6 02, 2025

Why Engineers Prefer Aluminum Extrusion

2025-02-17T15:19:14+00:00February 6th, 2025|

Two engineers wearing safety helmets and reflective vests pointing at a construction site, with the text “Why Engineers Prefer Aluminum Extrusion” and the Taber logo displayed.

Key Takeaways

  • Engineers prefer aluminum extrusion for precision and sustainability: Aluminum extrusion processes reduce waste, offer diverse material options, and deliver corrosion-resistant, durable solutions that align with global sustainability goals.
  • Taber Extrusions offers tailored expertise: With decades of experience, Taber delivers innovative, high-quality solutions for industries, ensuring reliability and precision in every application.
  • Sustainability and innovation set Taber apart: Taber’s environment-friendly practices, advanced manufacturing processes, and ability to handle complex designs make it a trusted partner for engineers seeking excellence in aluminum extrusion.

Why do engineers prefer aluminum extrusion? Its unmatched versatility, cost efficiency, and sustainability make it an indispensable material across industries. Aluminum extrusion has become a cornerstone in modern manufacturing and design, offering the flexibility and performance engineers need to develop innovative, reliable solutions for applications ranging from transportation to renewable energy.

The benefits of aluminum extrusion are vast, from its adaptability to its eco-friendly properties. Engineers prefer aluminum extrusion not only for its ability to meet stringent design requirements but also for its contributions to reducing environmental impact. This blog explores why engineers consistently choose aluminum extrusions, exploring key advantages, applications, and insights across multiple industries.

Reasons Why Engineers Prefer Aluminum Extrusion

Aluminum extrusion provides several compelling advantages, making it the preferred material for engineers:

  1. Design versatility and precision

Extruded aluminum can be shaped into complex profiles with tight tolerances, enabling engineers to design custom solutions tailored to specific needs. Whether it is lightweight frames for automotive applications or intricate components for aerospace, aluminum extrusion supports creativity without compromising structural integrity.

  1. Lightweight yet strong

Aluminum alloys offer an exceptional strength-to-weight ratio, a crucial benefit in industries like transportation, aerospace, and defense, where reducing weight improves efficiency and performance. Advanced high-strength steels (AHSS) may have their applications, but aluminum extrusions provide a comparable lightweight alternative with added design flexibility. The Aluminum Extruders Council highlights how this combination of strength and weight is an industry game-changer.

  1. Aluminum extrusion in sustainability

As industries shift toward greener practices, aluminum extrusion plays a pivotal role in sustainable manufacturing. Aluminum is 100% recyclable without losing its inherent properties, making it a sustainable choice for infrastructure, renewable energy, and automotive sectors. Engineers favor aluminum for its ability to align with long-term environmental goals, as outlined in the Aluminum Extruders Council’s guide on aluminum sustainability.

Aluminum Extrusion Applications Across Industries

The versatility of aluminum extrusions has secured their role in numerous industries, making it clear why engineers prefer aluminum extrusion. Let’s explore some of its key applications:

  1. Transportation

Automotive aluminum plays a pivotal role in reducing vehicle weight, improving fuel efficiency, and meeting strict emissions standards. From crash management systems to battery enclosures in electric vehicles, extruded aluminum components are becoming essential in modern transportation.

  1. Aerospace and defense

Lightweight aluminum alloys are critical in aerospace and defense applications, where every gram counts. Aluminum extrusion profiles contribute to robust yet lightweight aircraft, satellites, and military vehicle structures.

  1. Construction and architecture

In construction, aluminum extrusion provides durable and aesthetically pleasing solutions. Aluminum for infrastructure includes window frames, curtain walls, and structural supports that combine strength and corrosion resistance, ensuring long-term performance.

  1. Consumer goods and electronics

Manufacturers widely use extruded aluminum in consumer goods due to its sleek appearance, lightweight nature, and excellent thermal conductivity. It’s also a preferred material for components such as heat sinks and enclosures in the electronics industry.

  1. Renewable energy

In renewable energy, aluminum extrusion is essential for solar panel frames, wind turbine components, and energy-efficient building designs. Engineers appreciate aluminum’s durability and resistance to environmental factors in these demanding applications. Learn more about the role of aluminum in renewable energy here.

Why Engineers Choose Aluminum Extrusion

Engineers prefer aluminum extrusion for its ability to deliver precision, performance, and sustainability. Its advantages include:

  • Efficient manufacturing: Extrusion processes are cost-effective, allowing for reduced material waste and streamlined production.
  • Wide material options: Aluminum alloys offer diverse mechanical properties, ensuring engineers can select the right material for the job.
  • Durability: Aluminum extrusion profiles withstand harsh environments, offering corrosion resistance and longevity.
  • Sustainability standards: Using recycled aluminum reduces energy consumption and greenhouse gas emissions, supporting global sustainability goals.
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Your Trusted Aluminum Extrusion Partner

When it comes to meeting engineers’ unique needs, Taber Extrusions stands out as a leader in the industry. With decades of expertise, Taber offers comprehensive solutions tailored to the most demanding applications. Taber’s aluminum extrusion capabilities ensure precision, quality, and reliability from transportation to renewable energy.

Why Choose Taber?

  • Innovative solutions: Advanced manufacturing processes to meet complex design requirements
  • Commitment to sustainability: Adherence to eco-friendly practices and sustainability standards
  • Industry expertise: Proven track record serving diverse sectors, including aerospace, defense, and automotive

Engineers trust Taber Extrusions for their commitment to excellence and ability to deliver aluminum extrusion solutions that drive success. Request a quote today to discuss how their aluminum extrusion expertise can support your next project.

About Taber Extrusion

For over four decades, Taber Extrusions has been at the forefront of the aluminum extrusion industry, renowned for its innovative solutions and unwavering commitment to quality. Their extensive capabilities, including the production of complex and wide profiles, set them apart as a leader in the field. Serving diverse sectors such as aerospace, defense, automotive, and renewable energy, Taber consistently delivers precision-engineered products that meet the highest industry standards. Their dedication to sustainability and customer satisfaction underscores their role as a trusted partner in engineering excellence.

Discover how Taber Extrusions can elevate your projects by visiting their website today.

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6 01, 2025

Not Just a New Year’s Resolution: Aluminum Extrusion Sustainability

2025-01-29T13:47:12+00:00January 6th, 2025|

Solar panels amongst greenery and trees with a city scape background. Taber’s logo and white text “Not Just a New Year’s Resolution: Aluminum Extrusion Sustainability” overlays the image.

Is the concept of aluminum extrusion sustainability more than just a popular industry term? With the increasing emphasis on sustainability in global markets, the significance of aluminum extrusion in promoting sustainable practices has never been greater. This extends beyond just meeting environmental standards. It involves transforming how products are made, how resources are managed, and how industries adapt to the evolving demands for greener solutions. From automotive to renewable energy, construction, and more, aluminum extrusion offers a pathway to reducing carbon footprints and advancing sustainable development.

This blog explores how aluminum extrusion contributes to sustainability. Utilizing aluminum reduces material usage, enhances energy efficiency, and creates recyclable products. Additionally, we will discuss the impact of supply chain management, including insights from a case study on sustainable practices from Taber Extrusions’ sister company, National Material Company (NMC). These factors illustrate how a holistic approach to aluminum extrusion can lead to a more sustainable future.

Aluminum Extrusion: A Sustainable Material Solution

Aluminum extrusion offers unique advantages when it comes to sustainability. The process of shaping aluminum alloy into profiles allows for the development of lightweight yet strong components. This makes it ideal for industries aiming to reduce material usage without sacrificing performance. This material solution is especially beneficial in applications requiring high-strength and durable products, such as aluminum for infrastructure, automotive, and renewable energy sectors.

Industry-Wide Sustainability Initiatives

The aluminum extrusion industry, led by organizations such as the Aluminum Extruders Council (AEC), actively promotes sustainability initiatives. These include energy-efficient production practices, widespread use of recycled materials, and industry-wide sustainability reporting through the Environmental Product Declaration (EPD). By participating in these programs, companies ensure that sustainability efforts extend beyond individual manufacturers and set industry standards for sustainable development.

  • Automotive Applications: Lightweighting for Efficiency

In the automotive industry, aluminum extrusions have become indispensable for vehicle light-weighting initiatives to improve fuel efficiency and reduce emissions. Replacing traditional steel components with aluminum extrusion profiles significantly reduces weight and enhances overall vehicle performance. For instance, automotive aluminum is utilized in structural components like crash management systems, suspension parts, and battery housings for electric vehicles. This shift supports sustainability efforts and meets the stringent requirements of the advanced high-strength steel (AHSS) standards. Therefore, vehicles are ensured to maintain high safety and quality benchmarks.

  • Aluminum in Renewable Energy

The development of sustainable products in the renewable energy sector heavily depends on aluminum extrusion. Solar panel frames, wind turbine components, and electric vehicle charging stations are examples of extruded aluminum being used to provide strength, resistance to corrosion, and a lower environmental footprint. By integrating aluminum into these applications, energy consumption during manufacturing and installation is significantly reduced. The entire process is then more eco-friendly. Moreover, aluminum’s recyclability is critical in minimizing waste and supporting a circular economy.

A close-up view of the underside of a solar panel array revealing structural details and wiring.

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  • Expanding the Reach: Industries Served by Aluminum Extrusion

Beyond automotive and renewable energy, aluminum extrusions are crucial in aerospace, defense, and marine engineering industries. For example, aluminum’s lightweight and high-strength properties in aerospace applications contribute to improved fuel efficiency and load capacity. In the defense sector, extruded aluminum is used in protective structures and components for military vehicles to ensure high performance and durability. Also, the marine industry utilizes aluminum for shipbuilding, where its corrosion resistance enhances longevity in harsh environments.

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Recyclability and the Circular Economy

Aluminum is inherently sustainable due to its recyclability. Approximately 75% of all aluminum produced is still in use, showcasing its long-lasting value and efficiency. Recycling aluminum requires just 5% of the energy needed for primary production, which dramatically lowers the carbon footprint. This closed-loop approach ensures that the environmental benefits of aluminum extrusion are maximized across industries. Incorporating recycled content into the extrusion process further reduces the environmental impact and makes aluminum a key player in the global shift towards a circular economy.

Research published in environmental science journals has shown that recycling aluminum results in significantly lower energy consumption than other metals, such as steel or copper. One study suggests that the process of recycling aluminum consumes just 5% of the energy needed for initial manufacturing. Thereby, this backs up broader initiatives to decrease industrial greenhouse gas emissions and preserve natural resources.

The Role of Responsible Sourcing and Supply Chain Management

Aluminum extrusion in sustainability extends to responsible sourcing practices and efficient supply chain management. Companies that prioritize sourcing ethically produced aluminum contribute to the broader industry initiative of transparent and accountable supply chains. This approach aligns with AEC’s EPD, which establishes uniform sustainability metrics across the industry and enables companies to achieve higher sustainability standards.

Case Study: National Material Company (NMC) and Supply Chain Transparency

A critical aspect of achieving sustainable aluminum extrusion is optimizing the supply chain to reduce waste and emissions. As detailed in a case study involving NMC, the integration of transparent supply chain practices was essential for addressing a customer’s request for a comprehensive global steel and aluminum parts supply chain footprint. The complexity of this task required NMC to analyze both direct and indirect emissions, as well as logistical processes. The company employed systematic approaches following GHG Protocol standards to accurately calculate emissions intensity based on the volume of metals processed.

NMC’s experience highlights the importance of transparency in metal procurement, logistics, and processing to minimize embedded emissions. By collaborating with partners like Greenway Steel, NMC successfully demonstrates how thorough supply chain transparency can facilitate more efficient decarbonization efforts, ultimately paving the way for future sustainability targets in the metals industry.

Partner with Taber Extrusions for Your Aluminum Extrusion Sustainability

Taber Extrusions is a leader in the aluminum extrusion industry known for its commitment to sustainable manufacturing and product innovation. It serves industries including automotive, infrastructure, defense, and renewable energy with tailored aluminum extrusion solutions that adhere to the highest industry standards and focus on quality and environmental accountability. Offering vertically integrated services that encompass everything from billet casting to advanced machining, Taber’s facilities are equipped to handle the most demanding requirements.

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The company’s comprehensive approach to aluminum sustainability ensures that its processes meet and exceed regulatory standards. By continually seeking ways to enhance resource efficiency and reduce environmental impacts, Taber reinforces its position as a trusted partner for businesses looking to adopt more sustainable practices. Their dedication to sustainability extends to innovative design solutions and collaboration across industries to drive the next generation of green technology.

Contact Taber today to learn how their solutions can help achieve your company’s aluminum extrusion sustainability objectives.

About Aluminum Extrusion Sustainability Leader—Taber Extrusions

Since 1973, Taber Extrusions has been a leader in the aluminum extrusion industry, renowned for innovation, quality, and exceptional service. As the only company in North America with a rectangular container, Taber can produce super-wide shapes and complex multi-void hollows, setting it apart in the market.

Serving diverse industries such as aerospace, defense, infrastructure, and renewable energy, Taber combines technical expertise with a commitment to environmental responsibility. Headquartered in Russellville, Arkansas, with a regional sales office in Gulfport, Mississippi, Taber is dedicated to advancing aluminum extrusion sustainability and efficiency.

Taber offers customized solutions that adhere to the highest industry standards, emphasizing quality and environmental stewardship. Their vertically integrated services—from billet casting to advanced machining—ensure superior products for any project.

Partner with Taber Extrusions to create innovative and sustainable solutions for your next project.

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28 05, 2024

A Guide to Innovative Applications for Marine-Grade Aluminum

2024-07-15T22:24:32+00:00May 28th, 2024|

What’s the importance of marine-grade aluminum? Marine environments are notoriously unforgiving. From the corrosive bite of saltwater to the relentless assault of wind and waves, and the crushing depths, marine environments pose a constant threat to anything built to withstand them.

But fear not, intrepid sailor (or landlubber interested in the sea!), for this story’s hero is marine-grade aluminum. This isn’t your average aluminum foil. Specifically the 5000 series aluminum (5xxx) and 6000 series aluminum (6xxx) alloys are the metal world’s Aquaman. Let’s dive deep and explore the innovative ways this champion tackles the challenges of the sea.

What is Marine-Grade Aluminum, and Why Do You Need It?

Ever wonder why boats don’t rust away? The secret lies in marine-grade aluminum. Many types of aluminum exist, but some are born for serious battle — the battle against the relentless ocean. These warriors are known as marine-grade aluminum.

Imagine this: a metal solid yet lightweight, defying the harsh sun and salty bite of the sea. That’s the magic of marine-grade aluminum. By adding elements like magnesium and silicon, this special aluminum becomes a champion of corrosion resistance.

Don’t be fooled by the name, though. This type of aluminum isn’t just for boats. It’s the hero behind sturdy docks, dependable railings, and even those trusty ladders that take you closer to the water. While it excels in conquering the waves, there are places where even this champion needs a break. The immense pressure and constant immersion prove too much for aluminum deep underwater. Steel takes the reins for submarines designed to handle these extreme conditions.

So, the next time you see a boat braving the elements or a dock standing strong against the tide, remember the silent hero beneath — marine-grade aluminum!

Why Marine-Grade Aluminum?

The key to this metal’s success lies in its unique composition. The 5xxx series aluminum and 6xxx series aluminum alloys incorporate elements like magnesium and silicon, resulting in superior:

  • Corrosion resistance — Marine environments are a constant battle against rust. Marine-grade aluminum stands strong, minimizing the need for maintenance and repairs.
  • Strength — It packs a punch! This aluminum offers an excellent strength-to-weight ratio, making it ideal for load-bearing applications.
  • Weldability — Need a robust and seamless connection? Marine-grade aluminum welds beautifully, ensuring structural integrity.
  • Versatility — From custom extrusions to readily available shapes, this metal can adapt to various needs.

How Does This Aluminum Conquer the Waves?

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Marine-grade aluminum isn’t just about braving the elements; it’s about thriving in them. Here’s a closer look at how this champion metal conquers the waves in various marine applications:

  • Boat hulls and structures

Imagine a lightweight and robust boat slicing through the water quickly. This grade of aluminum makes this a reality. Its corrosion resistance, high strength-to-weight ratio, and ease of fabrication make it the perfect choice for building everything from small recreational boats and sleek yachts to massive commercial vessels.

  • Aluminum for shipbuilding components

Shipbuilders worldwide rely on this kind of aluminum parts to create high-performance vessels. Decks, superstructures, bulkheads, and fittings benefit from this metal’s unique properties. The result? Improved fuel efficiency, longevity, and overall performance.

  • Offshore platforms and oil rigs

Oil rigs and platforms demand a material that’s strong, lightweight, and resistant to corrosion. Marine-grade aluminum delivers on all fronts, ensuring longevity and high-performance solutions in these demanding conditions.

  • Marine equipment and accessories

This versatile metal is everywhere, from the handrails you grip for stability to the ladders leading you to different decks, gangways for boarding, and even the fittings and seating. This specific aluminum tackles any challenge thanks to its durability and corrosion resistance.

This is just a glimpse into the vast world of marine-grade aluminum applications. Its strength, lightness, and resistance to the sea’s harsh embrace make it a true champion, ensuring the smooth sailing of countless marine structures and equipment.

What Properties and Grades Make Marine-Grade Aluminum a Champion?

We’ve explored how marine-grade aluminum conquers the waves in various applications, but what makes it such a champion? Let’s explore the secret sauce – the properties and grades that give this metal its edge.

Superior corrosion resistance alloy: Saltwater is the ultimate foe for most metals which makes marine-grade aluminum perfect for this sector. The alloying process creates a formidable shield against corrosion by adding elements like magnesium and silicon. This makes it perfect for everything from boat hulls constantly battling the waves to offshore platforms enduring harsh weather conditions.

Strength meets lightness: Can you imagine a metal that conquers the crushing depths yet keeps boats dancing on the waves, all while saving fuel? That’s the beauty of this amazing aluminum. This high strength-to-weight ratio makes it ideal for building everything from sturdy oil rigs to sleek, high-performance yachts.

A spectrum of grades for specific needs: Not all marine environments are created equal. The open ocean poses different challenges that need different applications. That’s why there’s a range of marine-grade aluminum grades, each with its strengths:

  • 5083 — This corrosion-fighting champion thrives in the harshest environments. Need something that stays strong even after welding? 5083 is your hero!
  • 5086 — 5086 excels in both conductivity and corrosion resistance. Unique processes can strengthen this robust alloy, making it ideal for demanding applications.
  • 5454 — This grade boasts superior formability and corrosion resistance, perfect for pressure vessels, welded structures, and offshore masts.
  • 5456 — When strength is paramount, 5456 takes the crown. This grade is ideal for structural aluminum applications like saltwater storage tanks and pressure vessels. Think of it as the muscle behind some of the most durable marine structures.
  • 6061 — 6061 offers excellent weldability and mechanical properties. It’s a popular choice for various marine fittings and hardware.

Remember, this is just a selection of the many marine-grade aluminum grades available. Each has its unique properties, making it crucial to choose the right one for your specific project.

Beyond the Blue: Applications on Land

Marine-grade aluminum is as impressive in other sectors as it is in the sea:

  • Architectural aluminum: Cladding for skyscrapers, building facades, and even decorative elements often utilizes marine-grade aluminum for its durability and low maintenance.
  • Aluminum alloy for automotive: From lightweight car parts to sturdy truck frames, the strength-to-weight ratio of marine-grade aluminum makes it a valuable player in the automotive industry.
  • Aluminum alloy for aerospace: In the fight against gravity, every ounce counts. This aluminum strength and weight efficiency make it a natural choice for some aircraft components.
  • Industrial applications: Harsh industrial environments demand a material that can withstand the punishment. Marine-grade aluminum approaches the challenge of finding use in storage tanks, aluminum pressurized vessels, and structural components.
  • Infrastructure: Bridges, railings, and transportation infrastructure often incorporate marine-grade aluminum to benefit from its longevity and minimal maintenance requirements.
  • Energy sector: It’s toughness can handle environmental wear and tear, makes it a valuable material for renewable energy systems like solar panels and wind turbines.

Need a specific shape for a unique project? Marine-grade aluminum offers the flexibility of being formed into custom extrusions alongside readily available standard shapes.

Finding Your Perfect Marine-Grade Aluminum Partner

Now that you’ve seen the wonders of marine-grade aluminum, it’s time to find the perfect partner for your project. Look for a trusted aluminum marine distributor with a proven track record.

A Trusted Partner for Aluminum Marine Distributions

Taber Extrusions is a leading aluminum supplier that can provide you with all your marine-grade aluminum needs. They offer a vast selection of high-quality 5xxx and 6xxx series alloys in standard and custom extrusions. They specialize in taking on extrusions that others might shy away from. With a full range of extrusion presses, from heavy-duty to high capacity, they offer the flexibility to handle even the most intricate designs.

Their team of experts is passionate about aluminum. It has the knowledge to help you choose the perfect material for your shipbuilding, marine application, or any other project that demands the best.

Don’t settle for just a supplier. Choose a distributor dedicated to your success, offering top-notch customer service every step of the way. Contact Taber Extrusions today!

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About Taber Extrusions

Taber Extrusions stands proudly as a premier American provider of aluminum extrusion services. With a firm commitment to excellence, Taber ensures that every product and service provided surpasses the highest standards, honoring the trust and esteem of their valued clientele. They are steadfast in their mission to contribute substantial value through quality offerings. Embrace the unparalleled service of Taber Extrusions, where your highest expectations are not just met, but exceeded — possibilities reach beyond the horizon.

Taber Extrusions understands the importance of quality and adherence to standards in the marine industry. Leading organizations like the American Bureau of Shipping (ABS) and Boeing approve Taber Extrusions for their commitment to quality and adherence to standards. They also hold certifications like ISO 9001:2015, ensuring consistent quality in everything they do.

For further information, explore Taber Extrusions or connect with their team at 1-888-984-3795.

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