EV charging stations, aluminum plays a critical role in various electrical components, particularly in electrical / power transmission and electronics:

  • Cables and conductors: Aluminum is extensively used in electrical cables and conductors due to its high conductivity and cost-effectiveness.
  • Heat sinks and enclosures: In electronics, aluminum’s excellent thermal conductivity makes it ideal for heat sinks and enclosures, helping to manage heat dissipation effectively.
  • Busbars: Aluminum busbars are favored in power distribution systems for their superior electrical conductivity and lightweight properties.

Choosing aluminum for charging stations and other electrical components is a strategic choice driven by cost-effectiveness and intrinsic material properties. This selection accelerates production and installation, prolongs product lifespan, and meets essential functional requirements.

Taber Extrusions Takes the Lead in Incorporating Aluminum for Charging Stations

As the EV market grows, aluminum will be pivotal in developing efficient, durable, and sustainable charging networks. And who is better suited to take the lead than the leading aluminum extruder, Taber Extrusions? This leading aluminum extrusion company specializes in making aluminum alloys and aluminum components such as motor housing, heat sinks, and other power station components integral for electric vehicle charging stations.

Leading the Way in Extrusion with Precision Engineering and Quality Assurance

Taber comes with a team with vast experience in advanced equipment for extruding aluminum components such as SolidWorks (CAD design) and CAD Software (Auto CAD). To ensure topnotch quality assurance, Taber is certified and approved by several international and industry standards:

  • ISO 9001:2008 (Technically equivalent to EN9100:2009 and JISQ 9100:2009)
  • AS 9100C
  • ABS QUALITY ASSURANCE Program certificate no. 11-MMPQA-652. ABS Mill approval to produce extruded aluminum alloys Products for Marine applications 5083H111, 5086H111, 5454H111, 5456H111, 6061T6, 6082T6. Maximum diameter: 1.0-inch Casting process included.

About Taber Extrusions

Taber Extrusions is your premier full-service partner unwaveringly committed to consistently meeting and surpassing customer expectations. We deliver products and services of the highest quality, a testament to our dedication to excellence. This steadfast commitment forms the core of our value-added philosophy, ensuring that we provide exceptional value and superior performance in every aspect of our business.

Contact Taber Extrusions to get a quote or connect with our team at 1-888-984-3795.

If you’d like to explore more of Taber Extrusion’s aluminum extrusion blogs, visit taberextrusions.com and follow them on social media so you can receive new blog alerts!

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15 07, 2024

Taber Does That? Aluminum Extrusion in Russellville, Arkansas

2024-07-15T22:30:07+00:00July 15th, 2024|

A group of people in hard hats holding shovels at a groundbreaking ceremony for Taber Extrusions in Russellville. The text reads 'Taber Does That: Aluminum Extrusion in Russellville?' with the Taber logo under it and an Arkansas state graphic with a location pin.

Taber offers a comprehensive solution for aluminum extrusions in Russellville, Arkansas. From custom aluminum cut-to-length pieces to complex fabricated products utilizing advanced techniques such as friction stir welding, we possess the expertise and capability to transform your project into reality.

Whether you’re a seasoned original equipment manufacturer (OEM) in the marine and offshore industry or a innovative inventor with a groundbreaking concept, Taber is equipped to assist you. By navigating the realm of aluminum alloys, extruded aluminum components, aluminum joining techniques, and CNC machining, we are able to bring your vision to fruition.

Russellville’s Aluminum Masters

Taber Extrusions’ journey commenced in Russellville, Arkansas, in 1973. Initially, they focused on producing large, wide, and long aluminum extrusions primarily for the U.S. government, particularly for military projects. While they remain headquartered in Russellville, their capabilities have significantly expanded alongside their extrusions.

In 2014, Team Taber enhanced their operations in Russellville by incorporating fabrication capabilities. This advancement enables them to custom cut, bend, and assemble aluminum parts precisely to specifications. Moreover, their range of services continues to grow.

A testimonial quote from Congressman Steve Womack about Taber Extrusions on a dark background. The text highlights the importance of Taber's role in national defense. The word 'Testimonial' is faintly visible in cursive behind the quote.

Taber’s Friction Stir-Welding Capabilities

Now, let’s fast forward to 2019. Taber embarked on a significant expansion. This was not merely for additional space but for a transformative addition: state-of-the-art friction stir welding (FSW) technology.

Notably, Taber’s FSW capabilities are unparalleled in North America. They can weld panels up to 200 inches wide and 65 feet long, handle thick aluminum up to ¾ of an inch in a single pass, and even weld double-walled hollow extrusions.

Haas VF-12 CNC Machining Upgraded Taber’s Precision Machining

In 2021, Taber added another powerhouse – a new Haas VF-12 CNC machining line. Such advancement allows them to precisely machine their extra-long aluminum extrusions on-site, ensuring that all processes, from cutting to finishing, occur under one roof.

With a rich history and state-of-the-art equipment, Taber consistently pushes the boundaries of aluminum manufacturing. Their commitment to innovation and expansion makes them the ideal partner for any aluminum extrusion project, large or small, in Russellville.

Why Choose Taber in Russellville?

Taber is a trusted name in aluminum extrusion in Russellville, known for more than just their expertise. They prioritize safety and quality in every extrusion project:

  • Safety is Paramount

Taber received a prestigious Safety Excellence Award from National Material L.P. (NMLP). The achievement is attributed to their clear safety guidelines and dedication to offering regular training sessions. A proactive approach to ensure all employees are actively engaged in maintaining a safe work environment.

At Taber, fostering a healthy company culture is a top priority. They cultivate a supportive community where safety and well-being are paramount, enabling the production of the highest quality aluminum parts.

Three individuals are standing together, holding a trophy. They are dressed formally; one in a white shirt and bow tie, another in a black suit, and the third in a blue polo shirt. They appear to be in a setting with focused lighting from above, and the trophy has a shiny, metallic helmet design on a black base.

If you are a business in need of aluminum extrusion in Russellville and seek to collaborate with a safe, reliable, and experienced company, Taber is the ideal choice

  • Taber’s Environmental Initiatives Praised by Russellville

Taber made significant changes to reduce energy consumption, upgrading their compressed air system and optimizing their production processes to enhance efficiency. Furthermore, these improvements not only minimize energy usage but also reduce operational costs.

In recognition of these efforts, the city council of Russellville honored Taber with a special award for their commitment to sustainability. The acknowledgment underscores Taber’s dedication to both excellence and environmental stewardship.

  • Taber’s Certifications

Four different logos are displayed, each representing various certifications or indications of quality and origin. The first logo on the left is for "Nadcap," an accreditation depicted in blue and yellow colors with a stylized globe and orbiting lines. The second logo represents a "Made in USA" product, featuring an American flag within a badge shape. The third logo is a blue circle indicating the product is "Certified AS 9100C". The fourth logo on the right belongs to ABS, indicating it as a "Type Approved Product" in black and white featuring an eagle above waves. The text accompanying these logos reads "Accredited Nadcap™," "MADE IN USA," "CERTIFIED AS 9100C", and "ABS TYPE APPROVED PRODUCT."

Taber is Your Premiere Partner for Aluminum Extrusion in Russellville

Taber Extrusions isn’t your average aluminum company. With a rich history and a relentless drive for innovation, they excel in utilizing aluminum to make remarkable achievements possible. From robust equipment for the military to rockets for aerospace companies, and even sunshade systems for architectural designs—Taber supports a variety of industries.

Taber offers custom aluminum extrusion solutions tailored to your specific needs. Their team provides expert guidance to ensure optimal results. They achieve all this with the highest quality and precision, not just following industry standards but setting them with cutting-edge solutions in aluminum extrusion. Taber Extrusions is more than just a supplier; they are a dependable partner you can rely on for aluminum extrusion in Russellville.

Experience the Taber difference for yourself and see why, when it comes to aluminum extrusion, Taber does that. Ready to get started? Contact Taber today! Let them turn your aluminum extrusion dreams into reality.

More About Taber Extrusions

Taber proudly stands as a premier American provider of aluminum extrusion services. Committed to excellence, Taber ensures that every product and service surpasses the highest standards, honoring the trust and esteem of their valued clientele. They are dedicated to delivering substantial value through quality offerings. Experience the unparalleled service of Taber Extrusions, where your highest expectations are not just met, but exceeded—where possibilities reach beyond the horizon.

For further information, explore Taber Extrusions or connect with their team at 1-888-984-3795.

If you’d like to explore more of Taber Extrusion’s aluminum extrusion blogs, visit taberextrusions.com and follow them on social media so you can receive new blog alerts!

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28 06, 2024

Taber Does That — Aluminum Extrusion in Gulfport, Mississippi

2024-06-28T19:36:40+00:00June 28th, 2024|

The text,“Taber Does That: Aluminum Extrusion in Gulfport?” is printed on a world map background. The image includes three hexagonal insets showing large aluminum billets handled by an overhead crane, a cylindrical extrusion, and workers operating machinery, highlighting the company’s capabilities.

For over 40 years, Taber has been a trusted leader in aluminum extrusion in Gulfport. They don’t just create extrusions. They control the entire process, from in-house billet casting at their state-of-the-art aluminum casthouse to the final extrusion of your desired shape. Paying close attention to details ensures that only the best quality materials are used and that every step is under their complete control.

 

Taber Extrusions’ Gulfport, Mississippi facility featuring freshly cast billets, with a graphic below noting various sizes of billets reflecting their capabilities: 10”x 28”, 20”, 16”, 11”, 9”, 8”, and 7”

Taber Extrusions’ Story is a Legacy of Innovation

Taber Extrusions’ journey in the world of aluminum extrusion began in 1973. They carved their niche by pioneering a process for extruding rectangular billets, allowing them to create extrusions in impressive sizes — up to 31 inches wide for solid profiles and 29 inches for hollows. This innovation established Taber as a leader in the industry.

Over the years, Taber has continuously expanded its expertise and legacy in the aluminum extrusions industry. A pivotal moment came in 1995 with the acquisition of a facility in Gulfport, Mississippi. This expansion wasn’t just about acquiring more space; it signified a leap forward in capabilities. The Gulfport facility features a state-of-the-art aluminum casthouse, giving Taber greater control over production. It also added two new extrusion presses and micro-extrusion capabilities, further diversifying their offerings. The fabrication area has also seen multiple expansions, solidifying their ability to deliver complete aluminum solutions.

In July 2017, Taber Extrusions significantly upgraded their casthouse in Gulfport, Mississippi. The outdated technology limited their ability to meet the growing demand for high-quality aluminum billets.

Partnering with Almex USA, Taber installed a brand-new casting line featuring:

  • Degassing and melt purification systems for cleaner aluminum
  • Billet and slab tooling for various sizes and shapes
  • Automation for improved control and efficiency

A unique challenge involved the existing circular casting pit. Through creative solutions, Taber and Almex engineers could adapt the new equipment to fit this legacy design. This included modifying the casting tables and incorporating advanced billet mold systems. Almex increased the billet produced with each cast, boosting Taber’s production efficiency.

 

Taber Extrusions’ Gulfport, Mississippi facility featuring large aluminum billets being handled by a yellow overhead crane marked ‘TABER.’

The casthouse modernization has resulted in several key benefits for Taber:

  • Higher billet quality: Improved filtering and cleaner melt ensure dependable strength and a smooth exterior for the billets.
  • Increased production: The new equipment allows Taber to produce more billets per cast and handle a broader range of alloys.
  • Enhanced control & traceability: Automated systems provide precise control over the casting process and ensure consistent quality for every billet.

Today, Taber is a multifaceted aluminum extrusion company. They’ve transitioned from their initial focus to offering a comprehensive range of services. Taber caters to a wide range of markets beyond their military roots, from custom extrusion and fabrication to heat treatment and quality assurance. Aerospace, automotive, marine, infrastructure, and sporting goods are just a few industries that rely on Taber’s expertise. Their clients’ needs are met by supplying cast and extruded aluminum products in various alloys.

How does the Taber Advantage transform raw materials into finished products?

Have you ever wondered how those sleek aluminum components are made? The process behind them is called aluminum extrusion, and it’s like using a high-tech cookie cutter for metal. Imagine soft but solid aluminum being squeezed through a mold with a specific shape. The resulting form, called an extrusion, takes on the exact profile of the mold.

Here’s where Taber truly shines. They control the entire process, starting from the beginning: the raw material. Taber highlights and boasts about their state-of-the-art aluminum casthouse. Here, they use a billet casting technique to create long, solid logs of aluminum called billets. These billets become the foundation for the custom extrusions you envision.

One of the most significant advantages of Taber’s in-house casthouse is their meticulous quality control. By overseeing every step, from molten aluminum to the finished billet, they ensure the highest quality materials are used in your project. After establishing the aluminum alloys’ foundation, let’s explore the building blocks.

What Makes the 5000 & 6000 Series Aluminum Alloys Shine as All-Stars?

Not all aluminum is created equal! Like choosing the right ingredients for a recipe, selecting the appropriate aluminum alloy is key to a successful project. At Taber Extrusions, they offer a variety of alloys to suit your specific needs. Today, let’s shine a spotlight on two of their most popular choices: the 5000 and 6000 series.

The 5000 series aluminum is a champion when it comes to battling the elements. Renowned for its excellent corrosion resistance, this alloy is the go-to choice for applications that face constant exposure to saltwater or harsh weather. Think about the sturdy components on a boat or the weatherproof window frames on a beachfront property –– the 5000 series is likely the hero behind those enduring structures.

On the other hand, the 6000 series aluminum prioritizes strength and workability. This makes it a favorite for projects requiring a balance between both. Picture the lightweight yet robust components in a building’s facade or a machine’s intricate, high-performance parts – the 6000 series is a strong contender for these applications.

Taking Aluminum Alloy in Aerospace to New Heights

A sketch of a collection of several aluminum extruded shapes used in aerospace. The objects vary in size, long and thin, with a flat, rectangular base. They are arranged in a row, with slight positioning variations.

Taber has served all major aerospace manufacturers in the U.S. Their extruded shapes are crucial components for aerospace vehicles, including the pressure cabin/fuselage, cargo/seat tracks, upper/lower wing skin/spars/stringers, and horizontal stabilization. Taber also provides a unique service for the aerospace industry with their large press, which produces hard alloy extrusions.

Diving Deeper into Marine Capabilities

The United States’ largest supplier of 5xxx series extrusions, Taber’s extrusions can be used in various applications from armor-grade plates to oil rig crew boats and equipment. Taber’s corrosion-resistant/weldable extrusions are used on naval vessels in decking, superstructure supports, and hull stiffeners.

Alloys, Tempers, & Certifications for Your Gulfport Extrusion Project

Taber Extrusions’ Gulfport, Mississippi facility boasts a robust selection of presses and capabilities. They operate two presses, one with 1800 tons of force and another with 3000 tons. They possess the ability to undertake a broad spectrum of extrusion tasks.

In terms of materials, Taber offers a variety of aluminum alloys at the Gulfport location. These include popular choices suitable for applications like 6061, 6063, and 5083. They can provide extrusions in various tempers (hardness levels) such as T1, T4, and T6 to meet project specifications.

 

Graphic with Taber’s full range of hard and soft alluminum alloy offerings ranging from 2xxx-7xxx series with a background faded with a blue hue. On the bottom is text that says “Legendary Capability. Where Aluminum Innovation was born” followed by Taber’s website link.

 

The maximum size of the extruded shapes depends on the chosen alloy and temper. For instance, with 5000 series alloys (like 5083), the maximum shape size is typically limited to 11 inches. The weight per foot of the extrusion also varies depending on the size and alloy, ranging from a minimum of 5 lbs/ft to a maximum of 10 lbs/ft.

Taber Extrusions in Gulfport is committed to maintaining high standards of quality and reliability for its products. To achieve this, they hold several certifications that are of utmost importance. These certifications include ISO 9001:2008, EN/JISQ 9100:2009, and ABS Quality Assurance Program. They are also ABS mill-approved to produce specific marine-grade aluminum applications and GL-approved for certain alloys commonly used in construction.

Now, you’ve seen the possibilities within Taber’s toolbox.

How does Taber Extrusions turn dreams into reality through partnership?

Turning your vision into a reality is what Taber Extrusions does best. By partnering with them, you gain access to a wealth of experience and expertise in aluminum extrusion in Gulfport and beyond. Their in-house capabilities, from billet creation to finished product, ensure the highest quality control throughout the process. This meticulous attention to detail translates into durable, long-lasting aluminum components you can rely on.

Taber’s commitment goes beyond exceptional materials. A group of skilled professionals can assist you through the entire process. Whether you have a fully fleshed-out design or are just starting to brainstorm, Taber offers valuable assistance, including design and engineering expertise. They work closely with you to ensure your project meets your vision and achieves optimal functionality.

Ready to transform your dream into a tangible reality? Contact Taber Extrusions today for a consultation or quote! The staff is friendly, knowledgeable, and excited to discuss your project. Visit the website or call (888) 959-1788 to get started.

More About Taber Extrusions

Taber Extrusions is an American aluminum extrusion company and your ideal partner for full-service aluminum extrusions. Excelling in the manufacture of complex and intricate extrusions, Taber Extrusions handles projects that other competitors may find difficult or impossible. Taber utilizes an extensive range of extrusion presses, including 1800, 3000, and the notably large 8600-ton press, offering unparalleled flexibility and capabilities in profile extrusion.

Choose Taber Extrusions for quality products and services that exceed your expectations… the sky’s the limit.

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28 05, 2024

A Guide to Innovative Applications for Marine-Grade Aluminum

2024-07-15T22:24:32+00:00May 28th, 2024|

What’s the importance of marine-grade aluminum? Marine environments are notoriously unforgiving. From the corrosive bite of saltwater to the relentless assault of wind and waves, and the crushing depths, marine environments pose a constant threat to anything built to withstand them.

But fear not, intrepid sailor (or landlubber interested in the sea!), for this story’s hero is marine-grade aluminum. This isn’t your average aluminum foil. Specifically the 5000 series aluminum (5xxx) and 6000 series aluminum (6xxx) alloys are the metal world’s Aquaman. Let’s dive deep and explore the innovative ways this champion tackles the challenges of the sea.

What is Marine-Grade Aluminum, and Why Do You Need It?

Ever wonder why boats don’t rust away? The secret lies in marine-grade aluminum. Many types of aluminum exist, but some are born for serious battle — the battle against the relentless ocean. These warriors are known as marine-grade aluminum.

Imagine this: a metal solid yet lightweight, defying the harsh sun and salty bite of the sea. That’s the magic of marine-grade aluminum. By adding elements like magnesium and silicon, this special aluminum becomes a champion of corrosion resistance.

Don’t be fooled by the name, though. This type of aluminum isn’t just for boats. It’s the hero behind sturdy docks, dependable railings, and even those trusty ladders that take you closer to the water. While it excels in conquering the waves, there are places where even this champion needs a break. The immense pressure and constant immersion prove too much for aluminum deep underwater. Steel takes the reins for submarines designed to handle these extreme conditions.

So, the next time you see a boat braving the elements or a dock standing strong against the tide, remember the silent hero beneath — marine-grade aluminum!

Why Marine-Grade Aluminum?

The key to this metal’s success lies in its unique composition. The 5xxx series aluminum and 6xxx series aluminum alloys incorporate elements like magnesium and silicon, resulting in superior:

  • Corrosion resistance — Marine environments are a constant battle against rust. Marine-grade aluminum stands strong, minimizing the need for maintenance and repairs.
  • Strength — It packs a punch! This aluminum offers an excellent strength-to-weight ratio, making it ideal for load-bearing applications.
  • Weldability — Need a robust and seamless connection? Marine-grade aluminum welds beautifully, ensuring structural integrity.
  • Versatility — From custom extrusions to readily available shapes, this metal can adapt to various needs.

How Does This Aluminum Conquer the Waves?

A large cargo ship navigates through the ocean, and the waves are lapping against its hull. The sky above is somewhat clear with big clouds. The scene captures the essence of maritime transport and the vastness of the sea.

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Marine-grade aluminum isn’t just about braving the elements; it’s about thriving in them. Here’s a closer look at how this champion metal conquers the waves in various marine applications:

  • Boat hulls and structures

Imagine a lightweight and robust boat slicing through the water quickly. This grade of aluminum makes this a reality. Its corrosion resistance, high strength-to-weight ratio, and ease of fabrication make it the perfect choice for building everything from small recreational boats and sleek yachts to massive commercial vessels.

  • Aluminum for shipbuilding components

Shipbuilders worldwide rely on this kind of aluminum parts to create high-performance vessels. Decks, superstructures, bulkheads, and fittings benefit from this metal’s unique properties. The result? Improved fuel efficiency, longevity, and overall performance.

  • Offshore platforms and oil rigs

Oil rigs and platforms demand a material that’s strong, lightweight, and resistant to corrosion. Marine-grade aluminum delivers on all fronts, ensuring longevity and high-performance solutions in these demanding conditions.

  • Marine equipment and accessories

This versatile metal is everywhere, from the handrails you grip for stability to the ladders leading you to different decks, gangways for boarding, and even the fittings and seating. This specific aluminum tackles any challenge thanks to its durability and corrosion resistance.

This is just a glimpse into the vast world of marine-grade aluminum applications. Its strength, lightness, and resistance to the sea’s harsh embrace make it a true champion, ensuring the smooth sailing of countless marine structures and equipment.

What Properties and Grades Make Marine-Grade Aluminum a Champion?

We’ve explored how marine-grade aluminum conquers the waves in various applications, but what makes it such a champion? Let’s explore the secret sauce – the properties and grades that give this metal its edge.

Superior corrosion resistance alloy: Saltwater is the ultimate foe for most metals which makes marine-grade aluminum perfect for this sector. The alloying process creates a formidable shield against corrosion by adding elements like magnesium and silicon. This makes it perfect for everything from boat hulls constantly battling the waves to offshore platforms enduring harsh weather conditions.

Strength meets lightness: Can you imagine a metal that conquers the crushing depths yet keeps boats dancing on the waves, all while saving fuel? That’s the beauty of this amazing aluminum. This high strength-to-weight ratio makes it ideal for building everything from sturdy oil rigs to sleek, high-performance yachts.

A spectrum of grades for specific needs: Not all marine environments are created equal. The open ocean poses different challenges that need different applications. That’s why there’s a range of marine-grade aluminum grades, each with its strengths:

  • 5083 — This corrosion-fighting champion thrives in the harshest environments. Need something that stays strong even after welding? 5083 is your hero!
  • 5086 — 5086 excels in both conductivity and corrosion resistance. Unique processes can strengthen this robust alloy, making it ideal for demanding applications.
  • 5454 — This grade boasts superior formability and corrosion resistance, perfect for pressure vessels, welded structures, and offshore masts.
  • 5456 — When strength is paramount, 5456 takes the crown. This grade is ideal for structural aluminum applications like saltwater storage tanks and pressure vessels. Think of it as the muscle behind some of the most durable marine structures.
  • 6061 — 6061 offers excellent weldability and mechanical properties. It’s a popular choice for various marine fittings and hardware.

Remember, this is just a selection of the many marine-grade aluminum grades available. Each has its unique properties, making it crucial to choose the right one for your specific project.

Beyond the Blue: Applications on Land

Marine-grade aluminum is as impressive in other sectors as it is in the sea:

  • Architectural aluminum: Cladding for skyscrapers, building facades, and even decorative elements often utilizes marine-grade aluminum for its durability and low maintenance.
  • Aluminum alloy for automotive: From lightweight car parts to sturdy truck frames, the strength-to-weight ratio of marine-grade aluminum makes it a valuable player in the automotive industry.
  • Aluminum alloy for aerospace: In the fight against gravity, every ounce counts. This aluminum strength and weight efficiency make it a natural choice for some aircraft components.
  • Industrial applications: Harsh industrial environments demand a material that can withstand the punishment. Marine-grade aluminum approaches the challenge of finding use in storage tanks, aluminum pressurized vessels, and structural components.
  • Infrastructure: Bridges, railings, and transportation infrastructure often incorporate marine-grade aluminum to benefit from its longevity and minimal maintenance requirements.
  • Energy sector: It’s toughness can handle environmental wear and tear, makes it a valuable material for renewable energy systems like solar panels and wind turbines.

Need a specific shape for a unique project? Marine-grade aluminum offers the flexibility of being formed into custom extrusions alongside readily available standard shapes.

Finding Your Perfect Marine-Grade Aluminum Partner

Now that you’ve seen the wonders of marine-grade aluminum, it’s time to find the perfect partner for your project. Look for a trusted aluminum marine distributor with a proven track record.

A Trusted Partner for Aluminum Marine Distributions

Taber Extrusions is a leading aluminum supplier that can provide you with all your marine-grade aluminum needs. They offer a vast selection of high-quality 5xxx and 6xxx series alloys in standard and custom extrusions. They specialize in taking on extrusions that others might shy away from. With a full range of extrusion presses, from heavy-duty to high capacity, they offer the flexibility to handle even the most intricate designs.

Their team of experts is passionate about aluminum. It has the knowledge to help you choose the perfect material for your shipbuilding, marine application, or any other project that demands the best.

Don’t settle for just a supplier. Choose a distributor dedicated to your success, offering top-notch customer service every step of the way. Contact Taber Extrusions today!

The visual depicts a collection of four logos, each representing different certifications and standards. The first logo, in blue and yellow, signifies Nadcap accreditation. The second logo showcases a product’s American origin with a “Made in USA” badge featuring the flag. The third logo is a blue circle labeled “CERTIFIED AS 9100C,” indicating a quality or performance standard. The fourth logo, for ABS, displays an eagle above waves within a circular badge, denoting a type-approved product.

About Taber Extrusions

Taber Extrusions stands proudly as a premier American provider of aluminum extrusion services. With a firm commitment to excellence, Taber ensures that every product and service provided surpasses the highest standards, honoring the trust and esteem of their valued clientele. They are steadfast in their mission to contribute substantial value through quality offerings. Embrace the unparalleled service of Taber Extrusions, where your highest expectations are not just met, but exceeded — possibilities reach beyond the horizon.

Taber Extrusions understands the importance of quality and adherence to standards in the marine industry. Leading organizations like the American Bureau of Shipping (ABS) and Boeing approve Taber Extrusions for their commitment to quality and adherence to standards. They also hold certifications like ISO 9001:2015, ensuring consistent quality in everything they do.

For further information, explore Taber Extrusions or connect with their team at 1-888-984-3795.

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