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19 04, 2016

Aluminum Extrusion Oddities: What’s The Weirdest Custom Aluminum Shape Ever Extruded?

2017-01-26T23:37:28+00:00April 19th, 2016|

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Snapshot taken from one of Taber’s company board rooms at their Russellville, Arkansas plant.

After searching the aluminum extrusion world near and far, tall and wide, flat and hollow, rectangular and round… well, we looked all over the place. Allow us to toot our own horn in saying that it seems Taber Extrusions has at least one corner on the market of speciality custom shape aluminum extrusions – or in other words, some of the weirdest shapes ever extruded.

 

Besides having the only rectangular container in North America, Taber is uniquely positioned to extrude super wide shapes – wider than is capable with traditional round containers. This exclusive rectangular container allows Taber to supply our customers with some of the widest, most complex multi-void hollows in the industry. But what about the really weird stuff? Things people use “for fun?” Is Taber Extrusions able to create anything our imagination creates? Absolutely. There’s a reason Taber claims the title of “ Broadest Capabilities in the Aluminum Extrusion Industry.”

We found some other interesting non-standard aluminum shapes for you to enjoy; like a limited edition chess set created by the Columbia Aluminum Extrusion Group. This extruded aluminum chess set was created for promotional purposes in the mid-1990s.image003-1

 

image005Extruded Aluminum bicycle, anyone? “Mind Bikes” get mailed straight to their customers in a box. As you can see from the image below, these “one-piece” bikes can grow along with the kid! They fit both children and adults, since the entire body can be taken apart and reassembled using only bolts, since the aluminum extrusion frame only has joint structures. The inventors from Osaka, Japan say it’s a perfect eco-product reducing environmental burden. No argument there… the whole family can use the same bike (as long as everyone doesn’t have to be at the same place at the same time. Then we’d have to start inquiring to Taber about tandems.)

29 03, 2016

Global Aluminum Extrusion Market Predicted to Surpass 24 Million Tons by 2019

2017-01-26T23:37:28+00:00March 29th, 2016|

technavioA new research study by leading global tech research and advisory company Technavio has projected the global aluminum extrusion market to to surpass 22 million metric tons (that’s well over 24 million tons for us Americans) by the year 2019.

You read that right: Over 24 million tons of extrusion in three years.

This extrusion demand, according to Technavio’s lead metals analyst, stems primarily from the building and construction industry where a demand for materials that help them achieve “green status” is at an all-time high.

This is no surprise to Taber, who provides aluminum extrusions for a wide array of architectural and construction extrusion needs. Taber has also noticed a trend of higher extrusion demand in the marine and automotive industries, where engineers turn to aluminum extrusions for stronger, lighter, and more durable extrusions which support eco-friendlier and cost-effective manufacturing.

Technavio’s report, Global Aluminum Extrusion Market 2015-2019, is broken down into three aluminum extrusion categories, including mill-finished aluminum extrusion, anodized aluminum extrusion, and powder-coated or painted aluminum extrusion. All three categories are expected to grow at a CAGR rate of at least 6-7% which is promising news for Taber Extrusions, who has plenty of experience working with suppliers in all three types of extrusions including anodizing, painting, and other finishing services.

As the global market continues to shift to more sustainable building materials, it appears that aluminum extrusion will continue to gain speed as a major player in the building industry. We’re rolling up our sleeves, and look forward to a promising future for aluminum extrusion.

15 03, 2016

Aluminum Man: Move Over Tony Stark

2017-01-26T23:37:28+00:00March 15th, 2016|

aluminum alloy diving suitMove over Iron Man, the Aluminum Man is here and he’s soaring to all new depths.

Okay, so maybe it’s not called “Aluminum Man”. But we aluminum enthusiasts can dream, right?

The Exosuit, as it is formally known, is the latest and greatest invention from famous Canadian entrepreneur, deep-ocean explorer, scientist, inventor of the Newtsuit, and founder of Nuytco Research Ltd. – Phil Nuytten. CNN recently did a piece on this awesome aluminum apparatus, complete with a video capturing the suit in action.

So, why are we gunning for this aluminum alloy suit to be Marvel’s latest blockbuster?

“The suit has thrusters like the superhero character. But instead of soaring through the air, sea divers use these thrusters to ‘fly’ through the water.”

So. Cool.

“Think about what it must be like to work in a 530-pound aluminum-alloy suit 1,000 feet under water.” All we can think is, incredible.

 


 

Exosuit3-descendHere’s some more amazing facts about Aluminum Man:

ADS ( Atmospheric Diving System) ‘Exosuit’ Specifications

General:
-1000 Foot depth rated
-A536 Aluminum Alloy
-Weight 500-600 LBS depending on config

Life support:
-2 Redundant oxygen systems, total capacity 50 hours
-50 hour Carbon Dioxide scrubber
-Back up battery with automatic change over on power failure
-Lung powered scrubber back-up

Propulsion:
-4 x 1.6 HP thrusters (expandable to 8)
-Direct drive, magnetically coupled thrusters
-Quiet operation – Responsive (quick windup)

*Select content courtesy of Nuytco Research Ltd

3 03, 2016

Extruded Aluminum Alloys: Improving Shipbuilding and Repair Efficiency

2017-01-26T23:37:28+00:00March 3rd, 2016|

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Allan Bennett, VP of Sales and Marketing, and Jay Sodera, VP of Technical Services presented their subject, Extruded Aluminum Alloys: Improving Shipbuilding and Repair Efficiency at ShipTech 2016 yesterday.

The presentation covered key areas of focus and recent innovations in shipbuilding technology. New breakthroughs in aluminum alloy composition, along with machining and fabrication techniques are helping pave the way to lighter, faster, more durable marine vessels.

“Taber hopes to shape a stronger – and more economically sustainable – future for the marine industry.”

Taber Extrusions has been a leading supplier of marine aluminum applications for many years, and brought their wealth of shipbuilding knowledge to this year’s conference for shipbuilders, naval directors, and maritime scholars. By working together with those in attendance, Taber hopes to shape a stronger – and more economically sustainable – future for the marine industry.

 

1 03, 2016

Taber Extrusions presents at ShipTech 2016

2017-01-26T23:37:28+00:00March 1st, 2016|

IMG_20160301_122031893It’s anchor’s away here at ShipTech 2016! Taber is here in Charleston, SC presenting our selected abstract on Aluminum Magnesium Alloy AMX602: Potential Naval Armor Applications as well as presenting our subject Extruded Aluminum Alloys: Improving Shipbuilding and Repair Efficiency.

We are so excited to be a part of this elite group of industry experts, naval personnel, and academic professionals discussing how to translate advanced technological manufacturing to achieve affordable fleets. We are here today and tomorrow. (March 1,2)

We hope to leave ShipTech 2016 empowered to achieve the conference’s goal: “reduce total ownership cost of naval ships while enhancing the competitiveness of the domestic shipbuilding industry.”

 

2 02, 2016

Come Check Us Out at World of Concrete

2017-01-26T23:37:28+00:00February 2nd, 2016|

Taber Extrusions will be at the World of Concrete trade show Tuesday through Friday, February 2-5.

Taber Extrusions will be at the World of Concrete trade show Tuesday through Friday, February 2-5. 

booth-photosTaber Extrusions is at the World of Concrete show in Las Vegas this week, February 2-5, 2016.

Come swing by the Taber booth, #C6804, to see how we’re shaping a stronger future with complex aluminum extrusions for virtually any application – including concrete. See map for exact location.

While you’re here, you can take a look at (and even hold!) some of our most unique aluminum shapes, grab a pamphlet, learn about our aluminum alloy casting, quiz our experts on their aluminum extrusion knowledge, find our more about our aluminum fabrication services, learn about aluminum machining, meet our company president, take a selfie with our gorgeous booth, steal a pen, …you get the idea.

Thank you, thank you – we’ll be here all week!

 

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Taber Extrusions Booth #C6804

 

 

 

 

 

25 01, 2016

The Innovation of Naval Fabrication: Taber Sets Sail for ShipTech 2016

2017-01-26T23:37:28+00:00January 25th, 2016|

Russellville, AR – Taber Extrusions is proud to announce their selection as a participant in the upcoming ShipTech 2016 Conference. ShipTech is a two-day event intended as a forum for the domestic shipbuilding industry, its supplier base, the U.S. Navy Program Offices and the U.S. Navy-sponsored shipbuilding research programs to exchange information on shipbuilding technical developments.

Screen Shot 2016-01-22 at 3.06.03 PMTaber Extrusions will be presenting Extruded Aluminum Alloys: Improving Shipbuilding and Repair Efficiency to the select group of ShipTech attendees as a part of the Materials Technologies/Additive Manufacturing Session during the conference. ShipTech is also featuring Taber’s abstract, Aluminum Magnesium Alloy AMX602: Potential Naval Armor Applications.

The abstract discusses a new aluminum magnesium alloy that could potentially be used in the fabrication building of naval Navy ships and related operationsmanufracturing. The alloy, AMX602, is a magnesium and aluminum alloy which “exhibits microstructure, mechanical, corrosion resistance, and ballistic characteristics that exceed current aluminum armor standards.”

This is good news for the U.S. Navy, who which currently faces new challenges in shipbuilding including making ships lighter, faster, stronger, more lethal, and of course seaworthy. AMX602 performed well during testing, and performed favorably compared to current aluminum alloys used in the naval market defense industry.

“The promising attributes of this material warrant further research into its armor capability and study into manufacturing technology to support mass production,” states the abstract. The future looks promising for this new aluminum alloy, which may be setting sail for mass production and fabrication in the not-so-distant future.

23 12, 2015

Commercialized Christmas, Charlie Brown, and the Aluminum Tree

2017-01-26T23:37:28+00:00December 23rd, 2015|

aluminum extrusion christmas

A Charlie Brown Christmas debuted 50 years ago this year.

It seems like just yesterday Charlie Brown and his warm-hearted motley crew melted our hearts for the first time with the 1965 premiere of A Charlie Brown Christmas. The classic holiday special turned 50 this year, but the lessons it taught us are as fresh in our minds each year as the first time we saw them. Never, perhaps, has a holiday special illustrated so poignantly “what Christmas is all about.”

Commercial aluminum trees were all the rage in the sixties.

Commercial aluminum trees were all the rage in the sixties.

The most evident antagonist to the true spirit of Christmas in the episode, among others such as an awry Christmas production and an empty mailbox, is the presence of the aluminum Christmas tree – a popular staple in American homes during the time. The immense fabrication of the aluminum tree was a symbol of the over-commercialization of the Christmas season; a motif as hollow as the sound it produced whence knocked upon by Charlie Brown. By opting for a sparse little sapling over a “big, shiny aluminum tree” Charlie Brown reminds us that yuletide cheer is not found in the sparkle of commercialism, but the humble authenticity found in the love between friends and family, symbolized by the small but mighty sapling.

While aluminum extrusion, aluminum alloys, and aluminum as a whole is our business, we must admit that we’re happy to see the scratchy, shiny, fabricated fad of the aluminum tree phased out of the holiday season.

From our family here at Taber Extrusions to yours, we wish you warmth and joy this holiday season, and we encourage you to embrace the true spirit of Christmas this year by enjoying it with the best gift of all – your loved ones. Happy holidays!

8 12, 2015

Know Your Aluminum Alloy: Fast Facts Infographic

2017-01-26T23:37:28+00:00December 8th, 2015|

 

aluminum alloy infographic

What are the different types of aluminum alloys? How are they different? Which aluminum alloy is strongest? Least corrosive? What are aluminum alloys used in, and why? Which alloys are the most popular?

What’s the difference between aluminum and an aluminum alloy?

Not to fear, Taber Extrusions is here with all the fast facts you need to know about aluminum alloys! Why? Because choosing the right aluminum alloy is the first step to delivering the best aluminum extrusion for any application. At Taber, we offer the full range of aluminum alloys to meet your extrusion needs, including the 1000 series, 2000 series, 5000 series, 6000 series, and 7000 series. We also offer custom aluminum alloy chemistries for unique project needs.

Taber has extensive experience working with different aluminum alloys to ensure quality and performance. Ongoing research and development keep Taber on the cutting edge of innovation – from aluminum marine applications to new alloy combinations and chemistries. Taber also continues to broaden their aluminum services with increased focus on aluminum machining. New machines and renovations are launching Taber’s aluminum fabrication sector forward in 2016. That means even more unique aluminum shapes and an overall increase in extrusion possibilities.

So whether you’re engineering a commercial aircraft, researching for your science fair project, or impressing your pals at your next dinner party, refer to our Know Your Alloy Infographic whenever you need to brush up on your aluminum alloy facts.

11 11, 2015

Ant Hill Art: Aluminum Casting Goes Viral

2017-01-26T23:37:28+00:00November 11th, 2015|

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Ant hill art – aluminum sculpture of an underground ant colony.

Strong. Intricate. Durable. Sound familiar? No, we’re not talking about Taber Extrusions’ aluminum shapes. We’re talking about ant hills.

The creator of anthillart.com and his website gallery became extremely popular when a video of the artist casting an ant hill sculpture out of a molten aluminum alloys went viral in 2014. And we must admit, from one aluminum casting manufacturer to another, these arthropod aluminum extrusions are pretty impressive.

In the video, the artist pours molten aluminum alloy into the fire ant colony, where the aluminum casts within every nook and cranny of the complex underground colony, creating a perfect aluminum replica of the infamous insect’s habitat. After the aluminum cools, the artist digs up the aluminum anthill, hoses it off, and voila! A biological, aluminum extrusion, scientific work of art.

Photos courtesy of anthillart.com

Photos courtesy of anthillart.com

The aluminum sculptures became an overnight hit, and the internet is now buzzing not only with EBay listings of the famous aluminum shapes and countless photos, but a surprising amount of how-to articles and Do-It-Yourself video tutorials.

Left: Heavily protected workers pour molten aluminum alloys at the Taber Gulfport aluminum cast house facility.
Right: A “Bitty-Q” miniature grill made out of an aluminum can. Perfect for hot dogs and DIY Saturdays.

As an extrusion company that spends a good deal of time around aluminum alloys, pouring pounds of fiery aluminum lava on the front lawn seems a little too intense for our next weekend craft project, not to mention dangerous. (You could light your lawn on fire like this guy did.) We love a good aluminum casting project, but a DIY molten aluminum ant hill casting seems to be a little more extensive than, say, a DIY aluminum can miniature hot dog grill.

But hey, if you readily have access to a heavy-duty furnace burning at 1,220 degrees, 15 pounds of aluminum alloy scrap, and a portable crucible with fireproof tongs – knock yourself out. (And those pesky fire ants, too.)

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