24 07, 2024

State-of-the-Art Press Line Unveiled by Taber Extrusions: Combining Superior Design, Capability, Reliability, and Quality

2024-10-22T00:06:06+00:00July 24th, 2024|

A graphic of the Taber Extrusions with the title, "Something is Coming" and a black cover concealing the state-of-the-art press line

Aluminum Extrusions leader Taber Extrusions is proud to announce the addition of one of the largest, state-of-the-art press lines in North America. It’s a 10,000-ton press equipped with a 16-inch container. This state-of-the-art installation is set to go live in 2026. It is specifically designed to meet the rigorous demands of the aerospace, defense, and heavy industrial markets.

 

RUSSELLVILLE, Ark., July 23, 2024 /PRNewswire/ — Taber Extrusions is dedicated to investing in cutting-edge technologies, providing unparalleled capabilities in the extrusion industry. If a job can be done, it can be done at Taber.

 

Reflecting this commitment, Taber Extrusions is proud to announce the addition of one of the largest direct presses in North America. A 10,000-ton press equipped with a 16-inch container. This state-of-the-art installation is set to go live in 2026. It is specifically designed to meet the rigorous demands of the aerospace, defense, and heavy industrial markets.

 

The new press will offer advanced heat solutions and is capable of handling both hard and soft alloys, ensuring versatility and superior performance. This significant investment underscores Taber Extrusions’ commitment to providing cutting-edge technology and expanding its capabilities to serve our national defense partners and beyond.

Design and Capability

To start, the state-of-the-art 10,000 UST Front Load, Direct press boasts cutting-edge machinery featuring a 16″ (406mm) container. It can handle profiles up to 600mm wide. Designed for reliability, it includes a pre-stressed press frame with laminated tie-rods and compression boxes supplied by SMS Group.

 

For quality assurance, the press is equipped with a linear guide for precise alignment and a movable butt shear with an adjustable gap. Safety is paramount, with a blast shield and integrated camera to enhance operational security. This new press sets a new standard in the industry. It combines advanced design, robust reliability, superior quality, and uncompromising safety.

Reliability

Furthermore, our state-of-the-art press line design incorporates an IAS Induction Heater for billet taper and a comprehensive Log Wash System, ensuring superior quality. The new system features vertical log storage for increased capacity. Additionally, our TERS System enhances energy efficiency, saving 6-8% in energy consumption. This innovative technology reaffirms our commitment to quality, capacity, and sustainability in extrusion processes.

Quality

Lastly, downstream of the press we will incorporate the latest COMETAL Engineering technology. It features a high-performance multi-spray zone profile quench with a cooling recipe system, and quench and cooling simulation for advanced product development. The in-line solution heat-treatment and aging process allows us to meet AMS 2750 Class 1/2, Type B, CQI-9, and AMS 2772 specifications, ensuring top-notch quality. Moreover, the system includes an AGV System and adjustable racks for increased capacity and efficiency. These upgrades reinforce our commitment to excellence and innovation in the extrusion industry.

About Taber Extrusions

Taber Extrusions, a minority-owned business enterprise, is AS 9100, NADCAP, and ABS certified. Since its founding in 1973, Taber has pioneered the process of extruding rectangular billet, enabling the extrusion of solid profiles up to 31 inches wide and hollows up to 29 inches. In 1995, Taber expanded by acquiring an extrusion facility in Gulfport, MS. It includes a cast house and two additional presses, along with multiple expansions of value-added fabrication services. Taber continues to extrude billet in a wide range of alloys and sizes, including 7″ billet molds.

 

The company has diversified its markets beyond the military to include aerospace, automotive, marine, infrastructure, and sporting goods, among others. For these markets, Taber supplies extruded products in a variety of soft and hard alloys. In 2018, Taber further expanded its capabilities by adding ultra-precision extrusions. This allows them to better serve customers in the electronics, computer, and medical industries.

 

In 2019, Taber announced their their new friction-stir welding further serving marine, defense, and infrastructure sectors. More recently, Taber added a new Haas VF-12 CNC Machine to its operations. Taber evolves to meet the client’s needs, providing the Shape of Endless Possibilities.

 

Press Contact: Chad Fishback, (806)724-6954, https://taberextrusions.com/

15 07, 2024

Taber Does That? Aluminum Extrusion in Russellville, Arkansas

2024-07-15T22:30:07+00:00July 15th, 2024|

A group of people in hard hats holding shovels at a groundbreaking ceremony for Taber Extrusions in Russellville. The text reads 'Taber Does That: Aluminum Extrusion in Russellville?' with the Taber logo under it and an Arkansas state graphic with a location pin.

Taber offers a comprehensive solution for aluminum extrusions in Russellville, Arkansas. From custom aluminum cut-to-length pieces to complex fabricated products utilizing advanced techniques such as friction stir welding, we possess the expertise and capability to transform your project into reality.

Whether you’re a seasoned original equipment manufacturer (OEM) in the marine and offshore industry or a innovative inventor with a groundbreaking concept, Taber is equipped to assist you. By navigating the realm of aluminum alloys, extruded aluminum components, aluminum joining techniques, and CNC machining, we are able to bring your vision to fruition.

Russellville’s Aluminum Masters

Taber Extrusions’ journey commenced in Russellville, Arkansas, in 1973. Initially, they focused on producing large, wide, and long aluminum extrusions primarily for the U.S. government, particularly for military projects. While they remain headquartered in Russellville, their capabilities have significantly expanded alongside their extrusions.

In 2014, Team Taber enhanced their operations in Russellville by incorporating fabrication capabilities. This advancement enables them to custom cut, bend, and assemble aluminum parts precisely to specifications. Moreover, their range of services continues to grow.

A testimonial quote from Congressman Steve Womack about Taber Extrusions on a dark background. The text highlights the importance of Taber's role in national defense. The word 'Testimonial' is faintly visible in cursive behind the quote.

Taber’s Friction Stir-Welding Capabilities

Now, let’s fast forward to 2019. Taber embarked on a significant expansion. This was not merely for additional space but for a transformative addition: state-of-the-art friction stir welding (FSW) technology.

Notably, Taber’s FSW capabilities are unparalleled in North America. They can weld panels up to 200 inches wide and 65 feet long, handle thick aluminum up to ¾ of an inch in a single pass, and even weld double-walled hollow extrusions.

Haas VF-12 CNC Machining Upgraded Taber’s Precision Machining

In 2021, Taber added another powerhouse – a new Haas VF-12 CNC machining line. Such advancement allows them to precisely machine their extra-long aluminum extrusions on-site, ensuring that all processes, from cutting to finishing, occur under one roof.

With a rich history and state-of-the-art equipment, Taber consistently pushes the boundaries of aluminum manufacturing. Their commitment to innovation and expansion makes them the ideal partner for any aluminum extrusion project, large or small, in Russellville.

Why Choose Taber in Russellville?

Taber is a trusted name in aluminum extrusion in Russellville, known for more than just their expertise. They prioritize safety and quality in every extrusion project:

  • Safety is Paramount

Taber received a prestigious Safety Excellence Award from National Material L.P. (NMLP). The achievement is attributed to their clear safety guidelines and dedication to offering regular training sessions. A proactive approach to ensure all employees are actively engaged in maintaining a safe work environment.

At Taber, fostering a healthy company culture is a top priority. They cultivate a supportive community where safety and well-being are paramount, enabling the production of the highest quality aluminum parts.

Three individuals are standing together, holding a trophy. They are dressed formally; one in a white shirt and bow tie, another in a black suit, and the third in a blue polo shirt. They appear to be in a setting with focused lighting from above, and the trophy has a shiny, metallic helmet design on a black base.

If you are a business in need of aluminum extrusion in Russellville and seek to collaborate with a safe, reliable, and experienced company, Taber is the ideal choice

  • Taber’s Environmental Initiatives Praised by Russellville

Taber made significant changes to reduce energy consumption, upgrading their compressed air system and optimizing their production processes to enhance efficiency. Furthermore, these improvements not only minimize energy usage but also reduce operational costs.

In recognition of these efforts, the city council of Russellville honored Taber with a special award for their commitment to sustainability. The acknowledgment underscores Taber’s dedication to both excellence and environmental stewardship.

  • Taber’s Certifications

Four different logos are displayed, each representing various certifications or indications of quality and origin. The first logo on the left is for "Nadcap," an accreditation depicted in blue and yellow colors with a stylized globe and orbiting lines. The second logo represents a "Made in USA" product, featuring an American flag within a badge shape. The third logo is a blue circle indicating the product is "Certified AS 9100C". The fourth logo on the right belongs to ABS, indicating it as a "Type Approved Product" in black and white featuring an eagle above waves. The text accompanying these logos reads "Accredited Nadcap™," "MADE IN USA," "CERTIFIED AS 9100C", and "ABS TYPE APPROVED PRODUCT."

Taber is Your Premiere Partner for Aluminum Extrusion in Russellville

Taber Extrusions isn’t your average aluminum company. With a rich history and a relentless drive for innovation, they excel in utilizing aluminum to make remarkable achievements possible. From robust equipment for the military to rockets for aerospace companies, and even sunshade systems for architectural designs—Taber supports a variety of industries.

Taber offers custom aluminum extrusion solutions tailored to your specific needs. Their team provides expert guidance to ensure optimal results. They achieve all this with the highest quality and precision, not just following industry standards but setting them with cutting-edge solutions in aluminum extrusion. Taber Extrusions is more than just a supplier; they are a dependable partner you can rely on for aluminum extrusion in Russellville.

Experience the Taber difference for yourself and see why, when it comes to aluminum extrusion, Taber does that. Ready to get started? Contact Taber today! Let them turn your aluminum extrusion dreams into reality.

More About Taber Extrusions

Taber proudly stands as a premier American provider of aluminum extrusion services. Committed to excellence, Taber ensures that every product and service surpasses the highest standards, honoring the trust and esteem of their valued clientele. They are dedicated to delivering substantial value through quality offerings. Experience the unparalleled service of Taber Extrusions, where your highest expectations are not just met, but exceeded—where possibilities reach beyond the horizon.

For further information, explore Taber Extrusions or connect with their team at 1-888-984-3795.

If you’d like to explore more of Taber Extrusion’s aluminum extrusion blogs, visit taberextrusions.com and follow them on social media so you can receive new blog alerts!

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28 06, 2024

Taber Does That — Aluminum Extrusion in Gulfport, Mississippi

2024-06-28T19:36:40+00:00June 28th, 2024|

The text,“Taber Does That: Aluminum Extrusion in Gulfport?” is printed on a world map background. The image includes three hexagonal insets showing large aluminum billets handled by an overhead crane, a cylindrical extrusion, and workers operating machinery, highlighting the company’s capabilities.

For over 40 years, Taber has been a trusted leader in aluminum extrusion in Gulfport. They don’t just create extrusions. They control the entire process, from in-house billet casting at their state-of-the-art aluminum casthouse to the final extrusion of your desired shape. Paying close attention to details ensures that only the best quality materials are used and that every step is under their complete control.

 

Taber Extrusions’ Gulfport, Mississippi facility featuring freshly cast billets, with a graphic below noting various sizes of billets reflecting their capabilities: 10”x 28”, 20”, 16”, 11”, 9”, 8”, and 7”

Taber Extrusions’ Story is a Legacy of Innovation

Taber Extrusions’ journey in the world of aluminum extrusion began in 1973. They carved their niche by pioneering a process for extruding rectangular billets, allowing them to create extrusions in impressive sizes — up to 31 inches wide for solid profiles and 29 inches for hollows. This innovation established Taber as a leader in the industry.

Over the years, Taber has continuously expanded its expertise and legacy in the aluminum extrusions industry. A pivotal moment came in 1995 with the acquisition of a facility in Gulfport, Mississippi. This expansion wasn’t just about acquiring more space; it signified a leap forward in capabilities. The Gulfport facility features a state-of-the-art aluminum casthouse, giving Taber greater control over production. It also added two new extrusion presses and micro-extrusion capabilities, further diversifying their offerings. The fabrication area has also seen multiple expansions, solidifying their ability to deliver complete aluminum solutions.

In July 2017, Taber Extrusions significantly upgraded their casthouse in Gulfport, Mississippi. The outdated technology limited their ability to meet the growing demand for high-quality aluminum billets.

Partnering with Almex USA, Taber installed a brand-new casting line featuring:

  • Degassing and melt purification systems for cleaner aluminum
  • Billet and slab tooling for various sizes and shapes
  • Automation for improved control and efficiency

A unique challenge involved the existing circular casting pit. Through creative solutions, Taber and Almex engineers could adapt the new equipment to fit this legacy design. This included modifying the casting tables and incorporating advanced billet mold systems. Almex increased the billet produced with each cast, boosting Taber’s production efficiency.

 

Taber Extrusions’ Gulfport, Mississippi facility featuring large aluminum billets being handled by a yellow overhead crane marked ‘TABER.’

The casthouse modernization has resulted in several key benefits for Taber:

  • Higher billet quality: Improved filtering and cleaner melt ensure dependable strength and a smooth exterior for the billets.
  • Increased production: The new equipment allows Taber to produce more billets per cast and handle a broader range of alloys.
  • Enhanced control & traceability: Automated systems provide precise control over the casting process and ensure consistent quality for every billet.

Today, Taber is a multifaceted aluminum extrusion company. They’ve transitioned from their initial focus to offering a comprehensive range of services. Taber caters to a wide range of markets beyond their military roots, from custom extrusion and fabrication to heat treatment and quality assurance. Aerospace, automotive, marine, infrastructure, and sporting goods are just a few industries that rely on Taber’s expertise. Their clients’ needs are met by supplying cast and extruded aluminum products in various alloys.

How does the Taber Advantage transform raw materials into finished products?

Have you ever wondered how those sleek aluminum components are made? The process behind them is called aluminum extrusion, and it’s like using a high-tech cookie cutter for metal. Imagine soft but solid aluminum being squeezed through a mold with a specific shape. The resulting form, called an extrusion, takes on the exact profile of the mold.

Here’s where Taber truly shines. They control the entire process, starting from the beginning: the raw material. Taber highlights and boasts about their state-of-the-art aluminum casthouse. Here, they use a billet casting technique to create long, solid logs of aluminum called billets. These billets become the foundation for the custom extrusions you envision.

One of the most significant advantages of Taber’s in-house casthouse is their meticulous quality control. By overseeing every step, from molten aluminum to the finished billet, they ensure the highest quality materials are used in your project. After establishing the aluminum alloys’ foundation, let’s explore the building blocks.

What Makes the 5000 & 6000 Series Aluminum Alloys Shine as All-Stars?

Not all aluminum is created equal! Like choosing the right ingredients for a recipe, selecting the appropriate aluminum alloy is key to a successful project. At Taber Extrusions, they offer a variety of alloys to suit your specific needs. Today, let’s shine a spotlight on two of their most popular choices: the 5000 and 6000 series.

The 5000 series aluminum is a champion when it comes to battling the elements. Renowned for its excellent corrosion resistance, this alloy is the go-to choice for applications that face constant exposure to saltwater or harsh weather. Think about the sturdy components on a boat or the weatherproof window frames on a beachfront property –– the 5000 series is likely the hero behind those enduring structures.

On the other hand, the 6000 series aluminum prioritizes strength and workability. This makes it a favorite for projects requiring a balance between both. Picture the lightweight yet robust components in a building’s facade or a machine’s intricate, high-performance parts – the 6000 series is a strong contender for these applications.

Taking Aluminum Alloy in Aerospace to New Heights

A sketch of a collection of several aluminum extruded shapes used in aerospace. The objects vary in size, long and thin, with a flat, rectangular base. They are arranged in a row, with slight positioning variations.

Taber has served all major aerospace manufacturers in the U.S. Their extruded shapes are crucial components for aerospace vehicles, including the pressure cabin/fuselage, cargo/seat tracks, upper/lower wing skin/spars/stringers, and horizontal stabilization. Taber also provides a unique service for the aerospace industry with their large press, which produces hard alloy extrusions.

Diving Deeper into Marine Capabilities

The United States’ largest supplier of 5xxx series extrusions, Taber’s extrusions can be used in various applications from armor-grade plates to oil rig crew boats and equipment. Taber’s corrosion-resistant/weldable extrusions are used on naval vessels in decking, superstructure supports, and hull stiffeners.

Alloys, Tempers, & Certifications for Your Gulfport Extrusion Project

Taber Extrusions’ Gulfport, Mississippi facility boasts a robust selection of presses and capabilities. They operate two presses, one with 1800 tons of force and another with 3000 tons. They possess the ability to undertake a broad spectrum of extrusion tasks.

In terms of materials, Taber offers a variety of aluminum alloys at the Gulfport location. These include popular choices suitable for applications like 6061, 6063, and 5083. They can provide extrusions in various tempers (hardness levels) such as T1, T4, and T6 to meet project specifications.

 

Graphic with Taber’s full range of hard and soft alluminum alloy offerings ranging from 2xxx-7xxx series with a background faded with a blue hue. On the bottom is text that says “Legendary Capability. Where Aluminum Innovation was born” followed by Taber’s website link.

 

The maximum size of the extruded shapes depends on the chosen alloy and temper. For instance, with 5000 series alloys (like 5083), the maximum shape size is typically limited to 11 inches. The weight per foot of the extrusion also varies depending on the size and alloy, ranging from a minimum of 5 lbs/ft to a maximum of 10 lbs/ft.

Taber Extrusions in Gulfport is committed to maintaining high standards of quality and reliability for its products. To achieve this, they hold several certifications that are of utmost importance. These certifications include ISO 9001:2008, EN/JISQ 9100:2009, and ABS Quality Assurance Program. They are also ABS mill-approved to produce specific marine-grade aluminum applications and GL-approved for certain alloys commonly used in construction.

Now, you’ve seen the possibilities within Taber’s toolbox.

How does Taber Extrusions turn dreams into reality through partnership?

Turning your vision into a reality is what Taber Extrusions does best. By partnering with them, you gain access to a wealth of experience and expertise in aluminum extrusion in Gulfport and beyond. Their in-house capabilities, from billet creation to finished product, ensure the highest quality control throughout the process. This meticulous attention to detail translates into durable, long-lasting aluminum components you can rely on.

Taber’s commitment goes beyond exceptional materials. A group of skilled professionals can assist you through the entire process. Whether you have a fully fleshed-out design or are just starting to brainstorm, Taber offers valuable assistance, including design and engineering expertise. They work closely with you to ensure your project meets your vision and achieves optimal functionality.

Ready to transform your dream into a tangible reality? Contact Taber Extrusions today for a consultation or quote! The staff is friendly, knowledgeable, and excited to discuss your project. Visit the website or call (888) 959-1788 to get started.

More About Taber Extrusions

Taber Extrusions is an American aluminum extrusion company and your ideal partner for full-service aluminum extrusions. Excelling in the manufacture of complex and intricate extrusions, Taber Extrusions handles projects that other competitors may find difficult or impossible. Taber utilizes an extensive range of extrusion presses, including 1800, 3000, and the notably large 8600-ton press, offering unparalleled flexibility and capabilities in profile extrusion.

Choose Taber Extrusions for quality products and services that exceed your expectations… the sky’s the limit.

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28 05, 2024

A Guide to Innovative Applications for Marine-Grade Aluminum

2024-07-15T22:24:32+00:00May 28th, 2024|

What’s the importance of marine-grade aluminum? Marine environments are notoriously unforgiving. From the corrosive bite of saltwater to the relentless assault of wind and waves, and the crushing depths, marine environments pose a constant threat to anything built to withstand them.

But fear not, intrepid sailor (or landlubber interested in the sea!), for this story’s hero is marine-grade aluminum. This isn’t your average aluminum foil. Specifically the 5000 series aluminum (5xxx) and 6000 series aluminum (6xxx) alloys are the metal world’s Aquaman. Let’s dive deep and explore the innovative ways this champion tackles the challenges of the sea.

What is Marine-Grade Aluminum, and Why Do You Need It?

Ever wonder why boats don’t rust away? The secret lies in marine-grade aluminum. Many types of aluminum exist, but some are born for serious battle — the battle against the relentless ocean. These warriors are known as marine-grade aluminum.

Imagine this: a metal solid yet lightweight, defying the harsh sun and salty bite of the sea. That’s the magic of marine-grade aluminum. By adding elements like magnesium and silicon, this special aluminum becomes a champion of corrosion resistance.

Don’t be fooled by the name, though. This type of aluminum isn’t just for boats. It’s the hero behind sturdy docks, dependable railings, and even those trusty ladders that take you closer to the water. While it excels in conquering the waves, there are places where even this champion needs a break. The immense pressure and constant immersion prove too much for aluminum deep underwater. Steel takes the reins for submarines designed to handle these extreme conditions.

So, the next time you see a boat braving the elements or a dock standing strong against the tide, remember the silent hero beneath — marine-grade aluminum!

Why Marine-Grade Aluminum?

The key to this metal’s success lies in its unique composition. The 5xxx series aluminum and 6xxx series aluminum alloys incorporate elements like magnesium and silicon, resulting in superior:

  • Corrosion resistance — Marine environments are a constant battle against rust. Marine-grade aluminum stands strong, minimizing the need for maintenance and repairs.
  • Strength — It packs a punch! This aluminum offers an excellent strength-to-weight ratio, making it ideal for load-bearing applications.
  • Weldability — Need a robust and seamless connection? Marine-grade aluminum welds beautifully, ensuring structural integrity.
  • Versatility — From custom extrusions to readily available shapes, this metal can adapt to various needs.

How Does This Aluminum Conquer the Waves?

A large cargo ship navigates through the ocean, and the waves are lapping against its hull. The sky above is somewhat clear with big clouds. The scene captures the essence of maritime transport and the vastness of the sea.

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Marine-grade aluminum isn’t just about braving the elements; it’s about thriving in them. Here’s a closer look at how this champion metal conquers the waves in various marine applications:

  • Boat hulls and structures

Imagine a lightweight and robust boat slicing through the water quickly. This grade of aluminum makes this a reality. Its corrosion resistance, high strength-to-weight ratio, and ease of fabrication make it the perfect choice for building everything from small recreational boats and sleek yachts to massive commercial vessels.

  • Aluminum for shipbuilding components

Shipbuilders worldwide rely on this kind of aluminum parts to create high-performance vessels. Decks, superstructures, bulkheads, and fittings benefit from this metal’s unique properties. The result? Improved fuel efficiency, longevity, and overall performance.

  • Offshore platforms and oil rigs

Oil rigs and platforms demand a material that’s strong, lightweight, and resistant to corrosion. Marine-grade aluminum delivers on all fronts, ensuring longevity and high-performance solutions in these demanding conditions.

  • Marine equipment and accessories

This versatile metal is everywhere, from the handrails you grip for stability to the ladders leading you to different decks, gangways for boarding, and even the fittings and seating. This specific aluminum tackles any challenge thanks to its durability and corrosion resistance.

This is just a glimpse into the vast world of marine-grade aluminum applications. Its strength, lightness, and resistance to the sea’s harsh embrace make it a true champion, ensuring the smooth sailing of countless marine structures and equipment.

What Properties and Grades Make Marine-Grade Aluminum a Champion?

We’ve explored how marine-grade aluminum conquers the waves in various applications, but what makes it such a champion? Let’s explore the secret sauce – the properties and grades that give this metal its edge.

Superior corrosion resistance alloy: Saltwater is the ultimate foe for most metals which makes marine-grade aluminum perfect for this sector. The alloying process creates a formidable shield against corrosion by adding elements like magnesium and silicon. This makes it perfect for everything from boat hulls constantly battling the waves to offshore platforms enduring harsh weather conditions.

Strength meets lightness: Can you imagine a metal that conquers the crushing depths yet keeps boats dancing on the waves, all while saving fuel? That’s the beauty of this amazing aluminum. This high strength-to-weight ratio makes it ideal for building everything from sturdy oil rigs to sleek, high-performance yachts.

A spectrum of grades for specific needs: Not all marine environments are created equal. The open ocean poses different challenges that need different applications. That’s why there’s a range of marine-grade aluminum grades, each with its strengths:

  • 5083 — This corrosion-fighting champion thrives in the harshest environments. Need something that stays strong even after welding? 5083 is your hero!
  • 5086 — 5086 excels in both conductivity and corrosion resistance. Unique processes can strengthen this robust alloy, making it ideal for demanding applications.
  • 5454 — This grade boasts superior formability and corrosion resistance, perfect for pressure vessels, welded structures, and offshore masts.
  • 5456 — When strength is paramount, 5456 takes the crown. This grade is ideal for structural aluminum applications like saltwater storage tanks and pressure vessels. Think of it as the muscle behind some of the most durable marine structures.
  • 6061 — 6061 offers excellent weldability and mechanical properties. It’s a popular choice for various marine fittings and hardware.

Remember, this is just a selection of the many marine-grade aluminum grades available. Each has its unique properties, making it crucial to choose the right one for your specific project.

Beyond the Blue: Applications on Land

Marine-grade aluminum is as impressive in other sectors as it is in the sea:

  • Architectural aluminum: Cladding for skyscrapers, building facades, and even decorative elements often utilizes marine-grade aluminum for its durability and low maintenance.
  • Aluminum alloy for automotive: From lightweight car parts to sturdy truck frames, the strength-to-weight ratio of marine-grade aluminum makes it a valuable player in the automotive industry.
  • Aluminum alloy for aerospace: In the fight against gravity, every ounce counts. This aluminum strength and weight efficiency make it a natural choice for some aircraft components.
  • Industrial applications: Harsh industrial environments demand a material that can withstand the punishment. Marine-grade aluminum approaches the challenge of finding use in storage tanks, aluminum pressurized vessels, and structural components.
  • Infrastructure: Bridges, railings, and transportation infrastructure often incorporate marine-grade aluminum to benefit from its longevity and minimal maintenance requirements.
  • Energy sector: It’s toughness can handle environmental wear and tear, makes it a valuable material for renewable energy systems like solar panels and wind turbines.

Need a specific shape for a unique project? Marine-grade aluminum offers the flexibility of being formed into custom extrusions alongside readily available standard shapes.

Finding Your Perfect Marine-Grade Aluminum Partner

Now that you’ve seen the wonders of marine-grade aluminum, it’s time to find the perfect partner for your project. Look for a trusted aluminum marine distributor with a proven track record.

A Trusted Partner for Aluminum Marine Distributions

Taber Extrusions is a leading aluminum supplier that can provide you with all your marine-grade aluminum needs. They offer a vast selection of high-quality 5xxx and 6xxx series alloys in standard and custom extrusions. They specialize in taking on extrusions that others might shy away from. With a full range of extrusion presses, from heavy-duty to high capacity, they offer the flexibility to handle even the most intricate designs.

Their team of experts is passionate about aluminum. It has the knowledge to help you choose the perfect material for your shipbuilding, marine application, or any other project that demands the best.

Don’t settle for just a supplier. Choose a distributor dedicated to your success, offering top-notch customer service every step of the way. Contact Taber Extrusions today!

The visual depicts a collection of four logos, each representing different certifications and standards. The first logo, in blue and yellow, signifies Nadcap accreditation. The second logo showcases a product’s American origin with a “Made in USA” badge featuring the flag. The third logo is a blue circle labeled “CERTIFIED AS 9100C,” indicating a quality or performance standard. The fourth logo, for ABS, displays an eagle above waves within a circular badge, denoting a type-approved product.

About Taber Extrusions

Taber Extrusions stands proudly as a premier American provider of aluminum extrusion services. With a firm commitment to excellence, Taber ensures that every product and service provided surpasses the highest standards, honoring the trust and esteem of their valued clientele. They are steadfast in their mission to contribute substantial value through quality offerings. Embrace the unparalleled service of Taber Extrusions, where your highest expectations are not just met, but exceeded — possibilities reach beyond the horizon.

Taber Extrusions understands the importance of quality and adherence to standards in the marine industry. Leading organizations like the American Bureau of Shipping (ABS) and Boeing approve Taber Extrusions for their commitment to quality and adherence to standards. They also hold certifications like ISO 9001:2015, ensuring consistent quality in everything they do.

For further information, explore Taber Extrusions or connect with their team at 1-888-984-3795.

28 04, 2024

Aluminum Extrusions for Satellites: A Look into Taber’s Satellite Component Capabilities

2024-07-15T22:23:06+00:00April 28th, 2024|

An illustration of a satellite in orbit with the text “Aluminum Extrusions for Satellites: A Look into Taber’s Satellite Component Capabilities” and the Taber logo superimposed on a backdrop of stars, signifying Taber Extrusions’ expertise in aluminum extrusions for satellites and aerospace components.

The vast expanse of space is a remarkable place where cutting-edge technology and innovation work hand-in-hand to achieve incredible feats. Satellites, for instance, play a crucial role in various applications, from communication and navigation to Earth observation and scientific research. However, these marvels of technology require satellite components that are not only functional but also lightweight, durable, and resistant to the harsh environment of space. In the aerospace industry, aluminum extrusions play a versatile role as they can act as structural components in spacecraft or integrate into complex mechanisms within the cockpit.

If you’re curious about how aluminum extrusions for satellites are shaping the future of space technology, read on as we explore the various applications of this material and how Taber Extrusions, a leading aluminum extrusion company, provides innovative solutions for the defense and aerospace markets.

The Surging Demand for Aluminum in Space

According to various reports, the global aluminum market is projected to grow steadily in the next few years, reaching an estimated 74 million metric tons by 2025.

The exciting news is that the aerospace industry is already looking at innovative ways to ensure the future aluminum supply can meet this demand. One such way is recycling and repurposing aluminum and its alloys, leading to further advancements in space, aircraft, and satellite component manufacturing. This means we can see more efficient ways of using the material soon.

Why Aluminum Extrusions Excel in Space Exploration

A graphic that consists of various types of satellites and spacecraft, each illustrated and labeled. The artist stylized them against a dark background.

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Did you know that aluminum extrusions play a crucial role in the success of satellites? There are several reasons why aluminum is the perfect material for these fantastic machines.

First off, aluminum is incredibly lightweight, which is essential for satellites. By shedding even a single pound, we can save significant fuel during launch and maneuvering. This means that the right aluminum alloy can grant a satellite the ability to carry more equipment or travel even farther distances.

But don’t let its lightness fool you — aluminum extrusions are also powerfully durable. Satellite construction often requires materials capable of withstanding immense pressure and stress during launch and space travel. As a result, certain materials have become a top choice for this purpose.

Finally, another critical feature of aluminum is its natural resistance to radiation. Harmful radiation in space can expose satellites to severe damage, causing havoc on their sensitive components and interior. But with aluminum, we can help protect these delicate machines and ensure they continue to function flawlessly.

So next time you look up at the stars, remember the vital role that aluminum extrusions for satellites play in helping us explore the universe!

Beyond Satellites: A Universe of Applications

Aluminum extrusions are shaped lengths of aluminum formed by forcing molten metal through a die that have become vital in various space and aerospace applications. Their unique combination of lightweight, high strength, corrosion resistance, and malleability makes them ideal for multiple functions beyond satellite components.

Here’s a broader perspective on the diverse uses of aluminum extrusions in space and aerospace:

An ample indoor space in a museum showcases various aerospace exhibits. With its complex mechanical details, the intricate spacecraft module commands immediate attention as it hangs suspended. The module’s exterior displays complex engineering, with visible pipes and metallic structures. Another exhibit, wrapped in golden material, hangs suspended nearby. Structural beams painted in yellow, and blue add an industrial aesthetic to the space. Visitors are present, observing the exhibits and indicating a public setting.

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  • Structural Components — Wings and Fuselages: Large, high-strength extrusions form the backbone of aircraft wings and fuselages, providing the strength and rigidity to withstand immense forces during flight.
  • Communication and Thermal Management — Radiators and Coolers: Extrusions can be shaped into fins and channels for radiators and coolers, facilitating efficient heat exchange and temperature control.
  • Supplemental Oxygen and Fluid Systems — Valves and Pumps: Specific critical components within fluid and gas systems, like valves and pumps, can be crafted from aluminum due to their strength and machinability

What are some examples of spacecraft that utilize aluminum?

Spacecraft engineering has been at the forefront of technological advancements for decades. These technological marvels have pushed the boundaries of human exploration and discovery, from the International Space Station to the Mars Curiosity Rover. Here, we explore the importance of aluminum extrusions in spacecraft construction and examine spacecraft that rely heavily on this material.

  • International Space Station (ISS) — This iconic structure relies on aluminum extrusions for its modules, trusses, and other components.
  • Mars Curiosity Rover — The engineers constructed this rover‘s frame and many components, exploring the Martian surface, from aluminum.
  • Orion Project — NASA’s Orion spacecraft, designed for deep space exploration, utilizes aluminum extensively in its structure and various systems.
  • MBZ-SAT — The first satellite built entirely in the United Arab Emirates, MBZ-SAT also employs aluminum extrusions in its construction.
“Taber was originally recognized for our large shapes, and now we are establishing ourselves as micro extruders. Since we’ve added micro extrusions, friction stir welding, and billet casting, we’re pretty much spanning the gamut of aluminum extrusion competence. We were already well-versed within the defense and aerospace markets, but adding miniature aluminum extrusions to our capabilities has allowed us to become a one-stop shop for our customers in those industries. Our diversification has opened the door wide for our customers.”
– Taber Extrusions

How Taber Extrusions Is Providing Innovative Solutions not only for Satellite Components but also for Aerospace Markets

Taber, with its 50-year legacy, stands at the forefront of the aluminum extrusion industry, delivering a comprehensive array of products and services. Their offerings are designed to meet diverse needs, including those of the aerospace sector, for which they provide specialized aluminum extrusions for satellite components and other applications.

Taber’s commitment to quality and tailored solutions is evident in their adherence to the rigorous specifications of the aerospace industry. They continuously innovate, developing new aluminum technologies to elevate the performance of their extrusions. The sophisticated casthouse at Taber underscores their quest for excellence, crafting superior aluminum alloys for complex aerospace applications.

Some of the examples of Taber Extrusions’ products and services include: 

A large metal extrusion profile with 3 hollow pieces nested inside the other. On either side of the extrusions are the words “MICRO” and “EXTRUSIONS” runs along the length of a 3-inch section of a ruler.

Microextrusions

In the defense and aerospace industries, where precision, complexity, and strict tolerances are non-negotiable, microextrusions play a critical role. These are offered by Taber and feature cross-sections small enough to pass through a 1-millimeter square. The utility of microextrusions extends across a wide range of applications, including communication systems, electronics thermal management, guidance and radar systems, weapons systems, and firearms components, highlighting their versatility and importance in advanced technological environments.

Friction Stir-Welding

Friction stir-welding, a solid-state process known for producing high-strength, defect-free joins, enables the welding of aluminum extrusions in various shapes, sizes, and alloys into complex, seamless assemblies. This technique is particularly beneficial for constructing aircraft and spacecraft components, including wings, fuselages, and panels. Beyond aerospace applications, friction stir-welding is also utilized in creating fuel tanks, heat exchangers, and battery trays, showcasing its versatility across different manufacturing needs.

Billet Casting

Taber specializes in manufacturing aluminum billets for aerospace, marine, and other specialized sectors, leveraging state-of-the-art systems and the expertise of seasoned metallurgists and research engineers. The casting operations at Taber are not only ISO 9001:2008 certified but also equipped to handle a variety of billet sizes, including diameters of 7”, 8”, 9”, 11″, 16″, 20”, and 10 x 28, predominantly in the 6xxx series aluminum alloys.

If high-quality aluminum extrusions for satellite and aerospace components are what you need, look no further than Taber. As a premiere aluminum extrusions company in the U.S., Taber is well-equipped to meet the exacting standards your project demands.

About Taber Extrusions

Taber Extrusions is an American aluminum extrusion company and your ideal partner for full-service aluminum extrusions. Their top priority is to deliver nothing short of the best products and services to their esteemed customers. Providing quality products and services is essential to their philosophy of adding value. Their dedication to this principle is the foundation of their business.

Taber takes pride in its certifications, which include ISO 9001:2008, AS 9100C, and ABS Quality Assurance Program certificate no. 11-MMPQA-652. ABS Mill approves them to produce extruded aluminum alloy products for marine applications such as 5083H111, 5086H111, 5454H111, 5456H111, 6061T6, and 6082T6, with a maximum diameter of 1.0 inch, including the casting process. Choose Taber Extrusions for quality products and services that exceed your expectations… the sky’s the limit.

 

If you have any queries, please visit https://www.taberextrusions.com or call Taber at 1-888-984-3795.

28 03, 2024

Hard Alloy Aluminum Extrusion Manufacturing: The Technology of Hard Metals

2024-09-16T13:34:24+00:00March 28th, 2024|

Banner featuring “Hard Alloy Aluminum Extrusion Manufacturing: The Technology of Hard Metals” with industrial imagery and the Taber Extrusions logo.

Aluminum’s versatility and prevalence have made it a staple in various industries globally. Its numerous benefits position it as a favored material choice. Join us as we delve into hard alloy aluminum extrusion manufacturing — a cutting-edge method that enhances aluminum’s mechanical properties and expands its range of applications.

Recognizing aluminum

Despite being plentiful in the Earth’s crust, aluminum is rarely found in its pure form. Various forms of aluminum and its alloys are esteemed for their high strength-to-weight ratio, low density, corrosion resistance, and durability. Aluminum’s low density makes it an ideal lightweight alternative to steel, being 2.5 times less dense and favorable for applications needing portability.

Many aluminum alloys are malleable and ductile, making them effortless to machine and form. They possess excellent electrical and thermal conductivity while lacking magnetic and sparking properties. Recycling aluminum is possible due to its low re-melting temperature, which requires only 5% of the energy used in primary metal production. It also maintains its properties after multiple recycling cycles, up to 75%, highlighting its sustainability. 

What are aluminum grades?

Aluminum alloys are created by blending pure aluminum with various alloying elements to modify their mechanical properties, corrosion resistance, formability, and machinability. The Aluminum Association classifies and maintains the different grades of aluminum based on their composition and how they respond to mechanical and thermal treatment.

Wrought and cast are the two categories of aluminum alloys. Mechanical processes are employed like forging, bending, and rolling to shape wrought aluminum alloys. In contrast, cast aluminum alloys are formed by melting and pouring into molds to create specific shapes. Both types of aluminum alloys have their unique properties and applications. Wrought aluminum is worked in solid form, while cast aluminum is melted and poured into a mold.

Let’s dive deeper into wrought aluminum!

Wrought aluminum  possesses remarkable strength, and people can mold it into various shapes. The grade’s composition is achieved by melting aluminum ingots with a measured quantity of alloying metal. Rolling, forging, or extruding transforms the melted aluminum alloy into billets or slabs. Heat treatment is applied further to enhance the natural properties of the aluminum alloy.

Each wrought aluminum grade is assigned a unique four-digit number code:

  • To modify pure aluminum, you add the primary alloying element, represented by the first digit. The primary alloying element impacts the grade’s properties in a sequence.
  • The second digit denotes the alloy modification and requires specific documentation using IADS. If the number assigned is zero, the alloy is either unmodified or in its original state.
  • The third and fourth digits are random numbers in the sequence assigned to a specific alloy. For the 1000 series, these digits represent the alloy’s purity.

We can divide aluminum grades into several categories. The purest form of aluminum with the lowest yield and tensile strength belongs to the 1000 series. On the other hand, the 7000 series comprises alloys of magnesium, zinc, and copper and has the highest tensile and yield strength.

Soft Alloys

A collage of various modes of transport and infrastructure: the top left shows a large cruise ship on the water, top right features the Golden Gate Bridge illuminated at night, the bottom left displays high-voltage power lines against a dusky sky, and the bottom right depicts a space shuttle on its launch pad during nighttime.

1000 Series

Aluminum is a metal that can be very pure, with a grade of 99% or higher. There are different types of aluminum alloys, and one of them is called the 1xxx series. These alloys are good at resisting damage from rust and can carry heat and electricity well. Electric transformers and power grids often utilize them.

3000 Series

3xxx series aluminum alloys are a type of metal often used for various purposes because they have a good balance of strength and flexibility. Manufacturers add manganese to create these alloys, granting them unique properties.

6000 Series

The 6xxx series of aluminum alloys is a versatile and robust material with many construction and architectural uses. They can be heated and welded to fit different shapes and designs and are known for their ability to resist rust and wear over time. Perfect for many construction and architectural designs.

Hard Alloys

2000 Series

The material becomes very strong and tough when copper is mixed with aluminum to create 2xxx series aluminum alloys. Another exciting thing about this alloy is its strength can increase even more by applying heat treatment.

5000 Series

The 5xxx series is a type of material that is made stronger by adding magnesium to it. It can be welded easily and is resistant to rusting, especially in places with a lot of saltwater, like the ocean. People often use it to construct boats, shipping containers, and other structures exposed to salty and wet environments.

7000 Series

Various sectors, such as aerospace, utilize aluminum alloys for their operations. One type of alloy, the 7xxx series, is solid and can withstand harsh weather conditions. This alloy adds elements like zinc, magnesium, copper, and chromium.

The best aluminum extruder can offer high-quality aluminum extrusions that meet specific requirements.

Aluminum casthouse technology has come a long way, and choosing an extruder that uses the latest technology to produce top-quality aluminum extrusions is essential. To get the most out of this versatile material, you must rely on a reputable American aluminum extrusion company that is an expert in hard alloy aluminum extrusion manufacturing like Taber Extrusions.

With their state-of-the-art extrusion process, Taber can create custom aluminum shapes that meet their customers’ specifications. This high level of precision guarantees the result’s optimal performance and superior quality. Whether you need wrought aluminum for structural applications or intricate parts, leading hard alloy aluminum extrusion manufacturer, Taber, has the expertise and technology to deliver top-notch products consistently.

Comprehensive extrusion services by Taber

Taber offers a wide range of extrusion capabilities in all standard alloy series. They can extrude 2000, 5000, 6000, and 7000 series, and if you need something different, ask! They’ll even consider extruding in 1000 and 3000-series alloys upon request. Also, Taber uses recycled and prime aluminum to cast their extrusion ingots to meet the highest quality specifications. The ingots come in a range of diameters from 8” to 20” and rectangular sizes, too!

Taber offers various customized processing services to meet its clients’ needs. From billet casting at its Gulfport, MS plant to solution heat treatment, stretcher/detwister, cut-to-length, custom packaging, fabrication, statistical process control, quality assurance, and artificial aging ovens, it has the equipment and expertise to deliver high-quality and customized aluminum extrusion products.

A detailed comparison chart shows the manufacturing limits and comparative characteristics of different materials, their typical applications, extrusion press specifications, and auxiliary equipment & services.

Precision engineering and quality assurance

A leading extrusion company needs a leading team of experts as well. Taber has a team of engineers who can assist with the extrusion design using SolidWorks (CAD Design) and CAD Software (Auto CAD). It can ensure that the extrusions meet the tolerances in ASTM, AA, ANSI, DIN, or EN standards.

They are also certified and approved by several international and industry standards, such as ISO 9001:2008, AS 9100C, EN/JISQ 9100:2009, BABA, and ABS. Taber has the ABS Quality Assurance Program Certification #ALML 1320275 and the ABS approval to produce extruded aluminum alloy products for marine applications, such as 5083 H111, 5086 H111, 6061 T6, and 6082 T6, with a maximum thickness/diameter of 130 mm. Various sectors widely use Taber’s products, including aerospace, defense, transportation, energy, and industrial.

Leading the way in aluminum extrusion with state-of-the-art technology and commitment to quality

Taber stands out as a premiere provider of aluminum extrusion products in the United States, offering exceptional service and innovative solutions that meet the unique needs and expectations of customers while ensuring cost-effectiveness and quality. With vast experience, advanced equipment, and a commitment to excellence, they guarantee customer satisfaction and are the ideal partner for any aluminum project, regardless of size.

So, if you want to take your business to the next level, get a quote now with Taber, a premier hard alloy aluminum extrusion manufacturer. Their team of experts will work with you every step of the way to ensure your success. Don’t wait any longer; contact Taber today to experience the best aluminum extrusion products and services!

More about Taber Extrusions

Taber is a company that strongly believes in shaping customers’ dreams. They provide a comprehensive range of aluminum extrusion capabilities and value-added services, which enable them to become a complete partner throughout the entire process, from the design stage to the delivery of the final product.

Since its establishment in 1973, Taber has been committed to earning a top reputation in the industry by working closely with its customers, promoting innovation, and collaborating to find solutions to any challenges. Over the past four decades, they have become well-known for their highest standards of quality and responsiveness, and they are proud to hold the title of having the most extensive capabilities in the aluminum extrusion industry.

If you’d like to explore more of Taber Extrusion’s aluminum extrusion blogs, visit taberextrusions.com and follow them on social media so you can receive new blog alerts!

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28 02, 2024

Aluminum Casting Services for Aerospace, Marine, and Custom Chemistries for Specialized Industries

2024-02-28T16:18:21+00:00February 28th, 2024|

The most noticeable object in the photo is a massive yellow crane with the name “TABER” on it. The crane is lifting 3 lengthy metallic pipes that measure approximately two feet in diameter. Straps securely attach the pipes to the crane. Other industrial equipment and machinery fill the background of the image. The photo diffuses the lighting, creating a soft glow. At the same time, muted colors add to the overall industrial feel of the scene.

In order to fully grasp the importance of Taber’s aluminum casting services, you must first understand the importance of aluminum billets.

Aluminum billets are the unsung heroes of the industrial world. These unassuming cylinders of aluminum, typically 10-12 feet long and 7-20 inches in diameter, are the raw material from which countless objects are born. From sleek aircraft fuselages to the humble soda can, aluminum billets form the foundation for many products that touch our lives every day.

To begin the journey of an aluminum billet, workers extract bauxite ore and refine it into alumina. During smelting, the process uses a powerful electric current to separate the aluminum metal from the oxygen in alumina. Molds are filled with molten aluminum to create billets, which are then cooled, solidified, and subjected to further processing.

These versatile billets are extruded, rolled, forged, or machined into many shapes and sizes. Manufacturers can transform them into intricate components for airplanes, automobiles, and electronics or use them to create building materials, kitchenware, and sporting goods. The possibilities are truly endless.

So, the next time you hold an aluminum can or admire the gleaming surface of an airplane, take a moment to appreciate the humble aluminum billet that started it all. These unsung heroes of industry are a testament to human ingenuity and the transformative power of raw materials.

Two workers in full safety gear at Taber Extrusions’ brightly lit aluminum cast house in Gulfport, MS.

From Billets to Innovation: Cast Houses as the Crucible of Progress

Aluminum billets, those unassuming cylindrical metal blocks, are the lifeblood of countless industries. Before reaching their final form, they undergo a crucial transformation within the fiery heart of a cast house. These specialized facilities, with their towering furnaces and molten metal, act as the crucible where innovation takes shape.

Within the cast house, billets are heated to extreme temperatures, transforming them from solid to liquid. This molten state allows for precise manipulation and shaping, producing new and innovative products. Advanced casting techniques, such as low-pressure and vacuum, produce high-quality billets with superior strength and consistency.

These improved billets, in turn, fuel the fires of innovation in various industries. Automotive manufacturers utilize them to create lighter and more fuel-efficient vehicles. Aerospace engineers rely on them to construct more robust and more durable aircraft. Even the electronics industry depends on high-quality aluminum billets for producing smartphones, computers, and other devices.

But the role of cast houses extends far beyond mere production. They are also hubs of research and development, where engineers and scientists collaborate to refine existing processes and invent new technologies. From exploring recycled materials to developing advanced casting techniques, cast houses constantly push the boundaries of what’s possible.

Aluminum billets are not just raw materials but the seeds of innovation. Nurtured by the heat and expertise of cast houses, these seeds grow into the products that shape our lives. As technology evolves and industries strive for ever-greater efficiency and performance, the humble aluminum billet and the cast houses that transform them will remain at the forefront of progress.

Aluminum Casting Services: Fueling Innovation Across Industries

Aluminum billet casting is a crucial process that shapes diverse and vital components for various industries. From high-performance aerospace to rugged marine applications and even specialized custom chemistries, aluminum castings are pivotal in driving innovation and progress.

1. Aluminum Casting Services for Aerospace

The aerospace industry demands ultimate strength, lightness, and reliability, and aluminum castings rise to the challenge. Please note that aircraft components utilize them in a multitude of ways.

  • Airframes:

    The primary structure of an aircraft needs to have a high strength-to-weight ratio and excellent fatigue resistance.

  • Wings:

    responsible for lift generation, demanding a lightweight and robust design

  • Landing gear:

    absorbing impact and supporting the aircraft’s weight, necessitating exceptional strength and durability

  • Engine components:

    operating in extreme environments, requiring heat resistance and superior mechanical properties

2. Aluminum Casting for Marine

In the harsh marine environment, aluminum castings offer unmatched resistance to corrosion and fatigue, ensuring the longevity and performance of various components:

  • Hulls and superstructures:

    providing structural integrity and resisting the corrosive effects of saltwater

  • Propellers and shafts:

    wproviding structural integrity and resisting the corrosive effects of saltwater

  • Deck fittings and hardware:

    withstanding constant exposure to saltwater and harsh weather conditions

  • Lifeboats and davits:

    ensuring safety and functionality in emergencies

3. Aluminum Custom Chemistries

Beyond aerospace, firearms, and marine applications, aluminum casting shines in its ability to fulfill specific needs through customized chemistries:

  • Medical devices:

    requiring biocompatible alloys for implants and surgical instruments

  • Electronics:

    demanding high conductivity and thermal management properties

  • Automotive components:

    lightweight and robust parts for fuel efficiency and performance

  • Renewable energy technology:

    tailored solutions for solar panels, wind turbine blades, and other features

Aluminum casting, with its unmatched versatility, strength-to-weight ratio, and sustainability benefits, is poised to continue shaping the future of various industries. As technology advances and new applications emerge, aluminum’s unique properties will ensure its continued dominance as a material of choice for innovative solutions.

Taber Extrusions: where innovation and aluminum meet

Transform Your Business with Taber’s In-House Aluminum Casting Solutions

Taber Extrusions offers in-house aluminum casting solutions, which include manufacturing aluminum billets for specialized industries such as aerospace and marine. Their upgraded, state-of-the-art aluminum cast house, combined with experienced metallurgists and research engineers, enables them to produce high-quality aluminum billets. They offer a full range of aluminum alloys, including custom chemistries to meet their clients’ specific requirements.

Experience Unmatched Purity and Renewability with Taber’s Aluminum Refining Process

Taber utilizes Almex’s liquid aluminum refining system (LARS) to refine and purify the aluminum before casting. This process eliminates impurities such as dissolved hydrogen gas, nitrides, oxides, and alkali metals in a controlled and environmentally friendly manner. Additionally, Taber is committed to renewability and uses 75% commercial and extrusion manufacturing scrap to highlight this dedication further.

From Testing Capabilities to Quick Facts: The Fascinating World of Taber Extrusions

Taber Extrusions offers a comprehensive suite of testing capabilities to ensure the highest quality and consistency in their products. Key capabilities include:

  • On-site alloy verification and certification:

    This ensures that the chemical composition of Taber’s aluminum alloys meet the exact specifications required by their customers.

  • Ultrasonic testing:

    This non-destructive testing method uses sound waves to detect internal defects in the aluminum castings, ensuring they are free of flaws that could compromise their performance.

The infographic features a beautiful gradient background in shades of gold and brown. At the top is crisp white text that reads “CAST HOUSE CAPABILITIES.” Directly below the text, six shapes of varying sizes, with a sleek silver gradient, are arranged in a row horizontally. Beneath the shapes, text reads “Our casting capabilities and cast house information:" followed by a list in white text outlines the impressive capabilities of the cast house, including the latest technology to ensure internal quality, entirely designed and recipe-controlled DC casting, complete alloy family casting capabilities, a homogenization center for controlled heat treatment, and an on-site laboratory for metallurgical testing and ultrasonic lab house metallurgical analysis.

Quick Facts:

  • Recycled content makeup:

    Taber Extrusions is committed to sustainability and uses significant recycled content in its aluminum products. Their billets typically contain 25-30% prime aluminum and 70-75% scrap (a combination of commercial and extrusion manufacturing scrap).

  • Environmental benefits of recycling aluminum:

    Recycling aluminum is an effective way to conserve energy. It helps save up to 95% of the energy required to refine new aluminum. This makes aluminum production more sustainable by reducing greenhouse gas emissions.

  • CO2 emissions reduction:

    Recycling 1 ton of aluminum spares the planet from 9 tons of CO2 emissions. This translates to significant environmental benefits and helps to combat climate change.

  • Aluminum’s recyclability:

    Aluminum is one of the most recyclable materials on Earth. Roughly 74% of all aluminum produced is still in use today due to its excellent recyclability. This makes it a valuable resource for future generations.

Taber’s Aluminum Casting Revolution: Innovation Forging the Future Tabers

The American aluminum extrusion company Taber Extrusions invested in upgrading its aluminum casting capabilities. Taber’s improved cast house is a testament to their dedication to achieving the broadest capabilities in the aluminum extrusion industry. Taber prefers to keep everything under one roof, from casting to extrusion, machining, and beyond — casting ingots using prime and recycled aluminum to meet the required quality and chemistry specifications.

Unlock The Potential of Your Project: Why Choose Taber?

Taber Extrusions is a full-service partner that delivers high-quality products and services. They are dedicated to meeting and surpassing customer expectations, providing the best possible service. Since 1973, Taber Extrusions has been manufacturing solid profiles as wide as 31 inches and hollows up to 29 inches. In 1995, they expanded with the purchase of an extrusion facility in Gulfport, MS. Today, Taber Extrusions also launched expanded capabilities to include micro-extrusions and 7” billet molds, and shortly thereafter, added a new Hass VF-12 CNC vertical machining center.

Certifications

  • ISO 9001:2008 (technically equivalent to EN9100:2009 and JISQ 9100:2009)
  • AS 9100C
  • ABS QUALITY ASSURANCE Program certificate no. 11-MMPQA-652. ABS Mill has approval to produce extruded aluminum alloy products for marine applications 5083H111, 5086H111, 5454H111, 5456H111, 6061T6, and 6082T6. Maximum diameter: 1.0-inch casting process included.

If you want to learn more about the U.S. aluminum extrusion process and how it can fuel innovation in your industry, consider working with a trusted partner like Taber Extrusions. With decades of experience and a commitment to quality and innovation, Taber Extrusions offers various extrusion capabilities and value-added services to help you bring your ideas to life. If you want to elevate your products to the next level, contact the best aluminum extruder today to explore how they can assist you in leveraging the benefits of aluminum extrusions.

About Taber Extrusions: 

Taber Extrusions is a well-known aluminum extrusion manufacturer serving various industries, including aerospace, infrastructure, transportation, defense, and thermal management. With facilities in Russellville, AR, and Gulfport, MS, Taber Extrusions has provided an extensive range of aluminum extrusions since its inception in 1973. The company’s dedication to delivering exceptional goods and services can be observed by its possession of plate number 1 and AS 9100 certifications.

Taber Extrusions has earned its reputation for working closely with customers to problem-solve through innovation and collaboration. With over four decades of experience, Taber has the broadest capabilities in the aluminum extrusion industry, setting a benchmark for others.

If you have any queries, please visit https://www.taberextrusions.com or call Taber Extrusions at 1-888-984-3795.

2 02, 2024

In Focus Spotlight: Chad Fishback, New V.P. of Sales and Marketing

2024-02-22T21:04:39+00:00February 2nd, 2024|

Taber's In Focus Spotlight Chad Fishback and his wife Kristin

Meet Taber Extrusion’s In Focus Spotlight: Chad Fishback, the new Vice President of Sales and Marketing. According to Chuck Stout, President of Taber Extrusions, Chad brings a proven track record as a results-oriented sales leader focused on driving accelerated growth and profitability across a variety of industry sectors.

“Buckle up and get ready for the time of your life. Lots of great changes are here and those that are looking for advancement and challenges All Aboard the Taber train.” -Chad Fishback

Job duties & responsibilities of In Focus Spotlight Chad Fishback

In my current role as VP of sales, I am responsible for developing effective sales strategies to meet the company’s revenue goals. This involves analyzing market trends, identifying opportunities, and implementing strategies to maximize sales growth. Also, I oversee the sales team, providing guidance, support, and training to ensure they have the necessary skills and resources to meet their targets. This includes setting sales quotas, monitoring performance, and implementing performance improvement plans.

Where did you work prior to Taber; same industry or something totally different?

I have been in the aluminum extrusion market for 17 years.  I have had the privilege to work for multiple industry leading companies focused on many core markets.  There are so many great people in this industry and my love for this industry is defiantly tied to all my great relationships I have made over the years.
Taber_In Focus Spotlight Chad Fishback with family outside sports event exit
Taber_In Focus Spotlght Chad Fishback and his son at a sports event

When you’re not at work, what would we find you doing?

I love sports, watching them and playing them.  These days I spend most of my time watching my kids play.  I love to travel and spend time with family and friends.  I am 5 states away from visiting all US states.  Cooking has been a fun adventure too- I love using my smoker. Party at my house anytime.
 

Hometown?

Norco California
 

Family, children?

 
My wife Kristin – we have been married for 22 years. Tyler – 18 years old Senior in High school: Loves golf and going to concerts. Brianna is 16 years old: a 10th grade volleyball and basketball player and a Swiftie. Ellie is 13 years old: 7th grade cheerleader and loves cooking. Bennett: 10 years old, 4th grade football, basketball and baseball, loves playing on his switch.
Taber_In Focus Spotlight Chad Fishback and his family on a beach with a body of water in the background
Taber_In Focus Spotlight Chad Fishback and his family in the gardens
Taber_In Focus Spotlight Chad Fishback with family outside at night

What do you hope to bring to Taber in terms of leadership and company culture?

I hope to empower my fellow Taber employees by providing them with the necessary resources, support, and autonomy to make decisions.  Also, want to help promote a culture of diversity and inclusion by actively seeking diverse perspectives, fostering a sense of belonging. Driving accountability within all leadership at Taber and hold themselves and their teams accountable for their actions and results.  Help individuals take ownership of their work and strive for excellence.  All in in everything we do at Taber.

Chad Fishback’s favorite part about working for Taber so far?

The people have been wonderful and the culture of caring about the one is tremendous at Taber.  Our unique offering is fun to engage in new markets for me like Aerospace and Defense.  I love learning each day how I can impact the business and bring my unique leadership style to help drive change.

What sets Taber apart from other companies that deliver the exact same things?

We offer a unique product that provides a distinct advantage and solves a specific problem within the extrusion market. We are building a strong brand identity and reputation which includes creating a recognizable brand image, delivering consistent quality, and providing elite customer service. Taber loves innovation and technology by providing an elite customer experience which includes understanding customer needs, personalizing interactions, and exceeding expectations at every touchpoint.
Taber_InFocus Spotlight Chad Fishback and his family outside

What do you think the future holds for Taber?

I see a company with strong leadership who understands the importance of shaping organizational culture.  By not looking at the short term and playing the long game can contribute to major success’s at Taber. Every day try to inspire and motivate employees to drive innovation, adapt to changing market conditions, and make strategic decisions that align with the company’s goals. By fostering a positive work environment Taber can position itself for growth and navigate challenges every day. 

Learn about other team members of Taber Extrusions through our In Focus Spotlight.

Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com.

Become a customer today! Visit us, request a quote or call us at (888) 985-5319.

More About Taber Extrusions: 

In 1973, Taber Extrusions was founded. Pioneering a process for extruding rectangular billets, Taber is able to create solid profiles up to 31 inches wide and hollow profiles up to 29 inches wide. In addition, Taber purchased an extrusion facility in Gulfport, MS in 1995. It included a state-of-the-art cast house, two additional presses, microextrusion capabilities, and multiple fabrication expansions.

In addition to extruding billets in a wide range of alloys and sizes, the company also supplies aerospace, automotive, marine, infrastructure, and sporting goods markets alongside military applications. In both soft and hard alloys, Taber provides cast and extruded products to these markets

Moreover, Taber Extrusions has in-house friction stir welding capabilities, and continues to offer extruded aluminum components, value-added machining services, and raw material supply to the North American market. THis makes them a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

FACEBOOK: https://www.facebook.com/taberrecruitment

TWITTER: https://twitter.com/taberextrusions

28 01, 2024

A Year in Review: Best Aluminum Extrusion Blogs by Taber Extrusions

2024-02-28T16:21:36+00:00January 28th, 2024|

A black paper cutout of the word “BLOG” stands out, with a notebook and pen beneath. In the center, the Taber logo is encircled by L-shaped borders in gold and blue, creating a stylish composition.

Taber Extrusions goes beyond being a premiere aluminum extruder; but serves as a comprehensive resource, offering valuable insights and practical solutions to common industry challenges through providing the best aluminum extrusion blogs possible. Covering everything from news and trends to tips for enhancing extrusion capabilities, Taber ensures that you stay well-informed.

Here’s some of our favorite aluminum extrusion blogs of 2023:

1. Large Aluminum Extrusion Design

Are you ready to go BIG? This blog talks about how Taber elevates aluminum extrusion capabilities to new heights. With an exclusive rectangular container, they lead the industry in producing some of the widest and most complex multi-void hollows. Their large press capability, exemplified by the 8600-ton press, ensures the transformation of big dreams into reality. Explore the advantages of partnering with Taber, from reduced assembly time to streamlined design possibilities. Go BIG with Taber— where innovation meets excellence.

Graphic with a background of 3 black and white photos. A poem about aluminum in a white font is printed on the photos. The one on the left is a photo of a high-rise building, the one on the top right is a photo of a plane, and the one on the bottom right is a photo of a ship
A portrait slide containing Tabers’ seven types of alloys and their descriptions.

2. Which Aluminum Alloys are Best for Welding?

Welding joins two or more metal pieces, creating a permanent and robust bond. Various welding techniques, including GTAW, GMAW, FSW, and laser welding, can be used for welding aluminum metals. However, welding aluminum can be challenging because of the oxide layer on its surface and its high thermal conductivity. The aluminum must be appropriately cleaned and decreased beforehand for a successful welding. Furthermore, you should use the appropriate welding technique and filler material.

If you’re curious about welding aluminum and want to know more about the different techniques and materials, you should check out this helpful blog post. It’s written in an easy-to-understand manner that’s perfect for anyone who interested in learning about welding, aluminum alloys, and metals joining.

3. Aluminum Extrusions for Military & Defense

Aluminum extrusions offer a lightweight yet sturdy framework, enabling easy customization into diverse shapes. In this blog by Taber, the focus is on the extensive application of aluminum extrusion in the aerospace industry, where it plays a pivotal role in reducing the weight of aircraft, enhancing fuel efficiency, and ensuring structural strength. Armored vehicles similarly leverage aluminum extrusions to fashion lightweight armor capable of withstanding gunfire, explosions, and fire.

: A collage of five applications of aluminum extrusions in the military and defense sector.

This article also underscores Taber’s steadfast commitment and continuous supply of aluminum extrusions to the military and defense sectors.

The top of the Statue of Liberty is on the left with the Taber logo below it. The headline to the right of the Statue of Liberty says, “The Shape of Endless Possibilities — Taber Extrusions” above a collage of four images of Taber Extrusions’ equipment and their warehouse.

Read the full blog here.

4. BABA-Certified: Aluminum Extrusions Manufacturer Sourced in the USA

The Build America, Buy America (BABA) Act is a set of rules that requires the government to buy things made in the USA for government-funded projects. Taber Extrusions is a company that proudly manufactures aluminum parts to supply America’s military and defense sectors – committed to sourcing all parts in the USA responsibly and with top quality in mind. Aluminum is a versatile metal that offers benefits such as resistance to rust, good strength-to-weight ratio, and malleability for shaping. Taber offers many kinds of traditional aluminum extrusions and related processes, such as aluminum casting, fabrication, friction stir welding, and precision extruding.

5. Aluminum Extrusions: Material Comparisons

This blog post centers on the revolutionary impact of aluminum extrusions in modern construction, emphasizing Taber’s ability to intricately shape structures with precision. It underscores how aluminum outperforms alternative materials like wood, plastic, steel, and other metals. The article further highlights the diverse variations in aluminum materials, showcasing aluminum is a wise choice across various applications in the extrusion process.

If you’d like to explore more of Taber Extrusion’s aluminum extrusion blogs, visit taberextrusions.com and follow them on social media so you can receive new blog alerts!

Aligned on the left is the blog title, “Aluminum Extrusions: Material Comparisons,” which is written in a bold black font with a dark and light grey transparent background and the Taber logo beneath it. On the right, are a bunch of aluminum pieces that are unevenly, yet elegantly stacked vertically, showcasing different shaped profiles on a clear white background.

Follow Taber Extrusions:

LINKEDIN:  https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions/

More about Taber Extrusions

Taber specializes in creating aluminum products in unique shapes and sizes to various industries such as aerospace, automotive, marine, infrastructure, and sporting goods.

Founded in 1973, Taber Extrusions has expanded its markets beyond the military and has become a leader in the industry. Working with various tools and capabilities to create custom solutions for their customers, Taber features micro-extrusions in precise shapes and sizes, friction stir welding services, and offers a wide array of aluminum alloy options. Taber also has a CNC machining line that allows them to create custom aluminum components serving a diverse range of industries. Taber offers value-added machining services and can provide raw materials to customers throughout North America.

Interested in becoming a part of the Taber team? Submit your resume to careers@taberextrusions.com. You can also visit taberextrusions.com or call Taber Extrusions directly at: 1-888-984-3795.

29 12, 2023

Friction Stir Welding Services Spotlight: End Applications

2023-12-29T22:02:52+00:00December 29th, 2023|

A double-sided friction stir welding machine simultaneously welds two sides of the metal. Under that is the blog title: “Friction Stir Welding Services Spotlight: End Applications” and the Taber logo.

 

Friction stir welding is a solid-state process where a non-consumable tool generates heat through friction, softening the workpiece near the tool. The softened metal is mixed and forged under mechanical pressure, creating a steel-strong bond. It’s akin to a sculptor shaping and uniting metal like clay or dough.

FSW was invented in 1991 by The Welding Institute (TWI) in the United Kingdom, and it has since become one of the most versatile and widely used welding processes in the world. This blog delves into the realm of FSW, covering the process, its advantages over traditional methods, and its applications across industries.

Unlocking the Hidden Benefits of FSW — Your Ultimate Guide!

 

An infographic about the advantages of FSW and which industries benefit most from friction stir welding.

 

FSW has revolutionized the welding process and changed the way we join metals. It is a versatile and efficient process that offers several advantages over traditional welding processes.

  • High weld quality: FSW is a solid-state welding process that produces robust, flexible, tough welds without melting the metal and eliminating defects.
  • Low distortion: This localized welding technique minimizes distortion in welded components by concentrating heat near the weld area.
  • Wide range of materials: FSW can weld various materials like aluminum, magnesium, copper, and steel alloys

In addition to these advantages, FSW is a reliable and repeatable welding process. This makes it ideal for high-volume production applications.

 

A vector compilation of trains, buses, helicopters, subways, and airplanes in blue tones.

FSW Services Have Revolutionized Joining Metals (particularly in U.S. aluminum extrusions)

The industries that use the most FSW are:

Aerospace

Due to the need for aircraft fuselages to act as engine components, the aerospace sector has embraced FSW services for their lightweight, high-strength characteristics and their ability to maintain optimum structural integrity after being welded.

Automotive and rail

FSW finds its application in producing aluminum-intensive cars, where robust and reliable joints are paramount. By utilizing FSW technology, automotive manufacturers can reduce weight while maintaining structural integrity, improving performance and safety.

Marine

The marine industry widely employs FSW for welding aluminum structures that need high strength and corrosion resistance. It produces high-quality welds and is more environmentally friendly than other welding processes. Its use in the maritime industry has led to significant cost savings, improved efficiency, and better-quality welds.

Electronics

The electronics industry uses FSW to produce heat sinks and join dissimilar metals, such as copper and aluminum. It offers improved thermal performance, reduced weight, and reliable and repeatable welds, making it an attractive option for electronic device manufacturers.

General fabrication

FSW provides a solid-state welding process that results in high-quality, defect-free welds. It is also ideal for welding various materials, such as aluminum, magnesium, copper, and steel alloys, and has less distortion and fumes than traditional welding processes.

Various other sectors, such as energy, construction, and medical devices, also utilize FSW in addition to these industries. The FSW process is a great partner for demanding applications because it creates seamless and defect-free welds in large aluminum extrusions.

Taber Extrusions Expands Capabilities with Friction Stir Welding

 

Watch the “Taber: Advanced Friction Stir Welding Capabilities” video here: https://www.youtube.com/watch?v=Xw5sxgHSn7I

 

 

If your company is in need of friction stir-welding services, consider the leading American aluminum extrusion company—Taber Extrusions.

Taber’s FSW capabilities allow them to create panel assemblies that are very large (up to 200 inches wide by 65 feet long). They can also make double-walled hollow extrusions up to 6.5 inches tall, 32 inches wide, and 65 feet long. The FSW production cell carries out all of this through a unique production process, which also trims the profiles of the panels before joining them.

Taber’s in-house FSW capabilities provide its customers with a more comprehensive suite of services, meeting the ever-increasing demand for FSW across various industries.

More About Taber Extrusions: 

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with a facility in Gulfport, MS., in 1995, which houses a state-of-the-art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has been expanded multiple times – with the most recent being the addition of the new larger machining center.

Taber continues to extrude billet in a wide range of alloys and sizes, and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions is proud of its friction stir welding capabilities, and full offering of extruded aluminum components, value-added machining services and raw material supply to the North American market.

Taber Extrusions is here to make your dreams a reality. Taber’s team of experts will guide you through the entire process, from selecting the perfect custom shape to choosing the suitable alloy. And their award-winning extrusion process will bring your project to life.

Follow Taber Extrusions:

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

 

Are you interested in becoming a part of the Taber team? Submit your resume to careers@taberextrusions.com.

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