3 11, 2021

The Evolution of The Aluminum Alloy

2022-02-03T22:03:03+00:00November 3rd, 2021|

A large, futuristic, triangular aluminum roof supported by three tall pillars cuts into a cloudy sky, while the light of a bright sun peeks out from one of the edges.

The story of human dominance over nature really begins at metalworking with bronze. Bronze represents humanity’s first steps in substantively transforming the essence of the object around them, rather than just manipulating the physical shape of naturally occurring materials.

The sharp head of a stone spear made sometime in the Stone Age.

Since the introduction of bronze more than 10,000 years ago, metallurgy has continued to evolve. Most of the “giant leaps” in metalworking occurred thousands of years ago, but the technological age has brought about unprecedented advances of its own. Many of the advances piggybacked on the slow progression of past eras, as is the case with steel. However, aluminum stands out for its rise as a brand new, never seen before metal that arrived to chart the course for a new era of human progress.

This “metal, that looked like silver, but was too light to be silver” appears in the Roman history books of Pliny the Elder. He tells of how the Roman emperor saw the beauty and versatility of the metal, and, afraid of what its discovery could do to the price of silver, ordered the beheading of the only chemist capable of producing aluminum. The chemist, who claimed only he and the gods knew the secret of making aluminum, took the secret to his grave. From then, the gods were slow in trusting the secret to humans again. In fact, it wasn’t until 1825 that chemist Hans-Christian Orsted produced the first pure aluminum. This Danish scientist got to keep his head and the honor of introducing the world to a game-changing element.

In a period picture depicting the Middle Ages, a metal goblet is passed between two people, only their arms and part of one of their torsos can be seen.

With aluminum in hand, a whole new world opened to engineers and manufacturers. A lightweight, durable, corrosive-resistant, conductive, tasteless, and versatile metal immediately transformed the possibilities for industries, from aerospace and transportation to food and beverage. Soon aluminum, which at first was considered a royal, luxury metal, would find its way into everyone’s home through consumer products such as cars and appliances.

A photograph of the top of a cluster of red, aluminum canned drinks, with condensation droplets forming all over the cans.

Fueled by these past successes, aluminum continues to be a forward-looking material. Innovation characterizes this industry, focused on pushing the boundaries of the youngest member of the great metal family. Today’s research and development in the aluminum industry focuses on testing and understanding aluminum alloys.

To make these alloys, aluminum is melted and then mixed with other elements such as zinc, magnesium, and copper, among many others. Each alloy has a different set of characteristics, and consequently a different set of uses. In order to streamline the transition of these elements from research to application, aluminum alloys are assigned a four-digit number, where the first number indicates the main element that is alloyed with the aluminum. Some alloys, such as the ones found in the 3xxx series (Manganese), are great as cooking utensils, while other alloys, such as the 7xxx (Zinc) series, are perfect for aircraft. This classification of aluminum alloys gives end-users a guide by which they can pinpoint the aluminum alloy to fit their needs.

A photograph of the underbelly of a large commercial airplane where the engines, wings, and fuselage are visible and far above, another plane flies high in the air, leaving behind white contrails.

Specialized aluminum alloys can be found in our power lines, skyscrapers, appliances, automobiles, aircraft, and consumer products, from soda cans to refrigerators. Perhaps the only thing greater than aluminum’s achievements are the promises for tomorrow. From increased electrical conduction, to stronger, more lightweight aluminum, many of the world’s industries count on aluminum alloys to make their own progress possible. In this way, aluminum alloys are a keystone for the world’s continued technological progression.

At Taber Extrusions, our job is to keep up with every twist and turn in the exciting world of aluminum, so that we can deliver the perfect aluminum alloy for the job. Our intricate, precision extrusions  embody our attention to detail and understanding of the nuanced world of aluminum. Taber uses a wide scope of aluminum alloys to deliver quality aluminum extrusions according to customer specifications. That means, every product is tailor made, in substance and in shape.

Many ages have gone by since the first humans began shaping the natural world to their liking. Many, too, have gone by since we began using the power of chemistry to create the perfect materials. At Taber, we take our place within these traditions of progress and innovation, and are proud to work with aluminum, the metal of the future. Come take advantage of our aluminum extrusion expertise and best practices in the sector to meet your needs today!

ABOUT TABER EXTRUSIONS

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS in 1995 which houses a new state-of-the-art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has been expanded multiple times.

Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions is a vertically-integrated supplier of friction stir welding panels and assemblies in North America not previously seen – offering extruded aluminum components, value-added machining services, and raw materials.

Follow Taber Extrusions 

LINKEDIN: https://www.linkedin.com/company/8843183/

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TWITTER: https://twitter.com/taberextrusions

Are you interested in joining the Taber Team? Send your resume to: careers@taberextrusions.com

Become a customer today! Visit us or request a quote: https://taberextrusions.com/contact-us/ or call us at (888) 985-5319.

11 03, 2020

Taber Aluminum Alloys: Straight to You!

2020-05-12T17:58:44+00:00March 11th, 2020|

Aluminum billets being casted at Taber Extrusions’ upgraded aluminum casthouse in Gulfport, Mississippi.

Here at Taber, we’ve listened to market demands by updating our Gulfport, MS. casthouse, and we are now proud to offer top quality aluminum alloys made in the U.S.A. delivered to you within a short lead time.

From Aluminum Alloy to End Use

Aluminum billets (also referred to as “logs” or “ingots”) are not of practical use until they have been formed into more functional shapes and sizes. While they have already been put in the furnace, they still require a series of shaping and molding procedures such as hot and cold working, milling, and cutting.

Aluminum billets are considered fresh and raw, and they must undergo a series of manufacturing processes before they can be used for various purposes. Billets are made by means of freezing molten liquid and are later exposed to extremely low temperatures in order to allow the metal to take shape and solidify in chemical structure. The temperature manipulates the metal’s physical properties and tones its strength and durability. The subsequent processes provide the metal’s curved mold design, so it can fit inside the allotted spaces provided by other machines, which complete finishing procedures.

Taber cast house favoring a freshly casted stack of 16 billets.

 

Proper casting is important, as it determines the quality of the product upon going through the final processing stages. These stages influence the billet’s strength and flexibility. The billets undergo a number of tests before they are sold.

Taber’s “Alloys Made in The U.S.A. For Immediate Sale” Chemical Composition Chart

A chemical compound chart for the 6061, 6063, 6005, 6005A, and 6082 alloys.

 

If you are looking for top quality aluminum alloys made in the U.S.A. delivered to you within a short lead time, look no further than Taber Extrusions.

Taber is proud to announce their “Aluminum Alloys Made in The U.S.A. For Immediate Sale” initiative – featuring short lead times and less than truckload quantities.

General specifications include aluminum alloys 6061 and 6063.* Diameters offered include 7”, 9”, 11” and 16” (actual diameter 15 5/8”) and log lengths of 191” (+.125” -0). Specific chemical composition for alloys can be viewed on Taber’s website. Freight Terms: Freight on Board – Gulfport, Mississippi.

Anticipating a successful aluminum alloy sale, Taber recommends that customers call for availability. “When our casthouse was upgraded in 2017, we were thrilled to be able to offer extrusion logs to our fellow extruders. Now, in 2020 we are excited to add stock and speed to the equation.” says Jason Weber – VP Sales and Marketing at Taber. The Gulfport Casthouse is uniquely situated with port access as well as easy access to industrial scrap. These input factors

coupled with the recently refurbished casting equipment with the LARS® in-line degassing and purification system supplies chemistries and consistencies which rival those of larger producers.

About Taber Extrusions

Taber Extrusions is a full-service partner with an unwavering commitment to consistently meeting and exceeding customer expectations by providing both products and services of the highest quality. This commitment is at the core of Taber’s value-added philosophy.

Unique, customized capabilities are key. Taber’s specialty is the manufacturing of complex and intricate extrusions which competitors consider difficult or even impossible. Taber’s full range of extrusion presses give them unmatched flexibility and profile capabilities. Their value-added philosophy, along with their impressive portfolio of custom capabilities and top-tier customer service is why Taber Extrusions has been a leader in the extrusion industry for over four decades.

Become a customer today! Visit us at https://taberextrusions.com/. You can also contact us/request a quote on our website, or call us at (888) 985-5319.

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