31 07, 2013

Houses Use Aluminum To Withstand Hurricanes

2017-01-26T23:37:29+00:00July 31st, 2013|

Over the past few months, we’ve all seen shocking images on news broadcasts of homes devastated by hurricanes across the country. But for one South Carolina home builder, a change in materials has them feeling confidant in the face of hurricane season. Meet Ray and Geoff Hawes, the father-and-son team behind Cat Five Houses. The Cat Five difference? Their home frames don’t use wood beams; instead, they chose aluminum. From Charleston’s Post & Courier:

As the most dangerous months of the hurricane season arrive, Ray and Geoff Hawes of Mount Pleasant aren’t worrying much.

That’s because the father and son entrepreneurs may have the strongest homes in the Lowcountry.

Both were built with an aluminum skeleton bolted together and connected to a heavy concrete foundation.

Both also cost a lot of money, a reality they acknowledge means that their approach isn’t for everyone.

But for those interested in paying a premium for a sturdy structure, the Hawes’ business, known as Cat Five Houses of Charleston, certainly would be worth looking into.

The aluminum is lighter and more portable than steel, and the frames can be quickly assembled and taken apart. The frames also can be placed on wheels and moved. And there’s one other advantage, too, says Quince Cody of Cat Five Houses.

“Aluminum has memory, where steel does not,” he says.

In other words, an aluminum structure can bend, then pop back in place, much like a soda can.

Hawes says the company isn’t looking to design or build homes, but it is looking to give architects, builders and their clients another choice, one that might cost more but that will stand the test of time.

“ ‘Built to last’ is our slogan, that’s what we’re trying to promote,” he says. “It’s a good way forward, not for everybody but for those who want to live here long term, and they don’t want to worry about the contents of their house, or their house.”

With the automobile industry rapidly getting behind the strength and durability of aluminum, it’s no wonder the construction industry is taking a closer look. Yes, it does cost more to use an aluminum skeleton, but in hurricane-prone areas, that price may have a value well beyond a dollar amount.

24 07, 2013

New Jaguar Models Will Have Aluminum Bodies

2015-06-18T15:33:07+00:00July 24th, 2013|

Tesla may have started an aluminum revolution with the Model S. We’ve noted that many auto manufacturers have looked to aluminum for a wide range of components — anything from the actual chassis to door frames or mechanical parts. Now British luxury car maker Jaguar is jumping in the fray. Jaguar’s XS series (due in 2014 as part of the 2015 fleet) is being developed as an immediate competitor to the BMW 3 series. While a lot of the specs are exciting, the part we like best is this:

(From Edmunds.com)

Jaguar’s upcoming BMW 3 Series killer, which may be called Q-Type, will feature a weight-saving aluminum monocoque body structure…The 2015 Jaguar XS will be the least expensive Jaguar when it arrives in 2014. It will anchor the low end of the Jaguar range, a slot previously occupied by the long-defunct X-Type.

The new XS compact sedan will have a strong sporting bias, according to the U.K.’s Autocar magazine, which its lightweight, aluminum construction should usefully amplify.

There’s more news too. If you’re more into the rugged types of vehicles, Jaguar’s Land Rover brand also has you covered:

Beyond the XS, Jaguar Land Rover wants to expand the use of weight-saving, aluminum monocoque body structures across its entire range in the future, say insiders. That will include models cheaper than the F-Type sports car that is currently the least expensive aluminum monocoque model in the group’s range.

JLR’s new aluminum platform, which debuted on the latest Range Rover and is used on the just-launched Range Rover Sport, will also form the basis of the LR4 replacement, the next-generation XJ sedan, and the next XF.

What’s more exciting, an aluminum-based luxury car or an aluminum-based tough 4WD vehicle? Considering that Land Rovers were used to get around Jurassic Park, we’ll pick the later as a showcase of aluminum’s durability.

17 07, 2013

Is Aluminum The New Glass?

2015-06-18T15:33:07+00:00July 17th, 2013|

Aluminum is found in all sorts of different smartphones these days, and plenty of recent posts show that it is a preferred material for the next generation of mobile devices. However, those devices primarily use aluminum in the body – but what if it actually replaced the glass protecting the screen?

Microsoft has considered this innovation and is looking at translucent aluminum to protect its new line of smartwatches. From The Verge:

The news follows prototype testing of devices with a Surface connector, and reports that Microsoft is requesting 1.5-inch displays from component manufacturers. AmongTech recently reported that smartwatch prototypes include a variety of removable wrist bands in blue, red, yellow, black, white, and grey colors. We’re told that this is accurate, and that Microsoft’s smartwatch plans center around the idea of removable bands. AmongTech also claims that prototypes are housed in Oxynitride Aluminum, an expensive “translucent aluminum” that is said to be three times harder than glass.

Three times harder than glass – consider all of the times people have dropped their smart devices on the pavement and cracked the glass. Now comes a clear material that’s primarily used for military purposes; the next logical step would be bulletproof iPads, right?

 

11 07, 2013

File Under Bad Idea: Stealing Aluminum Chicken Statues

2015-06-18T15:33:07+00:00July 11th, 2013|

Recycling aluminum is worth .78 cents per pound these days. So, if you had something weighing around, oh, 600 pounds or so, you could get about $468 for it.

Or you could go to jail in a story that’s equal parts The Onion and TV’s Cops.  You don’t often get headlines like this in the aluminum industry, but then again, things like “Darrin Edwards, Tyler Jones, James Smith Arrested For Stealing, Riding Aluminum Chicken In Florida” just don’t happen that often. From the Huffington Post:

Three men were charged with grand theft after allegedly stealing a purple, 9-foot, 600-pound aluminum chicken statue, First Coast News reports.

Darrin Luke Edwards, 19, Tyler Lee Jones, 21, and James Joseph Smith, 18, were arrested for hatching the plan on Wednesday in San Mateo, Fla. Ben Smith, the chicken’s owner notified authorities after hearing a ruckus outside around 6 a.m. Tuesday.

Smith told deputies that when he went outside, he saw the bird being dragged down the street behind a Chevrolet truck, News 4 Jax reported. One man allegedly mounted the chicken and rode its back about a mile down the road. They then unhooked it and fled.

Chances are, these fellows weren’t looking to turn the aluminum chicken in for a valuable return. Instead, this was probably more a case of misguided youth and a dare gone too far.  In any case, if you ever wondered what you could get charged with for stealing an aluminum chicken statue, now you know.

3 07, 2013

Service Truck Manufacturer Turns To Aluminum For Next-Gen Vehicles

2015-06-18T15:33:07+00:00July 3rd, 2013|

We’ve seen high-performance sports cars go to aluminum bodies. We’ve also seen mainstream American auto manufacturers turn to aluminum for lighter bodies. Now, specialized vehicle makers are joining in the trend.

 

Reading Truck Body, LLC provides vocational trucks designed for specific industry services. Their next-generation CSV model (Classic Service Van) has switched from traditional steel bodies to aluminum bodies. From PR Newswire:

 

The new CSV features welded design construction and utilizes formidable aluminum alloy and extrusions throughout, including the load space floor. It is 210 pounds lighter than previous generations, allowing for greater payload capacity, improved fuel efficiency and less wear and tear on the chassis. This new aluminum construction will pass through Reading’s exclusive E-Coat and powder coat process, making it the longest lasting finish in the industry. This all adds up to a positive impact on the owner-operator’s bottom line.

 

The CSV continues to exhibit many unique Reading features such as a seamless wheelhouse panel, shuttle panel pass through, flush mount floor to threshold channel, Reading’s patented hidden hinge technology with recessed and concealed hardware, LED lighting and a standard ten year limited warranty. The CSV will have optional security systems available – the master locking system or the exclusive Reading Latch-Matic® system. The body was designed with a universal understructure for GM and Ford cutaway chassis applications, which streamlines the manufacturing process, allows for shorter lead times and drives simplified inventory levels for the distributor. The next generation Aluminum CSV57 & CSV75 will be available with many optional value-added packages for specialized vocational markets.

 

With luxury cars, everyday commuter cars, and now specialty service vehicles all turning to aluminum, soon it won’t be news when this occurs – it’ll be the gold standard. Or, should we say, the aluminum standard.

26 06, 2013

Sony Taps Aluminum To Build New Smartwatches

2017-01-26T23:37:29+00:00June 26th, 2013|

Smartphones have come a long way in both style and substance since the nascent days of old Blackberry and Windows Mobile devices. Are watches in for the same evolution?

Sony thinks so. Last winter, they released the Sony SmartWatch, an Android-based wristwatch. While it didn’t garner much positive buzz, it did set the stage for the product’s evolution. Recently, Sony announced the SmartWatch 2. If you’re wondering why we’re talking about this, it’s because Sony decided to go the same route as many smartphone manufacturers and use a lightweight aluminum frame. From MobileSyrup:

The water- and dust-resistant timepiece aims to be an improved version of what many people considered a half-baked product when it was announced in early 2012. The SmartWatch 2, however, is based on much newer Android software, supports newer Bluetooth protocols, and is, frankly, a better, more fully-realized product overall.

It has a 1.6-inch 220×176 pixel display with three Android navigation buttons below its screen — back, home and menu. The SmartWatch 2 is compatible with a range of Android apps, and can function as a second screen for incoming calls and texts, and even be utilized as a camera remote.

The SmartWatch 2 also joins a number of recent Sony products in a consistent design approach; you can see the nicely-crafted aluminum power button on the right hand side, and the entire product has been built with a lot more care than its predecessor. Sony will offer a stainless steel black wristband if the included plastic one isn’t up to scratch, and the SmartWatch 2 is compatible with all 24mm straps.

Will connected watches take off the same way smartphones have? It’s hard to tell, but at the very least, manufacturers like Sony have picked a winning material for their product frames.

21 06, 2013

Are Aluminum Cans Better Than Bottles For Beer?

2015-06-18T15:33:08+00:00June 21st, 2013|

At Taber Extrusions, we obviously love aluminum. It’s strong, durable, and you can recycle it for a good value — all wonderful things.

However, for those of at Taber that are also beer connoisseurs, we’re not a fan of aluminum cans. Yes, the silver bullet is usually an indicator of mass-produced macrobrew hell. It’s just not something that aficionados usually associate with quality. However, a number of beer crafters and microbrews are beginning to move away from the traditional bottle and reconsider the benefits of aluminum cans. From Fox News:

Reasons for the shift? Today’s aluminum cans are increasingly designed with wider openings allowing the drinker to experience the beer’s aroma before tasting it (check out more about Sly-Fox “360” cans), and now are coated inside so there is no metallic taste.  Brewers say cans do a better job of preserving the beer by keep out the harmful oxygen and light, and the aluminum cools down the brew much faster than a bottle.

Adrian Perez, high-end brands manager at L&F Distributors in El Paso, Tex. says cans are also convenient.

“A lot of the craft cans started coming about when some of the bottles were not being able to be enjoyed in parks and certain areas where bottles were excluded,” said Perez.

While beer cans have been around for decades, the craft brew industry was turned on its head in 2002 when Oskar Blues Brewery, maker of Dale’s Pale Ale, became the first microbrewery to produce and distribute exclusively canned beers.

Then, it was a revolutionary idea for hand-crafted brew to be sold in cans, which were widely seen as inferior. But today many craft brewers have embraced what has been dubbed the can revolution. In fact, one beer consistently rated as one of the world’s top beers–The Alchemist’s Heady Topper — is available only in cans.

Now, this summer even Boston Beer Company, owner of the Sam Adams brands, plans to release its “Sam Can” in the U.S.–the first canned beer in its 29 year history.

That all seems pretty sensible for microbrews to move towards aluminum cans. Still, for die-hard beer fans, it might take just a little bit more time to get used to sipping out of a can rather than a bottle.

18 06, 2013

Canadian Government Supports Aluminum Transportation Innovations

2015-06-18T15:33:08+00:00June 18th, 2013|

American, Japanese, and European car makers have pushed hard to incorporate aluminum into their vehicles, and now our neighbors to the north are jumping on the bandwagon — except instead of just cars, they’re looking at the bigger picture. The National Research Council Of Canada has announced a new focus on studying aluminum innovations for the transportation industry. From Collision Repair Magazine (note the alternate spelling for aluminum):

 

“Canada is a global leader in producing aluminium, and now has the opportunity to lead the world in the transformation of aluminium into parts for lighter weight vehicles,” says Michel Dumoulin, General Manager of the Automotive and Surface Transportation portfolio at the National Research Council of Canada. “This program will support Canadian manufacturers in developing lighter parts and structures that will make our vehicles more fuel efficient, safer and environmentally friendly.”

 

The new Lightweighting of Ground Transportation Vehicles program will see to the development, validation and deployment of advanced technologies to form aluminium into parts and to assemble and join these parts into next-generation vehicles. The $45-million program will enable the industry to reduce overall vehicle weight by 10 percent within the next eight years.

 

While Canada doesn’t produce the volume of vehicles as the United States, Germany, or Japan, its manufacturing industry contributes parts to car companies around the world. This new government initiative to support aluminum innovation shows that the aluminum movement isn’t just isolated to one company or even one country – it’s an end-to-end revolution across the entire workflow.

6 06, 2013

Airstream’s New Aluminum-Everywhere Trailer

2017-01-26T23:37:29+00:00June 6th, 2013|

For decades, Airstream has brought retro-modern sensibility to the camping experience. With the unique look of aluminum shells, an Airstream trailer quickly stands out whenever and wherever you see it. However, Airstream’s new International Sterling trailer takes this one step further, creating a one-of-a-kind experience that blends Airstream’s signature style and the latest amenities for both style and comfort.

What makes the International Sterling different? It doesn’t just have aluminum on the outside; veteran Airstream designer Christopher C. Deam found a way to have aluminum cover all of the International Sterling’s inner surfaces for a look that truly blends retro and modern. From GizMag:

Covering surfaces like the cabinetry and walls, the aluminum interior isn’t just designed for pure aesthetics but to enhance the overall experience and more seamlessly blend interior with exterior.

Deam at first worried that an aluminum interior would be too much, overwhelming the eyes and taking an established design cue too far. After years of tinkering with the idea, he decided that by contrasting the grained aluminum of the exterior with an anodized aluminum interior, Airstream could successfully go all metal.

“We put our heads down and analyzed the problem … how do we do something nobody else can do? How can we be authentically Airstream?” says Deam. “Aluminum’s a challenging material, but that’s what we wanted to show off – Airstream’s great skill and craftsmanship with it.”

The Airstream International Sterling is currently in production, so there’s no retail price to go with it yet. However, if camping with a trailer is still too rough for you, perhaps you’d like to check out our find from last week.

29 05, 2013

Aluminum Pods Invade The Home

2017-01-26T23:37:30+00:00May 29th, 2013|

Classic science-fiction design gave us a lot of metallic pod-looking things in the 1950s and 1960s. Today, Belgian designers at Dethier Architectures used that look as inspiration for a unique loft, one that needed something to act as room divider, artwork, and hallway all in one. And it took one big piece of aluminum to get the job done. From GizMag.com:

“We were fortunate to have a committed and receptive client who was fascinated by precision engineering,” the company’s project description runs. So the company set about designing a visually striking yet useful aluminum pod to be placed smackedy-boo in the middle of the apartment (formerly an industrial-scale bakery).

 

The pod itself contains two bathrooms, a toilet, the heating and ventilation equipment as well as some storage space. It also acts as a break, with the living room on one side (with a TV built neatly into the pod), and the bedroom on the other.

 

Fans of industrial design will no doubt have spotted the inspiration behind the pod. Dethier Architectures says that the famous aluminum Airstream trailer, designed by William Hawley Bowlus, influenced the material, form and also the detailing of the pod, though its brushed finish is perhaps a little less lustrous (and easier to maintain).

 

Maybe it’s not the ideal aesthetic for every home, but for those that want future-retro in a Jetsons-style model, aluminum pods are the way to go. Aluminum has become so popular in cars, perhaps we’ll see it in home building next.

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