Taber Extrusions has extrusions in the name, but it’s really a full-service aluminum extrusion company. Taber controls it all, from the casting of the billet, the extrusion process, fabrication, and finally, the logistics.
Taber possesses a commitment to meeting and exceeding customer expectations by providing both products and customer service levels that are of the highest quality. This commitment is at the core of their operating philosophy.
Taber Extrusions History
Taber Extrusions was founded in 1973, when the Taber family acquired an aluminum extrusion plant in Russellville, Arkansas from Dow Chemical (which had originally built the plant in 1970). National Material Company L.P. (NMLP) later purchased the company in 1976. The Arkansas facility was originally dedicated to the production of specific military-related, large, wide, and long extrusions for the U.S. government.
Taber’s Russellville facility houses the largest rectangular aluminum extrusion press in North America, which uniquely positions Taber to extrude super-wide shapes – much more comprehensively than is possible with traditional round containers. This rectangular container allows them to supply some of the industry’s widest, most complex, multi-void hollows.
In 1995, the Gulfport, Mississippi facility was acquired in response to the growing need in the domestic market for aluminum billet products. Taber added 7″ billet molds to their existing extrusion billet casting profile.
With the intention to expand even further, in 2015, Taber upgraded the Russellville fabrication facility even more. By 2017, Taber’s aluminum cast house expansion was completed and acquired 7″, 9″, 11″, 16″, 20″, and 10″ x 20″ rectangular billet molds.
Taber completed the relocation and start-up of its micro-extrusion press lines in 2018. This greatly expanded their supply possibilities with extrusion solutions, programs, and services. Taber’s newest ultra-precision extrusion manufacturing lines have a product envelope with a circle size of 3 inches or less and a weight per foot of 1 lb. or less. The micro-extrusion presses differ from traditional extrusion presses in that they can produce extrusions with a wall thickness of 0.010 inches and tolerances of +/- 0.001 inches. Designers and engineers can use these micro-extrusion production centers to develop profiles that would otherwise be impossible to extrude using conventional presses.
“The expansion of an existing company such as Taber Extrusions means a lot more than the location of a new company. It means that Taber is in the right place and has what it needs to succeed. Taber plays an important role in the defense of our nation with products that are an asset to our defense capabilities.”
“This was an obvious next-step for Taber,” said Jason Weber, V.P. of Sales and Marketing, in an article by Light Metal Age Magazine. “The company was founded in 1973, and never stopped diversifying, adding new capabilities, and technologies. We are known for aluminum extrusions, fabrication, billet casting, ultra-precision extrusions. Friction stir welding was going to happen eventually.”
As for the most recent addition to Taber’s extrusion capabilities, they announced the Haas VF-12 CNC. This one-of-a-kind machine allows Taber’s top engineers to design optimal extrusion shapes using specialized software to have them made within this “self-contained factory,” all in one precise and effective process.
“We will continue to invest in technologies that provide the widest scope of services in the aluminum extrusion industry. The Haas VF-12 CNC machine is yet another example of our willingness to invest and deliver the widest scope of services across the aluminum extrusion continuum.”
Taber cares about the communities in which their employees live and work. Their goal is to provide their employees with a safe and secure workplace that has an emphasis on personal and professional development, as well as cultivating an attitude focused on delivering genuine and reliable service. Excellent customer service will always stand out, and Taber enjoys the many long-term relationships which have developed over the years because of the personal accountability that they give to their customers.
Forming and shaping the identity of a community is one of the greatest things about Taber’s position. Not only are local businesses like Taber a crucial element in creating a culture for the community, but they also build connections and relationships with the people.
Work at Taber Extrusions
As an aluminum extruder with extremely broad and unique capabilities there is no question that Taber’s employees have been the foundation of their success. They have developed an atmosphere where people are respected and appreciated. The Taber family plans to continue to foster careers that are right for their people, and right for their business. There is no question: Taber’s employees power their success.
Taber is growing fast, and we are seeking talent in engineering, operations, sales, and more! You may be exactly what we’re looking for in our vision for future growth. Feel free to apply and place your resume in our database. We have an extensive community of career opportunities, and we are always on the hunt for great talent and professionals. You can also apply to an open position which will either match you to your next career move or place you in our network to receive job updates.
Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. With in-house casting solutions, ultra-precision extrusion manufacturing, friction stir welding capacities, and a full range of hard and soft aluminum alloys, Taber continues to align itself as an industry leader in having the broadest available capabilities.
Today, Taber Extrusions is proud of its recently added VF-12 CNC machining line and a full offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market. Adding these capabilities to a growing portfolio propels Taber into the future in a quest to continuously improve the quality and service we provide to our customers.
Taber Extrusions, located in Russellville, AR and Gulfport, MS, is a highly regarded provider of aluminum extrusions to a wide variety of industries including aerospace, infrastructure, transportation, defense, and thermal management. A minority-owned business enterprise which is ISO 9001, AS 9100, NADCAP, and ABS certified, Taber’s present and future customers can expect to see increased supply opportunities with the expanded set of extrusion solutions, programs, and services.
Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS which houses a new state-of-the-art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has since been expanded multiple times. Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond military since its inception and supplies cast and extruded aluminum products in a variety of soft and hard alloys.
Today, Taber Extrusions is proud of its added friction stir welding capabilities, full offering of extruded aluminum components, value-added machining services and raw material supply to the North American market. The addition of in-house FSW capabilities makes Taber Extrusions a vertically integrated supplier of FSW panels and assemblies never seen before in North America.
Known as a leading aluminum extruder, Taber offers a full range of aluminum alloys including hard, soft, marine, and armor grade. Choose from 2000, 5000, 6000, and 7000 grades with custom chemistries available for specific metal fabrication needs. Taber’s aluminum extrusions range spans from less than 1 lb./ft. to over 140 lbs./ft., making Taber the broadest extruders of aluminum profiles in the industry. Their multi-void hollow capability is up to 29” wide, and they can produce solid extrusions up to 31” wide. As part of Taber’s value-added approach, they offer design assistance for custom and specialty aluminum profiles.
Taber also offers the only 28” x 10” rectangular container size in North America.
In a rectangular container, uniform metal flow in width and thickness of wider bars and profiles, the following is achieved in contrast to round container of similar geometry:
The flatness can be controlled to within 75% of AA specification on wide panel, multivoid hollow profiles of up to 29” width.
Contour on most profiles can be controlled as per the spec without secondary operations.
Superior dimension control and consistency throughout the length of the extruded profile.
Taber’s aluminum fabrication capabilities include precision sawing, horizontal machining and manufacturing, extra-large CNC machining, 5-axis CNC machining, multi-axis machining, and a vertical machining center. Taber’s cut tolerances cover length and squareness of cut (up to +/- .050″) across a maximum 36″ width (minimum cut length of .75″). These precision saw-cutting capabilities for rod & bar/standard extruded shapes and customized aluminum extrusion profiles saw cut with greater accuracy, providing their customers with a product precise enough to be loaded directly into their machining centers. The precision cut blanks save customers time and money compared to having to cut mill lengths in-house.
Machinery — Aluminum CNC machining services:
Haas VF-12… COMING SOON!! (Link to latest blog on this topic)
With the completion of a 2017 cast house modernization, Taber has increased its billet capacity by over 30%, expanded its range of high quality aluminum alloys (hard, soft, marine, aerospace, and defense), and enabled the use of more diverse scrap material in its process, allowing for the production of billet with high recycled content. “We have evolved into a fully integrated supplier with control over our raw materials by casting the alloys and diameters necessary to feed our extrusion presses,” says Eric Angermeier, President of Taber Extrusions.
“Our recent cast house modernization has significantly increased the billet quality that will flow through all aspects of our business. Our capabilities to serve diverse markets are greatly enhanced and we now have capacity for third party sales of extrusion billet and large forging stock,” Angermeier adds. (Read full article in Light Metal Age magazine here.)
Taber launched their “Billets Straight to You” (aluminum billets for immediate sale) campaign in 2020, which includes aluminum alloys 6061 and 6063, with 6005, 6005A, 6082 available upon request.
Taber’s micro-extrusion manufacturing lines have a production envelope with a circle size of 3 inches or less and a weight per foot of 1 lb. or less. For comparison, the 8,600 ton press in Taber’s Russellville facility produces profiles with a minimum weight of 4 lbs. per foot.
Unlike traditional extrusion presses, these micro-extrusion presses are built to allow for the production of extrusions with wall thicknesses of 0.010 inches and tolerance capabilities of +/- 0.001 inches. These miniature extrusion production centers allow designers and engineers the freedom to create profiles that are un-extrudable through conventional presses.
Taber’s FSW capabilities include simultaneous two-side welding, double wall hollow extrusions up to 6.25 inches tall, 32 inches wide, and accepts lengths up to 65 feet long. Taber’s friction stir welding production cell is capable of creating panel assemblies 200 inches wide by 65 feet long, with integrated pre-joining profile trimming. With profile widths up to 31 inches, lengths up to 65 feet, and ability to weld up to 3/4 of an inch in a single pass, Taber has an operational envelope that is unmatched within the industry.
Friction stir welding is commonly used in the rail, automotive, marine & shipbuilding industries, military & defense, commercial & industrial construction, infrastructure, and in aviation & aerospace.
The addition of in-house FSW capabilities makes Taber Extrusions a vertically integrated supplier of FSW panels and assemblies never seen before in North America.
“This was an obvious next-step for Taber,” said Jason Weber, V.P. of Sales and Marketing, in a 2019 article by Light Metal Age Magazine, “the company was founded in 1973, and never stopped diversifying, adding new capabilities, and technologies. We are known for aluminum extrusions, fabrication, billet casting, ultra-precision extrusions. Friction stir welding was going to happen eventually.”
LEADING ALUMINUM EXTRUDER TABER
Custom shapes for most any application
Taber Extrusions is a full-service partner with an unwavering commitment to consistently meeting and exceeding customer expectations by providing both products and service of the highest quality. This commitment is at the core of everything they do… making certain that whatever you can dream, they can give it shape.
The story of human dominance over nature really begins at metalworking with bronze. Bronze represents humanity’s first steps in substantively transforming the essence of the object around them, rather than just manipulating the physical shape of naturally occurring materials.
Since the introduction of bronze more than 10,000 years ago, metallurgy has continued to evolve. Most of the “giant leaps” in metalworking occurred thousands of years ago, but the technological age has brought about unprecedented advances of its own. Many of the advances piggybacked on the slow progression of past eras, as is the case with steel. However, aluminum stands out for its rise as a brand new, never seen before metal that arrived to chart the course for a new era of human progress.
This “metal, that looked like silver, but was too light to be silver” appears in the Roman history books of Pliny the Elder. He tells of how the Roman emperor saw the beauty and versatility of the metal, and, afraid of what its discovery could do to the price of silver, ordered the beheading of the only chemist capable of producing aluminum. The chemist, who claimed only he and the gods knew the secret of making aluminum, took the secret to his grave. From then, the gods were slow in trusting the secret to humans again. In fact, it wasn’t until 1825 that chemist Hans-Christian Orsted produced the first pure aluminum. This Danish scientist got to keep his head and the honor of introducing the world to a game-changing element.
With aluminum in hand, a whole new world opened to engineers and manufacturers. A lightweight, durable, corrosive-resistant, conductive, tasteless, and versatile metal immediately transformed the possibilities for industries, from aerospace and transportation to food and beverage. Soon aluminum, which at first was considered a royal, luxury metal, would find its way into everyone’s home through consumer products such as cars and appliances.
Fueled by these past successes, aluminum continues to be a forward-looking material. Innovation characterizes this industry, focused on pushing the boundaries of the youngest member of the great metal family. Today’s research and development in the aluminum industry focuses on testing and understanding aluminum alloys.
To make these alloys, aluminum is melted and then mixed with other elements such as zinc, magnesium, and copper, among many others. Each alloy has a different set of characteristics, and consequently a different set of uses. In order to streamline the transition of these elements from research to application, aluminum alloys are assigned a four-digit number, where the first number indicates the main element that is alloyed with the aluminum. Some alloys, such as the ones found in the 3xxx series (Manganese), are great as cooking utensils, while other alloys, such as the 7xxx (Zinc) series, are perfect for aircraft. This classification of aluminum alloys gives end-users a guide by which they can pinpoint the aluminum alloy to fit their needs.
Specialized aluminum alloys can be found in our power lines, skyscrapers, appliances, automobiles, aircraft, and consumer products, from soda cans to refrigerators. Perhaps the only thing greater than aluminum’s achievements are the promises for tomorrow. From increased electrical conduction, to stronger, more lightweight aluminum, many of the world’s industries count on aluminum alloys to make their own progress possible. In this way, aluminum alloys are a keystone for the world’s continued technological progression.
At Taber Extrusions, our job is to keep up with every twist and turn in the exciting world of aluminum, so that we can deliver the perfect aluminum alloy for the job. Our intricate, precision extrusionsembody our attention to detail and understanding of the nuanced world of aluminum. Taber uses a wide scope of aluminum alloys to deliver quality aluminum extrusions according to customer specifications. That means, every product is tailor made, in substance and in shape.
Many ages have gone by since the first humans began shaping the natural world to their liking. Many, too, have gone by since we began using the power of chemistry to create the perfect materials. At Taber, we take our place within these traditions of progress and innovation, and are proud to work with aluminum, the metal of the future. Come take advantage of our aluminum extrusion expertise and best practices in the sector to meet your needs today!
ABOUT TABER EXTRUSIONS
Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS in 1995 which houses a new state-of-the-art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has been expanded multiple times.
Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.
Today, Taber Extrusions is a vertically-integrated supplier of friction stir welding panels and assemblies in North America not previously seen – offering extruded aluminum components, value-added machining services, and raw materials.