Taber Extrusions News Archives - Page 2 of 40

25 02, 2026

Taber Extrusions Media Coverage: Featured by the Chamber of Commerce

maria2026-02-25T17:31:14+00:00February 25th, 2026|

Taber Extrusions is proud to be recognized for its contributions to the industry and community. President Chuck Stout was recently featured by the Russellville Area Chamber of Commerce, highlighting our commitment to quality, innovation, and local business leadership. Below is the Chamber’s feature post highlighting this coverage.

Taber Extrusions featured by Russellville Chamber of Commerce Facebook post

Featured by the Russellville Area Chamber of Commerce

Taber Extrusions is proud to share a recent interview featuring our President, Chuck Stout, conducted by the Russellville Area Chamber of Commerce. In this conversation, Chuck discusses Taber’s continued investment in Russellville, Arkansas. In addition, he mentions the company’s focus on large aluminum extrusions, and the strategic decision to expand operations with the addition of a 10,000-ton, 16-inch extrusion press.

During the interview, Chuck highlights how Taber identified a growing demand for large, complex profiles and recognized an opportunity to strengthen domestic supply. After evaluating multiple locations for expansion, the company ultimately chose to remain in Russellville due to its pro-business environment. Furthermore, Russellville also has strong community support, and access to a reliable and upskill-ready workforce.

He also emphasizes the collaborative support Taber has received from local and state leadership, educational institutions, and community partners. From workforce development to infrastructure coordination, the Russellville community has consistently demonstrated a shared commitment to industrial growth and high-quality job creation.

Beyond business considerations, Chuck reflects on the personal impact of living and working in Russellville. Having lived in many places throughout his military and professional career, he notes that the community’s welcoming culture, especially its acceptance and support for families, including those with special needs, has made a lasting impression.

As Taber Extrusions continues to expand its capabilities and serve industries requiring large-scale, high-performance aluminum extrusions, Russellville remains a critical part of that growth story.

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17 02, 2026

When Medical Meets Military Needs, Microextrusions Matter

jane2026-02-24T22:57:54+00:00February 17th, 2026|

Promotional graphic featuring metal microextrusions as a textured backdrop, overlaid with icons representing medical and military sectors.

Key Takeaways:

Miniaturization and mobility demand uncompromising performance. Medical and defense applications require ultra-precise, lightweight components that can withstand extreme conditions without sacrificing reliability.
Microextrusions solve the strength-to-size challenge. Precision profiles made from defense-grade aluminum and high-strength alloys deliver the rigidity, durability, and tight tolerances needed in mission-critical environments.
Taber delivers compliant, high precision microextrusion solutions. With decades of experience and full vertical integration, Taber supports both sectors with traceable materials, strict tolerances, and MIL-SPEC and medical-grade compliance.

Microextrusions sit at the intersection of medical and military innovation, as the demands of battlefield medicine are often used to define the design parameters of advanced medical devices. Consequently, precision tubing and complex profiles are required to meet strict weight-reduction goals and micron-level tolerances. In both operating rooms and forward aid stations, reliability is treated as the primary specification. As a result, defense-grade materials and military aluminum are used to ensure structural integrity and consistent performance. This article, therefore, examines how precision extrusions and high-strength alloys support applications ranging from field surgery kits to ruggedized sensors in harsh operating environments.

Bridging Medical and Military Requirements

Microextrusions are used to meet simultaneous demands for dimensional reduction and structural rigidity as strict tolerances are enforced in both medical and military environments. In addition to facilitating miniaturization, components must be engineered to withstand thermal cycling, vibration, and corrosive exposure. As mobility becomes increasingly critical in modern field operations, lighter and more compact configurations are required without a loss in durability.

Moreover, Department of Defense directives prioritize lightweight, high-performance materials to reduce personnel burden and increase system reliability. For this reason, military aluminum is selected for its superior strength-to-weight ratio, and precision extrusions are widely adopted in weapon systems, portable medical kits, and sensor housings.

Within medical manufacturing, microextrusions are utilized as essential structural elements in endoscopic instruments and heat-exchange systems. While polymers are typically used for flexible internal tubing, aluminum microextrusions are implemented to provide rigid, lightweight frameworks for handheld surgical tools. Notably, research published by the National Institutes of Health indicates growing demand for smaller interventional tools, which in turn requires processes capable of producing thin walls without compromising tensile strength.

Finally, defense-grade materials once limited to combat applications are increasingly incorporated into civilian healthcare systems. Ruggedized sensor housings are being adapted for emergency response equipment, enabled by microextrusion processes that support tighter radii and consistent tolerances at scale, thereby matching the durability expected of military hardware.

Microextrusions in Battlefield Medicine and Field Surgery

Battlefield medicine is governed by mobility, as medical kits are required to remain compact, transportable, and resilient under significant logistical strain. In alignment with Department of Defense priorities, portability and modular construction are emphasized for dispersed operations; therefore, microextrusions are relied upon to meet these specifications.

Through microextrusion processes, precision tubing and profiles are produced to maintain the structural integrity of fluid pumps, medication manifolds, and compact sterilization units. Simultaneously, aluminum micro-profiles are used to frame diagnostic enclosures and reinforce handheld medical tools without increasing payload. Beyond this, these profiles are incorporated into field robotics, UAV-mounted sensors, and point-of-care diagnostic units, allowing effective triage in austere environments.

In evacuation equipment design, microextruded components are applied to enhance portability and deployment speed. By means of thinner structural elements with higher stiffness-to-weight ratios, litter frames, diagnostic docks, and stabilization tools are made lighter and faster to deploy.

According to battlefield trauma studies, dependable fluid management systems are critical to survivability in forward care stations. Microextruded aluminum components are implemented to reduce system footprints while maintaining durability. As techniques in field surgery continue to advance, greater demand is placed on ultra-thin, rigid structural tubing for portable medical equipment.

Cross-Sector Innovation: Reciprocal Engineering Advances

Technology transfer moves in both directions between the medical and defense sectors. First, strict tolerance requirements in medical device manufacturing push defense suppliers to refine their extrusion capabilities. Conversely, the ruggedness demanded by military hardware directly shapes the design standards of hospital-grade equipment. As a result, performance expectations continue to rise across both industries.

Prominent examples of this cross-sector application can be seen in:

Ruggedized sensors originally developed for battlefield diagnostics now used in high-volume civilian emergency rooms
Field surgery kits built with military aluminum alloys first specified for aerospace applications to reduce weight
Defense R&D programs adopting medical micro-tubing flow-control standards for precision fluid delivery systems
Portable imaging devices designed around extruded framing architectures modeled after field sensor housings

Federal initiatives further accelerate this integration by strengthening materials supply chains and advancing lightweight structural systems in defense manufacturing. In turn, the medical sector benefits from improved access to reliable, traceable, high-precision defense-grade materials.

At the same time, sustainability mandates continue to align both industries. Enhanced extrusion efficiency reduces scrap, lowers energy use, and decreases long-term costs. Ultimately, medical OEMs minimize material waste while defense programs gain logistical efficiency and extended equipment lifecycles.

Why Taber Extrusions Supports Both Sectors

Taber Extrusions has decades of manufacturing experience, delivering ultra-precise aluminum extrusions and micro-aluminum extrusions for high-stakes applications. This dual experience supports engineers who require strict geometric tolerances, supply chain stability, and absolute material traceability.

For programs requiring microextrusion technology that can withstand extreme operational stress, Taber offers full vertical integration. In fact, the engineering team actively navigates the complex compliance landscapes of regulated medical environments and military specifications (MIL-SPEC), ensuring they incorporate these standards into their process.

Taber defines reliability as a quantifiable manufacturing metric. For detailed specifications regarding extrusion sizes, alloy options, and fabrication tolerances, review their full capability guide or contact an engineer today to discuss program requirements.

Ready to reduce size without sacrificing strength? Request a custom microextrusion quote below to get started with Taber!

17 01, 2026

Micropress Technology: Revolutionizing Aluminum Extrusions

jane2026-01-26T23:39:15+00:00January 17th, 2026|

Key Takeaways:

The hidden challenge in modern manufacturing, from medical devices to aerospace electronics, depend on aluminum components so small and precise that traditional presses can’t produce them, quietly limiting innovation.
The technology redefining what’s possible is unlocking design freedom at microscopic scales, delivering tolerances, efficiency gains, and sustainability benefits.
The precision advantage behind the industry’s next breakthroughs, micro-scale extrusion processes, advanced tooling, and vertically aligned production models, allows manufacturers to achieve consistent, ultra-detailed profiles.

Micropress for aluminum extrusion is transforming the manufacturing of ultra-precision aluminum profiles and intricate parts, a technology often overlooked in favor of larger presses. By enabling miniature extrusion production runs, micropresses push the boundaries of design and precision for sectors such as medical, aerospace, and high-performance electronics. This technology enhances accuracy, reduces waste, and allows greater design flexibility. Additionally, its integration within a vertically aligned manufacturing model demonstrates how complex industry demands can be met efficiently, shaping the future of precision aluminum extrusion.

Precision in the Smallest Details: Why Micropress Technology Matters

In aluminum extrusion, it is recognized that size does not always determine strength. Small press extrusion technology is often used to achieve what the largest presses cannot: dimensional accuracy and surface perfection on a micro scale. Profiles with wall thicknesses as thin as 0.020 inches and tolerances as tight as ±0.001 inches can be produced through the microextrusion process. For ultra-lightweight and compact applications, such as aluminum microtubing for medical catheters or precision electronics, these tolerances are critical to ensuring a perfect fit rather than a near match.

As a matter of fact, research published in Coatings by MDPI indicates that energy consumption is significantly reduced when aluminum micro-extrusion is optimized with advanced tool coatings. This highlights a broader trend in manufacturing, where precision is paired with sustainable efficiency. By producing smaller profiles with less material waste and fewer reworks, micropresses for aluminum extrusion are aligned with Industry 4.0 and circular manufacturing objectives.

A collection of fine aluminum microtubes under the heading “ALUMINUM MICROTUBING” showcases a key product made possible by the micropress for the aluminum extrusion process, emphasizing its ability to create components with extremely thin walls.

Additionally, government-backed innovation projects, such as the National Renewable Energy Laboratory’s (NREL) Shear Assisted Processing and Extrusion (ShAPE), have shown that advanced extrusion techniques improve energy efficiency and metallurgical performance across aluminum alloys. These developments demonstrate that, even at the microscale, the technology contributes to the ongoing evolution toward sustainable, high-efficiency metalworking.

From Microextrusion Manufacturing to Advanced Applications

Precision microextrusion is used to enable complex geometries that were once considered unattainable. Through microextrusion manufacturing, intricate channels, ultra-thin fins, and internal cavities can be formed, which are essential for cooling systems, sensors, and lightweight structures. These capabilities are regarded as critical for next-generation products in aerospace, defense, electronics, and medical manufacturing.

For example, according to this study, microextrusion and microstructure evolution in 6063 aluminum alloy has been shown to enhance microstructural control, yielding higher strength-to-weight ratios and smoother surface finishes. In medical microextrusions, these benefits are translated into safer, more consistent components in devices where precision is life-critical.

Furthermore, aluminum microtubing is increasingly used in both fluid and electronic systems, driven by industries requiring exacting dimensions and seamless finishes at microscopic scales.

In every case, micropress for aluminum extrusion is employed alongside large presses, providing complementary precision and nuance. While high tonnage is relied upon to deliver volume, micropresses are used to deliver exacting detail and preci

Efficiency, Waste Reduction, and Sustainability

A cleaner, leaner manufacturing cycle is supported by micropress technology. Because excess material is minimized during the microextrusion process, less scrap is produced, and fewer secondary operations are required. It has been shown in studies on microextrusion of aluminum 6063 that forming forces and energy demand are reduced compared to conventional-scale processes (MDPI, 2020).

This efficiency is also extended beyond the press. Small-press extrusion technology is used to enable rapid prototyping and limited production runs, both of which are considered critical for innovation-driven sectors such as defense and medical device design. Tiny high-precision prototypes can be tested and validated by engineers before full production is scaled, allowing development cycles to be shortened and risk to be reduced.

Beyond energy and waste reduction, sustainable manufacturing goals are advanced by micropress systems through the conservation of raw materials while exceptional accuracy is achieved. In this way, both lower per-unit costs and smaller environmental footprints are delivered, benefits increasingly recognized by regulators and global markets through sustainability standards and fair production (CBSA aluminum measures).

taber-2026-01-blog-in-text-image-ultra-precision-extrusions-graphic

Bringing Micropress Expertise to Modern Manufacturing

While much of the industry looks to massive extrusion capacity as a benchmark of progress, Taber Extrusions takes a balanced view, understanding that innovation also happens in the finer details. As outlined in their Ultra-Precision Extrusions® overview, Taber’s micropress capabilities are engineered to meet the tightest tolerances demanded by advanced OEMs.

Their microextrusion presses can produce complex, high-performance profiles with repeatable accuracy, while their vertical integration model ensures that every stage remains under strict quality control. For industries where precision and reliability are non-negotiable, Taber’s approach offers both.

For engineers or procurement specialists looking to explore precision extrusion options, Taber provides design guides and technical resources on aluminum profiles. It’s an excellent starting point for understanding available shapes, sizes, and specifications before beginning a new design. When precision sets the standard, micropress technology stands out as an advanced and intelligent solution, not merely a smaller tool.

Let’s discuss how microextrusion can advance your next project. Fill out the form below to connect with Taber Extrusions, a partner in aluminum innovation from large presses to the finest micro-scale solutions.

20 12, 2025

In Focus Spotlights: 2025 Recap

jane2026-01-06T00:15:08+00:00December 20th, 2025|

In 2025, Taber Extrusions continued its tradition of celebrating the people who drive its success through its In Focus Spotlight series, highlighting a diverse group of dedicated team members whose expertise and passion strengthen the company’s culture and performance. This year’s spotlights featured seasoned industry professionals and core contributors alike: Lisa Fortner, a veteran sales leader bringing over three decades of experience to her role as Southeast National Account Manager; Tony Amendola, a deeply experienced National Accounts Manager helping shape customer relationships and support Taber’s growth initiatives; Micah Koch, a Human Resources Specialist committed to enhancing workplace culture and employee engagement; and Regina Tramel, an Inside Sales Representative whose extensive background in logistics and customer support underscores Taber’s commitment to service excellence.

Together, their stories reflect the depth of talent and shared commitment to teamwork that define Taber’s success in 2025.

Lisa Fortner, SE National Account Manager

With decades of industry experience, Lisa Fortner brings a steady, relationship-driven approach to her role at Taber Extrusions. Known for her deep market knowledge and customer-first mindset, Lisa plays a key role in supporting long-term partnerships across the Southeast while representing Taber’s commitment to quality and consistency.

“When I am not working, I can be found reading a good book by the water, crafting, traveling, decorating the house for the next holiday, or at a ballpark watching my grandson play baseball.” – Lisa Fortner

Tony Amendola, National Accounts Manager

Tony Amendola’s career reflects a passion for strategic problem-solving and building trust with customers nationwide. As a National Accounts Manager, he helps align customer needs with Taber’s extrusion capabilities, ensuring every partnership is backed by reliability, communication, and experience.

I enjoy traveling with my family, golfing for leisure, landscaping projects, and volunteering for local underprivileged youth. – Tony Amendola

Micah Koch, Human Resources Specialist

As a Human Resources Specialist, Micah Koch focuses on cultivating a workplace where people feel supported, engaged, and empowered. From recruiting to employee development, Micah plays a vital role in shaping the culture behind Taber’s operational success.

“I love being outdoors. I enjoy hunting, hiking, camping, boating, etc. I love spending time with family and friends. I also spend a lot of time working on my parents’ cattle farm, which I love.” – Micah Koch

Regina Tramel, Inside Sales Representative

Regina Tramel brings a strong background in logistics and customer service to her role in Inside Sales at Taber Extrusions. Her attention to detail and responsiveness help ensure customers receive the support they need every step of the way.

In my free time, I love hanging out with my grandchildren and my mom: Claude (19), Riley (19), Bo (14) and Ada (6). I also enjoy fishing, shooting my bow, or junkin’. – Regina Tramel

Continue discovering the people behind Taber Extrusions by exploring more stories from our In Focus Spotlight series. As we look ahead to the new year, we remain committed to growing our team with individuals who share our values.

Interested in becoming part of the Taber team? Submit your resume to careers@taberextrusions.com

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2 12, 2025

Why Machining Capabilities Matter in Aluminum Fabrication

jane2025-12-02T23:03:34+00:00December 2nd, 2025|

Key Takeaways:

Integrated Aluminum Manufacturing Reduces Risk and Delays. A single-source approach aligns with lean manufacturing principles and supports just-in-time production.
In-House Machining Capabilities Ensure Superior Quality. Allows complete control over material properties and tolerances, delivering consistently precise, high-quality aluminum components.
Single-Source Operations Lower Costs and Improve Efficiency. Reduces redundant shipping, material waste, and administrative overhead, resulting in lower total project costs while maintaining strict quality standards.

On a busy manufacturing floor, where machines hum and engineers troubleshoot delays, the root cause is often a fragmented supply chain rather than a technical failure. In today’s competitive market, understanding why machining capabilities are vital in aluminum fabrication is essential to overcoming challenges with lead times, cost, and quality. As projects grow more complex, separating extrusion from fabrication introduces inefficiencies that lead to costly delays. True efficiency is achieved when the entire process, from design to precision-machined components, is managed under one integrated system. This article serves as a guide to leveraging integrated aluminum manufacturing solutions, outlining key machining capabilities such as multi-axis CNC aluminum fabrication and large press extrusion that help ensure streamlined production and top-tier performance.

The Strategic Advantage of Integrated Aluminum Fabrication

In modern manufacturing, the shortest distance between two points is ideally a straight line, yet a fragmented supply chain often turns it into a winding road of inefficiency. When extrusion, machining, and finishing are handled by separate vendors, logistical hurdles and inconsistent quality are frequently introduced. Through a lean value-stream analysis, each handoff between vendors can be seen as non–value-adding activity that increases time and waste. By contrast, when these steps are integrated, unnecessary transportation and redundant quality checks are eliminated. As more companies reshore operations to strengthen domestic supply chains, this streamlined approach has been recognized as essential. A single-source supplier is therefore viewed as the optimal model for reducing waste and aligning with lean manufacturing principles.

This integration has been shown to address three key manufacturing pain points:

Supply Chain Risk and Lead Times: When multiple suppliers are involved, the risk of delays, miscommunication, and quality discrepancies is increased. By consolidating operations within an integrated facility, these risks are minimized, and lead times are significantly reduced, creating a more stable and predictable production flow suited to today’s just-in-time manufacturing demands.
Quality Control and Consistency: When an aluminum profile is extruded and machined within the same facility, complete control over material quality is maintained. This integrated approach ensures a deeper understanding of alloy properties, resulting in tighter tolerances and superior precision aluminum fabrication. Accountability remains with one partner committed to consistent quality, often verified through ISO 9001 and AS9100 certifications.
Total Project Cost: When services are consolidated under a single-source provider, redundant shipping costs, material waste, and administrative overhead are reduced. As a result, efficiency is increased, and the benefits are directly reflected in lower overall project costs and stronger bottom-line performance.

A Checklist for Evaluating Essential Machining Capabilities

The true value of a supplier is measured by the breadth and sophistication of its in-house capabilities. When a potential partner is evaluated, their ability to perform the following processes on-site is considered a strong indicator of capacity to handle complex projects:

Large Press Aluminum Extrusion Capabilities: Massive, intricate shapes can be produced in a single piece on a powerful extrusion press. This capability simplifies downstream machining, reduces assembly requirements, and enhances overall part strength and durability.
Precision Cutting, Punching, and Drilling: These foundational services must be performed with high accuracy to prepare extruded profiles for final assembly or more advanced machining.
Advanced Forming and Bending: Extrusions can be shaped and bent to precise specifications without compromising structural integrity, which is critical for automotive and aerospace applications.

Multi-Axis CNC Machining: Considered the cornerstone of fabrication, complex aerospace bulkheads can be machined on a 5-axis center to tolerances as tight as ±0.002 inches, ensuring precision while maintaining strict industry standards.
Specialized Welding (Friction Stir Welding): For high-strength, safety-critical applications, advanced welding techniques are employed. FSW is used to produce stronger, more reliable bonds than traditional methods, making it essential for defense and marine components.

Taber Extrusions: A Single-Source Partner for Integrated Manufacturing

For over 50 years, Taber Extrusions has provided comprehensive, U.S.-based aluminum manufacturing solutions, exemplifying the benefits of an integrated partner. By housing world-class extrusion and fabrication under one roof, Taber directly addresses the quality, cost, and logistics challenges that modern OEMs face, embodying the principles of a streamlined supply chain recognized by industry authorities such as Thomasnet. Furthermore, this integrated power is anchored by some of the industry’s most advanced equipment. As highlighted in Business Focus Magazine, Taber’s large press aluminum extrusion capabilities include an 8,600-ton press that enables the delivery of complex, large-scale profiles that few other manufacturers can produce. Looking ahead, aluminum machining capabilities will be further expanded with the addition of a new 10,000-ton press in June 2026, providing enhanced scale and performance that will strengthen Taber’s value as a single-source partner.

Complementing this raw extrusion power is a full suite of in-house fabrication services, from multi-axis CNC aluminum fabrication to advanced Friction Stir Welding. This deep, single-source capacity allows Taber to maintain exacting quality control from start to finish, delivering precision-machined components for the world’s most demanding industries. The proven ability to manage the entire production lifecycle provides a critical strategic advantage to partners in the military, aerospace, and transportation markets who require absolute reliability and adherence to critical project timelines.

To learn more about the full range of services, download their corporate brochure.

When your project demands reliability and precision, partner with an expert. Contact Taber Extrusions today by filling out the form below to discuss your aluminum fabrication needs.

24 11, 2025

Taber Extrusions, Russellville, AR Received a Gold “Partner2Win” Medallion at BAE Systems’ Seventh Annual Supplier Symposium

maria2025-11-24T23:17:10+00:00November 24th, 2025|

Russellville, AR — Nov. x, 2025 — Taber Extrusions LLC. received a Gold Medallion at BAE Systems’ ‘Partner2Win’ suppler symposium, recognizing its exceptional performance and commitment to operational excellence this year.

Taber’s contributions to supply chain success and the U.S. defense industrial base helped BAE Systems ensure quality deliveries of combat vehicles and weapon systems to the U.S. military and its allies.

“The strength of our supply network is these companies. They’re more than just partners – they’re an extension of our team,” said Garrett Lacaillade, vice president of integrated operations for BAE Systems’ Combat Mission Systems business. “Their innovation, reliability, and relentless commitment to excellence fuels our ability to deliver for warfighters. This event is our way of saying thank you and celebrating the power of what we deliver together.”

The ‘Partner2Win’ program, now in its seventh year, acknowledges suppliers who excel in operations, quality, and procurement. Through this program, BAE Systems fosters close relationships with its suppliers, sharing best practices, learnings, and innovative solutions to drive mutual success. The award-winning suppliers this year have demonstrated exceptional commitment to delivering high-quality products for warfighters.

Learn more about BAE Systems’ ‘Partner2Win’ supplier symposium here.

About BAE Systems:

BAE Systems, Inc. and its nearly 41,000 people are part of a global defense, aerospace, and security company with approximately 100,000 employees worldwide. We deliver a full range of products and services for air, land, sea and space, as well as advanced electronics, intelligence, security, and IT solutions and support services. Our dedication shows in everything we do. Inspired by the exceptional, our ambitious teams design, produce, and deliver—to protect those who protect us in a high-performance, innovative, flexible, and collaborative culture. We push the limits of possibility to provide a critical advantage to our customers where it counts.

About Taber Extrusions:

At Taber if you can dream it, we can shape it. From our extensive aluminum extrusion capabilities to our value-added services, Taber is your full-service partner from design to delivery. Since our inception in 1973, Taber has worked to earn an industry leading reputation for working closely with our customers to problem solve through innovation and collaboration.

For further information, please contact:

Taber Extrusions
(800) 563-6853

Laken Kilgore, BAE Systems
Mobile: 256-689-2073
laken.kilgore@baesystems.us

17 11, 2025

Aluminum Extrusion Solutions for Complex Design Challenges

jane2025-11-18T02:03:14+00:00November 17th, 2025|

Key Takeaways:

Ask the right questions early. Technical (tolerances, welding, secondary services) and business (lead times, incomplete specs) factors determine project success.
Incomplete specs are a major risk. Missing alloy, finishing, or machining details can delay delivery and drive redesigns.
Choose a partner that delivers advanced aluminum extrusion solutions with precision, compliance, and reliability.

When projects are required to deliver more than simple shapes, aluminum extrusion solutions are recognized as the backbone of innovation. Meanwhile, engineers and procurement specialists are confronted with an ever-growing list of challenges, including tighter tolerances, multi-functional designs, stricter compliance requirements, and rising costs. The question is not whether aluminum extrusions can meet these demands, but whether both the technical complexity and business requirements of a project can be managed by an extrusion partner without unexpected issues arising.

What Questions Should You Ask an Extrusion Partner?

The success of an extrusion project hinges on asking the right questions up front. These go beyond “Can you make this shape?” and dive into both technical and commercial realities.

Technical Questions

Can you produce precision aluminum extrusions at the required tolerance?
- Some projects demand sub-millimeter accuracy. For example, micro-extrusion is crucial for aerospace and defense components, where even slight deviations can lead to functional failures.
Do you offer secondary services?
- In-house aluminum fabrication and machining capabilities can eliminate supply chain risk by reducing the need to ship parts across multiple vendors.
What are your welding solutions?
- Advanced processes, such as friction stir welding, enable the creation of strong, defect-free joints that traditional welding cannot achieve.

Business Questions

What are your lead times, and how do you mitigate disruptions?
- Supply chain resilience is no longer optional. With U.S. smelter output shrinking and energy competition rising (Reuters), procurement teams need assurance that partners can adapt quickly.
How do you handle incomplete specs?
- A strong partner helps refine specs early, preventing cost overruns and delays later in the process.

The Risk of Incomplete Specifications

One of the most common pitfalls in extrusion projects is caused by incomplete or vague specifications. While a profile shape may be provided by engineers, alloy requirements, finishing needs, or machining details are often omitted. As a result, downstream challenges are created:

Incorrect alloys can compromise strength or corrosion resistance.
Overlooked finishing needs can delay final delivery.
Missing machining details often result in costly redesigns.

Furthermore, the Aluminum Association emphasizes consistency in aluminum production and use, highlighting the importance of clear communication. The most effective way to avoid these issues is to partner with an extrusion provider that collaborates during the design phase, offering engineering support to guide alloy selection, tolerances, and secondary processes.

Why These Questions Matter More Than Ever

The demand for industrial aluminum extrusions is being observed to rise steadily. The U.S. market alone was valued at $6.78 billion in 2023, with growth expected to continue at a 7% CAGR through 2030 (Grand View Research). At the same time, domestic supply is placed under pressure, as only six smelters remain active in the U.S., down from 33 in 1980.

A chart from Grand View Research shows the projected growth of the U.S. aluminum extrusion market by application from 2020 to 2030, highlighting demand drivers relevant to aluminum extrusion solutions.

Image Attribution: https://www.grandviewresearch.com/industry-analysis/us-aluminum-extrusion-market-report

For procurement officers and engineers, two key considerations are highlighted:

Capacity is critical. Projects that are larger or more complex can be accommodated by extruders equipped with advanced presses.
Collaboration is essential. When specifications are unclear, partners with deep technical expertise can bridge the gap, ensuring industry standards are met while maintaining timelines.

Why Taber Extrusions Fits the Bill

After asking the tough questions, you need a partner who can deliver on both the technical and business fronts. Taber Extrusions offers.

This collage-style illustration showcases four advanced processes relevant to aluminum extrusion solutions: micro-extrusion, friction stir welding, aluminum fabrication, and a precision-engineered rectangular container. Each section highlights a distinct capability within high-tolerance metal manufacturing.

Broad alloy capabilities across 2XXX, 5XXX, 6XXX, and 7XXX series
Specialty processes, including friction stir welding and micro-extrusions
Integrated fabrication and precision machining services
A proven track record across aerospace, defense, transportation, and industrial markets.

For engineers and procurement officers, this means fewer surprises and more reliable outcomes. Before committing to your next project, download Taber’s aluminum profiles resource, a starting point for understanding how different shapes and designs can support your goals.

When specifications are incomplete or challenges are complex, Taber delivers custom aluminum extrusion solutions that balance technical precision with business realities. Contact Taber Extrusions today for a complimentary consultation or request a quote to get started.

17 10, 2025

Advancing Aluminum Extrusion for Space and Defense

jane2025-10-28T18:20:43+00:00October 17th, 2025|

Image Attributions: SMD – https://smdsymposium.org/; RE+ Show – https://www.re-plus.com/

Key Takeaways:

Challenges in aerospace and defense are increasing. Mounting issues with weight, structural integrity, and assembly complexity are faced when multi-part aluminum builds are used.
Single-piece aluminum extrusions offer clear advantages. Welds and fasteners are eliminated, resulting in improved strength, reduced weight, simplified supply chains, and enhanced thermal management.
Advanced press technology enables better designs. With the large-profile press line launching in 2026, Taber’s engineers are empowered to create stronger, lighter, mission-ready components with fewer constraints.

Advances in aluminum extrusion for space and defense are being driven by design and manufacturing changes rather than incremental tweaks. Lighter, stronger, and more complex systems are now required. At events like the Space & Missile Defense Symposium and RE+ Show, the shift toward large, monolithic extrusions has been highlighted. Mission-critical demands make weight and structural integrity non-negotiable. Additionally, new large profile extrusion presses are being recognized as key to enabling previously impossible designs.

Key Conversations from the 2025 SMD Symposium and RE+ Show

The exhibition floors at the SMD Symposium and RE+ Show are often seen as predictors of the industry’s direction. In 2025, a clear message was conveyed: aerospace and defense design is being reshaped by component consolidation.

For decades, complex structures were assembled from many small parts, which caused sourcing difficulties, lengthy assembly times, and joint failures. Now, large-profile aluminum extrusions are being used to replace full assemblies with single components.

The benefits are clear:

Greater strength and stiffness than multi-part builds
Welds, bolts, and rivets are eliminated
Labor, inspection points, and assembly costs are reduced
Timelines are shortened, and reliability is improved in mission-critical systems

The RE+ 2025 venue with a speaker engaging with an audience in front of an enlarged event calendar.

Image Attribution: https://www.accure.net/events/re-2025

The Strategic Imperative of Large Profile Aluminum Extrusions for Space and Defense

A decisive shift toward large-profile components has been driven by benefits that address core aerospace and defense challenges. When single large extrusions are used instead of multiple smaller parts, several advantages are realized.

Enhanced structural integrity is achieved. Every weld, bolt, or rivet previously introduced potential stress points and failures. These weaknesses are removed by monolithic extrusions, with loads distributed evenly. Consequently, performance is improved in environments of extreme vibration, shock, and temperature changes.

Thermal management is improved. Heat is dissipated more effectively and evenly across single-piece extrusions. This capability is recognized as critical in electronics enclosures and in the thermal regulation of sensitive space-based equipment.

Weight and assembly costs are reduced. Fasteners, brackets, and overlapping materials added complexity and weight. By consolidating components, overall weight is lowered, touch labor and inspection points are minimized, and assembly time is shortened. Payload capacity and fuel efficiency are thereby enhanced.

Supply chains are simplified. Dozens of smaller parts previously created logistical challenges. When a single, complex aluminum extrusion is sourced from a qualified domestic manufacturer, procurement is streamlined, inventory is reduced, and supply chain resilience is strengthened—an outcome prioritized by U.S. Department of Defense programs in space and missile defense.

Bridging the Gap: From Design Concept to Mission-Ready Component

Until recently, demand for large, complex extrusions was greater than manufacturing capabilities. Full potential was enabled only when advanced metallurgical knowledge of specialized aluminum alloys and capable machinery were applied. Consequently, the development of cutting-edge manufacturing technology has been considered essential.

High-strength, precision components are now being produced. Large billets are formed into intricate profiles under immense, uniform pressure, while tight tolerances are maintained along the entire length. This capability is regarded as foundational for next-generation airframes, military vehicles, and naval components.

A seamless pipeline is being established. From digital design to finished, mission-ready parts, defense-grade aluminum extrusion manufacturers are enabling a fully integrated process.

Partnering with Taber, a Leader in Advanced Aluminum Extrusion

Taber Extrusions continues to support aerospace and defense. For decades, critical components have been delivered, and with cutting-edge machinery with a 16 inch container launching in 2026, evolving needs are being addressed once again.

Key challenges are being directly tackled. Fewer design constraints are provided for engineers, stronger and lighter structures are enabled, and a direct path from design to deployment is created.

Through cutting-edge extrusion technology and one of the largest profile aluminum press, Taber is empowering defense and aerospace engineers to bring ambitious designs to life — with the required strength, precision, and reliability.

A graphic of the Taber Extrusions with the title, "Something is Coming" and a black cover concealing the state-of-the-art press line

Take the Next Step

The industry is moving quickly. For OEMs and engineers, the time to begin design collaboration is now. By engaging an extrusion partner early in the design phase, you can optimize your final component for performance, manufacturability, and mission success.

Contact Taber Extrusions or request a quote below to begin your consultation and leverage the next generation of aluminum extrusion for space and defense.

17 09, 2025

In Focus Spotlight: Lisa Fortner, Southeast National Account Manager

jane2025-09-17T00:49:27+00:00September 17th, 2025|

Taber is proud to shine this month’s In Focus Spotlight on Lisa Fortner, a highly accomplished sales professional with more than 30 years of experience in the aluminum extrusions industry. Over the course of her career, she has contributed to a wide range of sectors—including shipbuilding, construction, automotive, and HVAC—earning recognition for her ability to help customers solve complex challenges. Now back in the Southeast, where her career first began, Lisa continues to build strong relationships and deliver trusted solutions to Taber’s customers.

Read on as Lisa shares her journey, insights, and experiences in her own words.

When you’re not at work, what can we find you doing?

When I am not working, I can be found reading a good book by the water, crafting, traveling, decorating the house for the next holiday, or at a ballpark watching my grandson play baseball.

Hometown? Family? Children?

I am a proud mother of 1 boy and two girls. I also have 5 wonderful grandsons. My family is all on the Gulf Coast, so this is where I call home. I am so happy that with Taber, I am able to be back working in the Southeast.

A photo of Taber's In Focus Spotlight, Lisa Fortner's family.

Favorite part about working for Taber so far?

My favorite part of working with Taber is how everyone is so willing to work together with the same goal in mind: to build a stronger company.

What sets Taber apart from other companies that deliver the exact same things?

Taber is a lot more versatile with what we offer.

What do you think the future holds for Taber?

With the new press going in next year, it is going to open up so many new avenues of business for Taber and I am very lucky to be part of that growth.

Learn about other team members of Taber Extrusions through our In Focus Spotlight.

Interested in becoming a part of the Taber Team? Submit your resume to careers@taberextrusions.com.

More About Taber

In 1995, Taber expanded its operations with the acquisition of a state-of-the-art extrusion facility in Gulfport, MS. This advanced site includes a modern cast house, high-performance extrusion presses, microextrusion technology, and enhanced fabrication capabilities—enabling Taber to serve a wide range of industries with greater precision and efficiency.

Taber supplies high-quality soft and hard alloy cast and extruded products to markets such as aerospace, automotive, marine, infrastructure, sporting goods, and military applications, with solutions tailored to diverse customer needs.

As an industry leader, Taber also pioneers friction stir welding (FSW), offering integrated solutions that combine aluminum extrusion, precision machining, and raw material supply. As one of the few North American providers of FSW panels and assemblies, Taber continues to set the benchmark for innovation in advanced aluminum manufacturing.

Become a customer today! Request a quote today, or call us at (888) 985-5319.

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6 09, 2025

Where to Buy Aluminum Extrusion in the U.S.: From Ultra-Precision to the Largest Profiles

jane2025-09-29T14:46:27+00:00September 6th, 2025|

Key Takeaways

When you buy aluminum extrusion, choose a supplier that can deliver both large-scale and ultra-precision profiles—Taber is one of the few that does both.
Certifications matter: Look for AS9100, ISO 9001, and ITAR compliance for high-stakes industries.
Domestic sourcing provides faster lead times, regulatory compliance, and supply chain resilience.
Integrated post-processing like CNC machining and friction stir welding reduces costs and ensures quality.

“Where can you buy aluminum extrusion in the U.S.?”

For OEMs, engineers, and procurement teams, this is more than a purchasing question—it’s a critical decision affecting tolerances, reliability, and delivery timelines. From EV battery enclosures to satellite substructures, the right extrusion supplier ensures both performance and supply chain stability.

The Challenge of Sourcing U.S. Aluminum Extrusions with Precision or Scale

When sourcing aluminum extrusions domestically, two main challenges dominate:

Scale – Wide-section extrusions for infrastructure, defense vehicles, and architectural systems.
Precision – Sub-millimeter tolerances for aerospace, medical devices, and electronics.

While many aluminum extrusion suppliers in the U.S. claim a range, only a few deliver true versatility, supporting both structural and high-tolerance requirements under one roof.

According to the Aluminum Association, U.S. extruders must now contend with reshoring-driven demand, shorter lead time expectations, and increasing design complexity. This convergence of size and precision requirements elevates the need for specialized press technology and die control systems.

Consumers looking to buy aluminum extrusion should evaluate:

Press size & container capacity – Can the supplier produce extreme profile widths?
Alloy flexibility – Do they extrude specialized alloys for strength, conductivity, or corrosion resistance?
Certifications – AS9100, ISO 9001, ITAR registration, and DFARS compliance.
Post-processing – In-house CNC machining, friction stir welding, and assembly capabilities.

In aerospace alone, defense contractors are leaning on domestic extrusion suppliers to meet Buy America Act (BABA) requirements and control the aluminum extrusion supply chain more tightly. Manufacturing USA reinforces this by spotlighting reshoring as a resilience strategy, not just a cost move.

End-User Industries Driving Precision and Scale Demands

The pressure isn’t theoretical. Consider the following applications:

Satellites and UAV systems require extrusions with sub-millimeter accuracy, lightweight alloys, and stringent testing compliance.
Automotive OEMs, especially in EV platforms, need consistent extrusions for battery housing trays, crash rails, and structural frames, often in large format.
Defense and marine platforms demand large aluminum extrusion profiles that are rugged, weldable, and corrosion-resistant, often machined after extrusion.
Infrastructure megaprojects and rail systems benefit from wide-section aluminum extrusion that replaces steel for weight reduction.

This is a layout showing industrial-grade machines and aluminum profiles arranged for precision manufacturing. It highlights technical processes and finished extrusions useful for buyers evaluating where to buy aluminum extrusion products.

These industries are no longer settling for suppliers that only meet half the needs. Aluminum extrusion capabilities extend beyond shape to certifications, integrated machining, traceability, and digital quality control.

Take friction stir welding, for example. A supplier offering this post-extrusion process can reduce assembly costs and distortion risk. Although not every buyer needs it, knowing your supplier can scale with you matters.

The best certified aluminum extrusion companies:

Source billets from traceable, vetted mills
Align with ITAR, ISO, AS, and DFARS standards
Invest in real-time inspection systems and ERP-integrated traceability
Minimize lead times by controlling processing and logistics in-house

One advantage of sourcing within the U.S. is control. You avoid transoceanic delays, tariffs, and geopolitical volatility. And for buyers bound to BABA or other domestic preference requirements, American-made aluminum extrusions aren’t optional but mandated.

The latest expansion investments by domestic leaders show the growing demand for extrusion partners with vertical integration and project agility.

By participating in major industry events like the RE+ Show—the largest clean energy event in North America—Taber stays at the forefront of innovation in the solar and clean energy markets. This means Taber’s clients benefit from a partner who is continuously investing in advanced capabilities, including a future new press and expanded cutting and machining processes, to deliver higher precision, efficiency, and scalability for their projects.

Why U.S.-Made Extrusions Still Matter

Benefits when you buy aluminum extrusion from U.S. suppliers include:

Faster lead times and closer engineering collaboration.
Regulatory alignment with U.S. standards.
IP protection through domestic manufacturing.
Sustainability via recycled billet and reduced carbon footprint.

Setting the Standard

Taber Extrusions meets both ends of the spectrum—producing the largest profiles in North America while achieving Ultra-Precision Extrusions® tolerances for aerospace, defense, and medical applications.

With facilities in Russellville, AR and Gulfport, MS, Taber offers:

AS9100-, ISO 9001-, and ITAR-certified production.
Large rectangular container presses for extreme profile dimensions.
In-house friction stir welding, CNC machining, and alloy-specific extrusion.

From prototype to full-scale production, Taber delivers scale, precision, and compliance—all under one roof for anyone looking to buy aluminum extrusion in the U.S.

Learn more about Taber’s aluminum extrusion capabilities and how they serve the next generation of engineered components.

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Featured by the Russellville Area Chamber of Commerce

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Key Takeaways:

Bridging Medical and Military Requirements

Microextrusions in Battlefield Medicine and Field Surgery

Cross-Sector Innovation: Reciprocal Engineering Advances

Prominent examples of this cross-sector application can be seen in:

Why Taber Extrusions Supports Both Sectors

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Key Takeaways:

Precision in the Smallest Details: Why Micropress Technology Matters

From Microextrusion Manufacturing to Advanced Applications

Efficiency, Waste Reduction, and Sustainability

Bringing Micropress Expertise to Modern Manufacturing

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Key Takeaways:

The Strategic Advantage of Integrated Aluminum Fabrication

This integration has been shown to address three key manufacturing pain points:

A Checklist for Evaluating Essential Machining Capabilities

Taber Extrusions: A Single-Source Partner for Integrated Manufacturing

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About BAE Systems:

About Taber Extrusions:

Key Takeaways:

What Questions Should You Ask an Extrusion Partner?

Technical Questions

Business Questions

The Risk of Incomplete Specifications

Why These Questions Matter More Than Ever

Image Attribution: https://www.grandviewresearch.com/industry-analysis/us-aluminum-extrusion-market-report

For procurement officers and engineers, two key considerations are highlighted:

Why Taber Extrusions Fits the Bill

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Image Attributions: SMD – https://smdsymposium.org/; RE+ Show – https://www.re-plus.com/

Key Takeaways:

Key Conversations from the 2025 SMD Symposium and RE+ Show

The benefits are clear:

Image Attribution: https://www.accure.net/events/re-2025

The Strategic Imperative of Large Profile Aluminum Extrusions for Space and Defense

Bridging the Gap: From Design Concept to Mission-Ready Component

Partnering with Taber, a Leader in Advanced Aluminum Extrusion

Take the Next Step

Request A Quote

When you’re not at work, what can we find you doing?

Hometown? Family? Children?

Favorite part about working for Taber so far?

What sets Taber apart from other companies that deliver the exact same things?

What do you think the future holds for Taber?

Learn about other team members of Taber Extrusions through our In Focus Spotlight.

More About Taber

Follow Us On Social Media!

Key Takeaways

Request A Quote