aluminum extrusion Archives - Taber Extrusions

6 02, 2025

Why Engineers Prefer Aluminum Extrusion

jane2025-06-16T13:16:39+00:00February 6th, 2025|

Key Takeaways

Engineers prefer aluminum extrusion for precision and sustainability: Aluminum extrusion processes reduce waste, offer diverse material options, and deliver corrosion-resistant, durable solutions that align with global sustainability goals.
Taber Extrusions offers tailored expertise: With decades of experience, Taber delivers innovative, high-quality solutions for industries, ensuring reliability and precision in every application.
Sustainability and innovation set Taber apart: Taber’s environment-friendly practices, advanced manufacturing processes, and ability to handle complex designs make it a trusted partner for engineers seeking excellence in aluminum extrusion.

Why do engineers prefer aluminum extrusion? Its unmatched versatility, cost efficiency, and sustainability make it an indispensable material across industries. Aluminum extrusion has become a cornerstone in modern manufacturing and design, offering the flexibility and performance engineers need to develop innovative, reliable solutions for applications ranging from transportation to renewable energy.

The benefits of aluminum extrusion are vast, from its adaptability to its eco-friendly properties. Engineers prefer aluminum extrusion not only for its ability to meet stringent design requirements but also for its contributions to reducing environmental impact. This blog explores why engineers consistently choose aluminum extrusions, exploring key advantages, applications, and insights across multiple industries.

Reasons Why Engineers Prefer Aluminum Extrusion

Aluminum extrusion provides several compelling advantages, making it the preferred material for engineers:

Design versatility and precision

Extruded aluminum can be shaped into complex profiles with tight tolerances, enabling engineers to design custom solutions tailored to specific needs. Whether it is lightweight frames for automotive applications or intricate components for aerospace, aluminum extrusion supports creativity without compromising structural integrity.

Lightweight yet strong

Aluminum alloys offer an exceptional strength-to-weight ratio, a crucial benefit in industries like transportation, aerospace, and defense, where reducing weight improves efficiency and performance. Advanced high-strength steels (AHSS) may have their applications, but aluminum extrusions provide a comparable lightweight alternative with added design flexibility. The Aluminum Extruders Council highlights how this combination of strength and weight is an industry game-changer.

Aluminum extrusion in sustainability

As industries shift toward greener practices, aluminum extrusion plays a pivotal role in sustainable manufacturing. Aluminum is 100% recyclable without losing its inherent properties, making it a sustainable choice for infrastructure, renewable energy, and automotive sectors. Engineers favor aluminum for its ability to align with long-term environmental goals, as outlined in the Aluminum Extruders Council’s guide on aluminum sustainability.

Aluminum Extrusion Applications Across Industries

The versatility of aluminum extrusions has secured their role in numerous industries, making it clear why engineers prefer aluminum extrusion. Let’s explore some of its key applications:

Transportation

Automotive aluminum plays a pivotal role in reducing vehicle weight, improving fuel efficiency, and meeting strict emissions standards. From crash management systems to battery enclosures in electric vehicles, extruded aluminum components are becoming essential in modern transportation.

Aerospace and defense

Lightweight aluminum alloys are critical in aerospace and defense applications, where every gram counts. Aluminum extrusion profiles contribute to robust yet lightweight aircraft, satellites, and military vehicle structures.

Construction and architecture

In construction, aluminum extrusion provides durable and aesthetically pleasing solutions. Aluminum for infrastructure includes window frames, curtain walls, and structural supports that combine strength and corrosion resistance, ensuring long-term performance.

Consumer goods and electronics

Manufacturers widely use extruded aluminum in consumer goods due to its sleek appearance, lightweight nature, and excellent thermal conductivity. It’s also a preferred material for components such as heat sinks and enclosures in the electronics industry.

Renewable energy

In renewable energy, aluminum extrusion is essential for solar panel frames, wind turbine components, and energy-efficient building designs. Engineers appreciate aluminum’s durability and resistance to environmental factors in these demanding applications. Learn more about the role of aluminum in renewable energy here.

Why Engineers Choose Aluminum Extrusion

Engineers prefer aluminum extrusion for its ability to deliver precision, performance, and sustainability. Its advantages include:

Efficient manufacturing: Extrusion processes are cost-effective, allowing for reduced material waste and streamlined production.
Wide material options: Aluminum alloys offer diverse mechanical properties, ensuring engineers can select the right material for the job.
Durability: Aluminum extrusion profiles withstand harsh environments, offering corrosion resistance and longevity.
Sustainability standards: Using recycled aluminum reduces energy consumption and greenhouse gas emissions, supporting global sustainability goals.

A person wearing a checkered shirt and overalls is handling a piece of metal. Stacks of metal beams with U-shaped cross-sections are in the foreground. The setting appears to be an industrial or construction site with buildings in the background. The worker seems to be inspecting or measuring the metal beams, indicating a task related to construction or metalwork.

Image Attribution: https://www.freepik.com/premium-photo/man-chooses-metal-profile-construction_36430725.htm#fromView=search&page=1&position=5&uuid=60e524f5-7d5f-404a-b794-03d050755185

Your Trusted Aluminum Extrusion Partner

When it comes to meeting engineers’ unique needs, Taber Extrusions stands out as a leader in the industry. With decades of expertise, Taber offers comprehensive solutions tailored to the most demanding applications. Taber’s aluminum extrusion capabilities ensure precision, quality, and reliability from transportation to renewable energy.

Why Choose Taber?

Innovative solutions: Advanced manufacturing processes to meet complex design requirements
Commitment to sustainability: Adherence to eco-friendly practices and sustainability standards
Industry expertise: Proven track record serving diverse sectors, including aerospace, defense, and automotive

Engineers trust Taber Extrusions for their commitment to excellence and ability to deliver aluminum extrusion solutions that drive success. Request a quote today to discuss how their aluminum extrusion expertise can support your next project.

About Taber Extrusion

For over four decades, Taber Extrusions has been at the forefront of the aluminum extrusion industry, renowned for its innovative solutions and unwavering commitment to quality. Their extensive capabilities, including the production of complex and wide profiles, set them apart as a leader in the field. Serving diverse sectors such as aerospace, defense, automotive, and renewable energy, Taber consistently delivers precision-engineered products that meet the highest industry standards. Their dedication to sustainability and customer satisfaction underscores their role as a trusted partner in engineering excellence.

Fill out the form below, and discover how Taber Extrusions can elevate your projects today!

Follow Us On Social Media!

6 01, 2025

Not Just a New Year’s Resolution: Aluminum Extrusion Sustainability

jane2025-06-16T14:08:22+00:00January 6th, 2025|

Is the concept of aluminum extrusion sustainability more than just a popular industry term? With the increasing emphasis on sustainability in global markets, the significance of aluminum extrusion in promoting sustainable practices has never been greater. This extends beyond just meeting environmental standards. It involves transforming how products are made, how resources are managed, and how industries adapt to the evolving demands for greener solutions. From automotive to renewable energy, construction, and more, aluminum extrusion offers a pathway to reducing carbon footprints and advancing sustainable development.

This blog explores how aluminum extrusion contributes to sustainability. Utilizing aluminum reduces material usage, enhances energy efficiency, and creates recyclable products. Additionally, we will discuss the impact of supply chain management, including insights from a case study on sustainable practices from Taber Extrusions’ sister company, National Material Company (NMC). These factors illustrate how a holistic approach to aluminum extrusion can lead to a more sustainable future.

Aluminum Extrusion: A Sustainable Material Solution

Aluminum extrusion offers unique advantages when it comes to sustainability. The process of shaping aluminum alloy into profiles allows for the development of lightweight yet strong components. This makes it ideal for industries aiming to reduce material usage without sacrificing performance. This material solution is especially beneficial in applications requiring high-strength and durable products, such as aluminum for infrastructure, automotive, and renewable energy sectors.

Industry-Wide Sustainability Initiatives

The aluminum extrusion industry, led by organizations such as the Aluminum Extruders Council (AEC), actively promotes sustainability initiatives. These include energy-efficient production practices, widespread use of recycled materials, and industry-wide sustainability reporting through the Environmental Product Declaration (EPD). By participating in these programs, companies ensure that sustainability efforts extend beyond individual manufacturers and set industry standards for sustainable development.

Automotive Applications: Lightweighting for Efficiency

In the automotive industry, aluminum extrusions have become indispensable for vehicle light-weighting initiatives to improve fuel efficiency and reduce emissions. Replacing traditional steel components with aluminum extrusion profiles significantly reduces weight and enhances overall vehicle performance. For instance, automotive aluminum is utilized in structural components like crash management systems, suspension parts, and battery housings for electric vehicles. This shift supports sustainability efforts and meets the stringent requirements of the advanced high-strength steel (AHSS) standards. Therefore, vehicles are ensured to maintain high safety and quality benchmarks.

Aluminum in Renewable Energy

The development of sustainable products in the renewable energy sector heavily depends on aluminum extrusion. Solar panel frames, wind turbine components, and electric vehicle charging stations are examples of extruded aluminum being used to provide strength, resistance to corrosion, and a lower environmental footprint. By integrating aluminum into these applications, energy consumption during manufacturing and installation is significantly reduced. The entire process is then more eco-friendly. Moreover, aluminum’s recyclability is critical in minimizing waste and supporting a circular economy.

A close-up view of the underside of a solar panel array revealing structural details and wiring.

Image Attribution: https://www.freepik.com/premium-photo/back-side-solar-panel-photovoltaic-alternative-electricity-source-concept-sustainable-resource_62854161.htm#fromView=search&page=1&position=9&uuid=fa5aa196-600a-47d9-b09e-7ec352460014

Expanding the Reach: Industries Served by Aluminum Extrusion

Beyond automotive and renewable energy, aluminum extrusions are crucial in aerospace, defense, and marine engineering industries. For example, aluminum’s lightweight and high-strength properties in aerospace applications contribute to improved fuel efficiency and load capacity. In the defense sector, extruded aluminum is used in protective structures and components for military vehicles to ensure high performance and durability. Also, the marine industry utilizes aluminum for shipbuilding, where its corrosion resistance enhances longevity in harsh environments.

Image Attribution: https://www.freepik.com/premium-photo/net-zero-carbon-neutral-concepts-net-zero-greenhouse-gas-emissions-target-climate-neutral-long-strategy-wooden-cubes-with-netzero-icon_289389669.htm#fromView=search&page=1&position=17&uuid=c8aedff8-75bb-496a-8747-a30b4f3f8401

Recyclability and the Circular Economy

Aluminum is inherently sustainable due to its recyclability. Approximately 75% of all aluminum produced is still in use, showcasing its long-lasting value and efficiency. Recycling aluminum requires just 5% of the energy needed for primary production, which dramatically lowers the carbon footprint. This closed-loop approach ensures that the environmental benefits of aluminum extrusion are maximized across industries. Incorporating recycled content into the extrusion process further reduces the environmental impact and makes aluminum a key player in the global shift towards a circular economy.

Research published in environmental science journals has shown that recycling aluminum results in significantly lower energy consumption than other metals, such as steel or copper. One study suggests that the process of recycling aluminum consumes just 5% of the energy needed for initial manufacturing. Thereby, this backs up broader initiatives to decrease industrial greenhouse gas emissions and preserve natural resources.

The Role of Responsible Sourcing and Supply Chain Management

Aluminum extrusion in sustainability extends to responsible sourcing practices and efficient supply chain management. Companies that prioritize sourcing ethically produced aluminum contribute to the broader industry initiative of transparent and accountable supply chains. This approach aligns with AEC’s EPD, which establishes uniform sustainability metrics across the industry and enables companies to achieve higher sustainability standards.

Case Study: National Material Company (NMC) and Supply Chain Transparency

A critical aspect of achieving sustainable aluminum extrusion is optimizing the supply chain to reduce waste and emissions. As detailed in a case study involving NMC, the integration of transparent supply chain practices was essential for addressing a customer’s request for a comprehensive global steel and aluminum parts supply chain footprint. The complexity of this task required NMC to analyze both direct and indirect emissions, as well as logistical processes. The company employed systematic approaches following GHG Protocol standards to accurately calculate emissions intensity based on the volume of metals processed.

NMC’s experience highlights the importance of transparency in metal procurement, logistics, and processing to minimize embedded emissions. By collaborating with partners like Greenway Steel, NMC successfully demonstrates how thorough supply chain transparency can facilitate more efficient decarbonization efforts, ultimately paving the way for future sustainability targets in the metals industry.

Partner with Taber Extrusions for Your Aluminum Extrusion Sustainability

Taber Extrusions is a leader in the aluminum extrusion industry known for its commitment to sustainable manufacturing and product innovation. It serves industries including automotive, infrastructure, defense, and renewable energy with tailored aluminum extrusion solutions that adhere to the highest industry standards and focus on quality and environmental accountability. Offering vertically integrated services that encompass everything from billet casting to advanced machining, Taber’s facilities are equipped to handle the most demanding requirements.

A technician wearing a hard hat, face shield, and protective gear, operating a liquid aluminum refining system (LARS).

The company’s comprehensive approach to aluminum sustainability ensures that its processes meet and exceed regulatory standards. By continually seeking ways to enhance resource efficiency and reduce environmental impacts, Taber reinforces its position as a trusted partner for businesses looking to adopt more sustainable practices. Their dedication to sustainability extends to innovative design solutions and collaboration across industries to drive the next generation of green technology.

Contact Taber today to learn how their solutions can help achieve your company’s aluminum extrusion sustainability objectives.

About Aluminum Extrusion Sustainability Leader—Taber Extrusions

Since 1973, Taber Extrusions has been a leader in the aluminum extrusion industry, renowned for innovation, quality, and exceptional service. As the only company in North America with a rectangular container, Taber can produce super-wide shapes and complex multi-void hollows, setting it apart in the market.

Serving diverse industries such as aerospace, defense, infrastructure, and renewable energy, Taber combines technical expertise with a commitment to environmental responsibility. Headquartered in Russellville, Arkansas, with a regional sales office in Gulfport, Mississippi, Taber is dedicated to advancing aluminum extrusion sustainability and efficiency.

Taber offers customized solutions that adhere to the highest industry standards, emphasizing quality and environmental stewardship. Their vertically integrated services—from billet casting to advanced machining—ensure superior products for any project.

Partner with Taber Extrusions to create innovative and sustainable solutions for your next project.

Follow Us On Social Media!

16 09, 2024

Why Use Structural Aluminum for Window Walls and Curtain Walls

joe2024-09-16T22:38:55+00:00September 16th, 2024|

Structural aluminum for window walls and curtain walls has become an essential material in modern construction. Initially, aluminum was costly and rarely used in civil engineering. However, the adoption of the Hall-Héroult electrolysis process in the 1920s drastically reduced production costs. It made aluminum a viable option for various structural applications.

The Empire State Building, constructed in 1931, marked a significant milestone. It utilized aluminum extensively in its structural and interior elements. This included the iconic fresco on the lobby ceiling and gold-accented walls. Its use slowed during the 1940s due to the material’s demand in aircraft manufacturing. Aluminum regained popularity in the mid-20^th century, especially in construction of high-rise buildings and bridges.

Today, aluminum is valued for its light weight, durability, and ability to withstand extreme temperatures ranging from -80°C to +300°C. These properties makes it ideal for skyscrapers and architectural elements like window and curtain walls.

Structural Aluminum — A Versatile Choice for Modern Building Envelopes

To begin, Aluminum’s versatility is evident across various industries. Here are five of its most common applications in modern construction:

Aluminum Skirting Aluminum skirting is known for its durability and resistance to blemishes, knots, and warping, unlike timber. It doesn’t crack, splinter, warp, or rot when exposed to moisture, making it a cost-effective and easily replaceable option.
Roofs Aluminum is an outstanding material for roofing, often used in tiles and shingles due to its high corrosion resistance and lightweight nature. Its excellent strength-to-weight ratio makes it ideal for applications requiring both durability and minimal mass. Additionally, aluminum roofing cools quickly after exposure to sunlight, and its malleability allows for intricate design profiles, ensuring a long lifespan.
Cladding Pure aluminum cladding offers a combination of non-combustibility, aesthetic appeal, and superior thermal properties. Aluminum sheets, especially when paired with reflective foil, provide insulation far exceeding that of thick brick or stone masonry, making them particularly effective in extremely cold environments.
Window and Door Frames The high strength-to-weight ratio of aluminum makes it the preferred material for window and door frames. Aluminum frames are suitable for modern houses, high-rise buildings, and period homes alike. They can be powder-coated in any color, and the material’s inherent strength allows for minimal use while supporting large glazing areas and resisting wind deflection.
Aluminum Curtain Walls The most extensive use of aluminum is in curtain walls, which are the large glass and grid structures seen on skyscrapers. Without aluminum, these structures would be too heavy. Structural aluminum for curtain walls is essential for weather resistance, reducing building sway, increasing energy efficiency, and offering versatile design possibilities for architects. They are crucial for modern urban architecture, combining functionality and aesthetic appeal.

Understanding the Distinction Between Window Walls and Curtain Walls

In modern mid-rise and high-rise buildings, it’s common to see exteriors that appear to be entirely made of glass, replacing traditional materials with sleek, transparent facades. These glass structures are typically referred to as curtain walls or window walls. While these terms are sometimes used interchangeably, they represent distinct architectural elements.

Curtain Walls: Hanging Facades

Curtain walls are non-load-bearing facades attached to the exterior of a building’s floor slabs, functioning like a decorative curtain. These walls, typically six to ten inches deep, span from one slab to the next and are available in two main types: stick-built, assembled on-site, and panelized, arriving prefabricated and ready for installation.

While curtain walls add a striking visual element to a building, they require fire-stopping between floors, and can have noise transmission issues. They are generally more expensive than traditional slab-to-slab window systems.

Window Walls: Integrated Envelopes

The installation of aluminum window wall systems between floor slabs anchors them at the sill and the head and extends them from the interior to the exterior of the building. These non-load-bearing walls typically span floor to floor and are no more than twelve feet tall.

Prefabricated and ready to install, window walls do not require fire-stopping since they sit between floor slabs. Additionally, noise transmittance is less of a concern. Window walls offer a cost-effective and stylish option for achieving a ground-to-roof window appearance without the high price tag or operational problems. To maintain a continuous exterior facade look, you can use a slab bypass cover to ensure a seamless transition between floors.

Benefits of Using Structural Aluminum for Window Walls and Curtain Walls

Using structural aluminum for window walls and curtain walls comes with numerous advantages over traditional materials, making it a cost-effective, versatile, and sustainable choice for modern construction. Its lightweight nature, combined with high strength — especially in the 6XXX series — enables larger spans and innovative architectural designs without compromising structural integrity.

Additionally, aluminum’s design flexibility allows for the extrusion of complex shapes, crucial for intricate window and curtain wall systems. Beyond its practical benefits, aluminum is fully recyclable, aligning with sustainable building practices and reducing overall maintenance costs.

Infographic of the lifecycle of an aluminum billet in the extrusion process is illustrated in six stages: aluminum alloy chemistry, billet casting, the aluminum extrusion process, delivery, the use phase, and recycling.

Taber Extrusions: Your Trusted Aluminum Distributor

Taber Extrusions is a leading distributor of high-quality aluminum structural components, offering custom extrusion capabilities tailored to meet the industry’s specific needs. Their advanced manufacturing processes and specialty architectural aluminum components ensure top-tier products designed to your specifications.

Taber offers exceptional extrusion capabilities across all standard aluminum alloy series, including the popular 2000, 5000, 6000, and 7000 series, with additional options available upon request. They serve a diverse range of applications, including defense, marine, military, charging stations, satellites, architectural projects, bridges, curtain walls, and structural aluminum for window walls, all while adhering to stringent industry standards.

Processing Services Include:

Billet casting — Gulfport, MS Plant
Solution heat treatment
Stretcher/detwister — 750-ton capacity
Contour correction
Cut-to-length
Custom packaging
Light fabrication
Statistical process control
Quality assurance — defense contractor approved
Artificial aging ovens

Engineering Services Include:

Extrusion design assistance
Tolerances
CAD software (Auto CAD)
Ultrasonic testing — portable immersion (115 ft tank)
Analysis and testing capabilities — hardness, metallography, chemistry, mechanical property testing, conductivity testing

By choosing Taber, you gain access to unparalleled expertise and a steadfast commitment to quality in the aluminum industry. Contact them today to discover how they can support your aluminum needs.

Taber Extrusions at GlassBuild America 2024

Taber Extrusions will attend GlassBuild America 2024, the most significant event for North America’s glass, window, and door industries. Hosted by the National Glass Association, this event brings together industry professionals to showcase product innovations, attend educational sessions, and participate in live demonstrations. With over 9,000 attendees and 490 exhibitors, GlassBuild America provides an excellent platform for networking and discovering the latest trends and technologies. Join Taber Extrusions in Dallas, TX, from September 30 to October 2, 2024.

More About Taber Extrusions

Taber specializes in producing architectural aluminum products in unique shapes and sizes for industries including aerospace, automotive, marine, and infrastructure.

Since its founding in 1973, Taber Extrusions has grown beyond its initial military focus to become a leader in the aluminum extrusion industry. Utilizing various tools and capabilities, Taber creates custom solutions for its clients, offering precise micro-extrusions, friction stir welding services, and a wide selection of aluminum alloy options. Their CNC machining line enables the production of custom aluminum components for diverse industries. Additionally, Taber provides value-added machining services and supplies raw materials to customers across North America.

Visit taberextrusions.com or call 1-888-984-3795.

Follow Us On Social Media!

15 07, 2024

Taber Does That? Aluminum Extrusion in Russellville, Arkansas

jane2024-07-15T22:30:07+00:00July 15th, 2024|

Taber offers a comprehensive solution for aluminum extrusions in Russellville, Arkansas. From custom aluminum cut-to-length pieces to complex fabricated products utilizing advanced techniques such as friction stir welding, we possess the expertise and capability to transform your project into reality.

Whether you’re a seasoned original equipment manufacturer (OEM) in the marine and offshore industry or a innovative inventor with a groundbreaking concept, Taber is equipped to assist you. By navigating the realm of aluminum alloys, extruded aluminum components, aluminum joining techniques, and CNC machining, we are able to bring your vision to fruition.

Russellville’s Aluminum Masters

Taber Extrusions’ journey commenced in Russellville, Arkansas, in 1973. Initially, they focused on producing large, wide, and long aluminum extrusions primarily for the U.S. government, particularly for military projects. While they remain headquartered in Russellville, their capabilities have significantly expanded alongside their extrusions.

In 2014, Team Taber enhanced their operations in Russellville by incorporating fabrication capabilities. This advancement enables them to custom cut, bend, and assemble aluminum parts precisely to specifications. Moreover, their range of services continues to grow.

A testimonial quote from Congressman Steve Womack about Taber Extrusions on a dark background. The text highlights the importance of Taber's role in national defense. The word 'Testimonial' is faintly visible in cursive behind the quote.

Taber’s Friction Stir-Welding Capabilities

Now, let’s fast forward to 2019. Taber embarked on a significant expansion. This was not merely for additional space but for a transformative addition: state-of-the-art friction stir welding (FSW) technology.

Notably, Taber’s FSW capabilities are unparalleled in North America. They can weld panels up to 200 inches wide and 65 feet long, handle thick aluminum up to ¾ of an inch in a single pass, and even weld double-walled hollow extrusions.

Haas VF-12 CNC Machining Upgraded Taber’s Precision Machining

In 2021, Taber added another powerhouse – a new Haas VF-12 CNC machining line. Such advancement allows them to precisely machine their extra-long aluminum extrusions on-site, ensuring that all processes, from cutting to finishing, occur under one roof.

With a rich history and state-of-the-art equipment, Taber consistently pushes the boundaries of aluminum manufacturing. Their commitment to innovation and expansion makes them the ideal partner for any aluminum extrusion project, large or small, in Russellville.

Why Choose Taber in Russellville?

Taber is a trusted name in aluminum extrusion in Russellville, known for more than just their expertise. They prioritize safety and quality in every extrusion project:

Safety is Paramount

Taber received a prestigious Safety Excellence Award from National Material L.P. (NMLP). The achievement is attributed to their clear safety guidelines and dedication to offering regular training sessions. A proactive approach to ensure all employees are actively engaged in maintaining a safe work environment.

At Taber, fostering a healthy company culture is a top priority. They cultivate a supportive community where safety and well-being are paramount, enabling the production of the highest quality aluminum parts.

Three individuals are standing together, holding a trophy. They are dressed formally; one in a white shirt and bow tie, another in a black suit, and the third in a blue polo shirt. They appear to be in a setting with focused lighting from above, and the trophy has a shiny, metallic helmet design on a black base.

If you are a business in need of aluminum extrusion in Russellville and seek to collaborate with a safe, reliable, and experienced company, Taber is the ideal choice

Taber’s Environmental Initiatives Praised by Russellville

Taber made significant changes to reduce energy consumption, upgrading their compressed air system and optimizing their production processes to enhance efficiency. Furthermore, these improvements not only minimize energy usage but also reduce operational costs.

In recognition of these efforts, the city council of Russellville honored Taber with a special award for their commitment to sustainability. The acknowledgment underscores Taber’s dedication to both excellence and environmental stewardship.

Taber’s Certifications

Taber is Your Premiere Partner for Aluminum Extrusion in Russellville

Taber Extrusions isn’t your average aluminum company. With a rich history and a relentless drive for innovation, they excel in utilizing aluminum to make remarkable achievements possible. From robust equipment for the military to rockets for aerospace companies, and even sunshade systems for architectural designs—Taber supports a variety of industries.

Taber offers custom aluminum extrusion solutions tailored to your specific needs. Their team provides expert guidance to ensure optimal results. They achieve all this with the highest quality and precision, not just following industry standards but setting them with cutting-edge solutions in aluminum extrusion. Taber Extrusions is more than just a supplier; they are a dependable partner you can rely on for aluminum extrusion in Russellville.

Experience the Taber difference for yourself and see why, when it comes to aluminum extrusion, Taber does that. Ready to get started? Contact Taber today! Let them turn your aluminum extrusion dreams into reality.

More About Taber Extrusions

Taber proudly stands as a premier American provider of aluminum extrusion services. Committed to excellence, Taber ensures that every product and service surpasses the highest standards, honoring the trust and esteem of their valued clientele. They are dedicated to delivering substantial value through quality offerings. Experience the unparalleled service of Taber Extrusions, where your highest expectations are not just met, but exceeded—where possibilities reach beyond the horizon.

For further information, explore Taber Extrusions or connect with their team at 1-888-984-3795.

If you’d like to explore more of Taber Extrusion’s aluminum extrusion blogs, visit taberextrusions.com and follow them on social media so you can receive new blog alerts!

Follow Us On Social Media!

28 06, 2024

Taber Does That — Aluminum Extrusion in Gulfport, Mississippi

joe2024-06-28T19:36:40+00:00June 28th, 2024|

The text,“Taber Does That: Aluminum Extrusion in Gulfport?” is printed on a world map background. The image includes three hexagonal insets showing large aluminum billets handled by an overhead crane, a cylindrical extrusion, and workers operating machinery, highlighting the company’s capabilities.

For over 40 years, Taber has been a trusted leader in aluminum extrusion in Gulfport. They don’t just create extrusions. They control the entire process, from in-house billet casting at their state-of-the-art aluminum casthouse to the final extrusion of your desired shape. Paying close attention to details ensures that only the best quality materials are used and that every step is under their complete control.

Taber Extrusions’ Gulfport, Mississippi facility featuring freshly cast billets, with a graphic below noting various sizes of billets reflecting their capabilities: 10”x 28”, 20”, 16”, 11”, 9”, 8”, and 7”

Taber Extrusions’ Story is a Legacy of Innovation

Taber Extrusions’ journey in the world of aluminum extrusion began in 1973. They carved their niche by pioneering a process for extruding rectangular billets, allowing them to create extrusions in impressive sizes — up to 31 inches wide for solid profiles and 29 inches for hollows. This innovation established Taber as a leader in the industry.

Over the years, Taber has continuously expanded its expertise and legacy in the aluminum extrusions industry. A pivotal moment came in 1995 with the acquisition of a facility in Gulfport, Mississippi. This expansion wasn’t just about acquiring more space; it signified a leap forward in capabilities. The Gulfport facility features a state-of-the-art aluminum casthouse, giving Taber greater control over production. It also added two new extrusion presses and micro-extrusion capabilities, further diversifying their offerings. The fabrication area has also seen multiple expansions, solidifying their ability to deliver complete aluminum solutions.

In July 2017, Taber Extrusions significantly upgraded their casthouse in Gulfport, Mississippi. The outdated technology limited their ability to meet the growing demand for high-quality aluminum billets.

Partnering with Almex USA, Taber installed a brand-new casting line featuring:

Degassing and melt purification systems for cleaner aluminum
Billet and slab tooling for various sizes and shapes
Automation for improved control and efficiency

A unique challenge involved the existing circular casting pit. Through creative solutions, Taber and Almex engineers could adapt the new equipment to fit this legacy design. This included modifying the casting tables and incorporating advanced billet mold systems. Almex increased the billet produced with each cast, boosting Taber’s production efficiency.

Taber Extrusions’ Gulfport, Mississippi facility featuring large aluminum billets being handled by a yellow overhead crane marked ‘TABER.’

The casthouse modernization has resulted in several key benefits for Taber:

Higher billet quality: Improved filtering and cleaner melt ensure dependable strength and a smooth exterior for the billets.
Increased production: The new equipment allows Taber to produce more billets per cast and handle a broader range of alloys.
Enhanced control & traceability: Automated systems provide precise control over the casting process and ensure consistent quality for every billet.

Today, Taber is a multifaceted aluminum extrusion company. They’ve transitioned from their initial focus to offering a comprehensive range of services. Taber caters to a wide range of markets beyond their military roots, from custom extrusion and fabrication to heat treatment and quality assurance. Aerospace, automotive, marine, infrastructure, and sporting goods are just a few industries that rely on Taber’s expertise. Their clients’ needs are met by supplying cast and extruded aluminum products in various alloys.

How does the Taber Advantage transform raw materials into finished products?

Have you ever wondered how those sleek aluminum components are made? The process behind them is called aluminum extrusion, and it’s like using a high-tech cookie cutter for metal. Imagine soft but solid aluminum being squeezed through a mold with a specific shape. The resulting form, called an extrusion, takes on the exact profile of the mold.

Here’s where Taber truly shines. They control the entire process, starting from the beginning: the raw material. Taber highlights and boasts about their state-of-the-art aluminum casthouse. Here, they use a billet casting technique to create long, solid logs of aluminum called billets. These billets become the foundation for the custom extrusions you envision.

One of the most significant advantages of Taber’s in-house casthouse is their meticulous quality control. By overseeing every step, from molten aluminum to the finished billet, they ensure the highest quality materials are used in your project. After establishing the aluminum alloys’ foundation, let’s explore the building blocks.

What Makes the 5000 & 6000 Series Aluminum Alloys Shine as All-Stars?

Not all aluminum is created equal! Like choosing the right ingredients for a recipe, selecting the appropriate aluminum alloy is key to a successful project. At Taber Extrusions, they offer a variety of alloys to suit your specific needs. Today, let’s shine a spotlight on two of their most popular choices: the 5000 and 6000 series.

The 5000 series aluminum is a champion when it comes to battling the elements. Renowned for its excellent corrosion resistance, this alloy is the go-to choice for applications that face constant exposure to saltwater or harsh weather. Think about the sturdy components on a boat or the weatherproof window frames on a beachfront property –– the 5000 series is likely the hero behind those enduring structures.

On the other hand, the 6000 series aluminum prioritizes strength and workability. This makes it a favorite for projects requiring a balance between both. Picture the lightweight yet robust components in a building’s facade or a machine’s intricate, high-performance parts – the 6000 series is a strong contender for these applications.

Taking Aluminum Alloy in Aerospace to New Heights

A sketch of a collection of several aluminum extruded shapes used in aerospace. The objects vary in size, long and thin, with a flat, rectangular base. They are arranged in a row, with slight positioning variations.

Taber has served all major aerospace manufacturers in the U.S. Their extruded shapes are crucial components for aerospace vehicles, including the pressure cabin/fuselage, cargo/seat tracks, upper/lower wing skin/spars/stringers, and horizontal stabilization. Taber also provides a unique service for the aerospace industry with their large press, which produces hard alloy extrusions.

Diving Deeper into Marine Capabilities

The United States’ largest supplier of 5xxx series extrusions, Taber’s extrusions can be used in various applications from armor-grade plates to oil rig crew boats and equipment. Taber’s corrosion-resistant/weldable extrusions are used on naval vessels in decking, superstructure supports, and hull stiffeners.

Alloys, Tempers, & Certifications for Your Gulfport Extrusion Project

Taber Extrusions’ Gulfport, Mississippi facility boasts a robust selection of presses and capabilities. They operate two presses, one with 1800 tons of force and another with 3000 tons. They possess the ability to undertake a broad spectrum of extrusion tasks.

In terms of materials, Taber offers a variety of aluminum alloys at the Gulfport location. These include popular choices suitable for applications like 6061, 6063, and 5083. They can provide extrusions in various tempers (hardness levels) such as T1, T4, and T6 to meet project specifications.

Graphic with Taber’s full range of hard and soft alluminum alloy offerings ranging from 2xxx-7xxx series with a background faded with a blue hue. On the bottom is text that says “Legendary Capability. Where Aluminum Innovation was born” followed by Taber’s website link.

The maximum size of the extruded shapes depends on the chosen alloy and temper. For instance, with 5000 series alloys (like 5083), the maximum shape size is typically limited to 11 inches. The weight per foot of the extrusion also varies depending on the size and alloy, ranging from a minimum of 5 lbs/ft to a maximum of 10 lbs/ft.

Taber Extrusions in Gulfport is committed to maintaining high standards of quality and reliability for its products. To achieve this, they hold several certifications that are of utmost importance. These certifications include ISO 9001:2008, EN/JISQ 9100:2009, and ABS Quality Assurance Program. They are also ABS mill-approved to produce specific marine-grade aluminum applications and GL-approved for certain alloys commonly used in construction.

Now, you’ve seen the possibilities within Taber’s toolbox.

How does Taber Extrusions turn dreams into reality through partnership?

Turning your vision into a reality is what Taber Extrusions does best. By partnering with them, you gain access to a wealth of experience and expertise in aluminum extrusion in Gulfport and beyond. Their in-house capabilities, from billet creation to finished product, ensure the highest quality control throughout the process. This meticulous attention to detail translates into durable, long-lasting aluminum components you can rely on.

Taber’s commitment goes beyond exceptional materials. A group of skilled professionals can assist you through the entire process. Whether you have a fully fleshed-out design or are just starting to brainstorm, Taber offers valuable assistance, including design and engineering expertise. They work closely with you to ensure your project meets your vision and achieves optimal functionality.

Ready to transform your dream into a tangible reality? Contact Taber Extrusions today for a consultation or quote! The staff is friendly, knowledgeable, and excited to discuss your project. Visit the website or call (888) 959-1788 to get started.

More About Taber Extrusions

Taber Extrusions is an American aluminum extrusion company and your ideal partner for full-service aluminum extrusions. Excelling in the manufacture of complex and intricate extrusions, Taber Extrusions handles projects that other competitors may find difficult or impossible. Taber utilizes an extensive range of extrusion presses, including 1800, 3000, and the notably large 8600-ton press, offering unparalleled flexibility and capabilities in profile extrusion.

Choose Taber Extrusions for quality products and services that exceed your expectations… the sky’s the limit.

Follow Us On Social Media!

27 10, 2023

U.S. Aluminum Extruder Study: Aluminum Extrusions in Energy

maria2023-10-27T16:56:53+00:00October 27th, 2023|

In our past articles, we’ve delved into the many benefits of aluminum and its role in shaping and building everything around us. This generous element with its many properties has proven time and again how it became the go-to material for designers and engineers across all sectors.

Today, we’ll be looking into how aluminum — particularly the aluminum extrusion industry — plays a role in a sector that is rapidly growing and changing how we harness the power of nature around us — energy.

The dynamic and symbiotic relationship between these sectors is pivotal to our world today. It is only fitting that we at Taber, a U.S. aluminum extruder company and among the industry leaders in sustainable aluminum products, showcase how we can make the most of this relationship to effectively harness renewable energy that is readily available to us.

As Elon Musk put it, “We have this handy fusion reactor in the sky called the sun; you don’t have to do anything, it just works. It shows up every day.”

Aluminum Extrusion Industry + Energy Sector = Sustainable Limitless Energy

The aluminum extrusion industry presents a myriad of offerings to the energy sector, positioning itself as a cornerstone of sustainable innovation. Leveraging the unique properties of aluminum, the extrusion process enhances the metal and makes it possible to create profiles that can be used for a variety of components. These components are essential for optimizing efficiency in various applications such as wind turbines, solar panels, and transmission systems to name a few.

What does aluminum extrusion offer compared to other metals?

Versatility in shape and design ✅
Durability and resistance to corrosion ✅
High thermal conductivity ✅
Reflective surface ✅
High strength-to-weight ratio ✅
Cost efficiency and decreased maintenance ✅
Unlimited recyclability ✅

Solar Energy

The most common and widely used form of solar energy today is photovoltaic solar panels or PV systems that harness radiant light from the sun and convert it to electricity. They are utilized for both small and large-scale applications providing electricity that power small electronic devices to large sun farms that can provide power to entire cities.

From the left of a four-panel frame is a silhouette of three towering wind turbines with a coastal sunset, solar panels facing upward under a mostly clear blue sunny sky, a glass facade of a modern building reflecting tall green trees, and a rustic hydropower dam with water raging down onto a body of water with rocks on the shore.

Aluminum extruded components are widely used in PV systems because of their rich properties. In a 2020 study by the World Bank, PV systems use 85% aluminum for their systems. Taber Extrusions offers a wide range of profiles and extrusion capabilities for your solar energy components:

Solar panel frames

The lightweight nature of aluminum ensures that the frames do not add unnecessary weight to the PV system. Additionally, the resistance to corrosion properties of aluminum enables the frames to withstand exposure to various weather conditions.

Mounting systems (racking and trackers)

Mounting systems, which secure solar panels to rooftops, ground installations, or other structures, use aluminum extrusions. One reason they are used is because of strong and adaptable frameworks that can be customized to fit different installation scenarios.

Heat sinks and dissipators

Solar panels can generate heat during operation, which can impact their efficiency. Aluminum’s high thermal conductivity makes it an excellent choice for creating heat sinks and dissipators, that help regulate the temperature of the solar panels and maintain their optimal performance.

Enclosures and junction boxes

Extruded aluminum is used to create enclosures and junction boxes that house electrical components within the PV system. They protect electrical and mechanical components from environmental factors and allow efficient heat dissipation.

Wind Energy

Wind turbines or mills predominantly use other materials such as steel, copper, plastic, and wood. According to the USGS, wind energy uses about 2% aluminum in its production. However, in recent years, aluminum is catching on because of the properties that make it easy to work with and its proven economic benefits.

It outperforms all other metals in terms of corrosion resistance, making it exceptionally well-suited for maritime environments. It is particularly advantageous for offshore wind turbines, where the onslaught of waves, humidity, salty sea air, and storms can accelerate corrosion.

According to an article by alcirclebiz.com, while copper typically reigns supreme as the wiring material of choice, experts in the field of wind turbines are now exploring an alternative: aluminum. Aluminum wiring cost less compared to copper helping reduce project costs. It also weighs approximately 70% less than copper, rendering electrical cables crafted from aluminum not only lightweight but also easier to install.

Hydropower Energy

A hydropower plant generates energy using the motion of water. The water is directed through a pipe, known as a penstock, where it exerts pressure on turbine blades. In turn, these blades are set into motion, causing the turbine to rotate and drive a generator, ultimately producing electricity. Because water causes corrosion to some metals, aluminum alloys are used to reduce cost and corrosion in components.

Here’s how aluminum and aluminum extrusion can be utilized in hydropower energy:

Penstock structures
Gates and valves
Turbine components
Intake structures
Cooling and ventilation systems
Control panels and electrical enclosures
Support structures for hydro facilities

Green Buildings and Infrastructure

A graphic illustration of green city life inside an outline of a lightbulb with an outlet. On the top right are two green butterflies flying away.

In the construction industry, the lightweight yet strong, malleable, and recyclable nature of extruded aluminum aligns perfectly with the principles of eco-friendly design. Consequently, green buildings and structures are highly incentivized by governments around the world and have been gaining popularity in recent years.

Here’s how aluminum extrusion brings elegance and sustainability to modern architecture:

Energy-efficient windows and doors
Solar panel mounting systems
Facade and curtain wall systems
Structural components
HVAC systems and ductwork
Interior design elements
Efficient lighting systems
Water management and rainwater harvesting
Accessible ramps and railings

Beyond their environmental benefits, alternative energy sources also present significant economic opportunities. As nations transition to cleaner energy, they unlock new avenues for job creation, technological innovation, and sustainable economic growth. Alternative energy sources reduce reliance on imported fossil fuels, enhancing energy security and minimizing vulnerability to price fluctuations and geopolitical tensions.

U.S. Aluminum Extrusions Industry Working Together on Sustainability

The U.S. aluminum extrusion industry, and leading extruders like Taber Extrusions, are dedicated to pushing boundaries in terms of innovation. They are setting the stage for responsible energy solutions. Their commitment to sustainability isn’t just inspiring; it’s groundbreaking.

It’s about building and designing a world where energy efficiency and environmental responsibility meet advanced research and technology. This partnership isn’t just about structures; it’s about reshaping our future.

The path to sustainability is paved with aluminum extrusion, with Taber Extrusions leading the way.

Taber_04-four panel Aluminum extrusions in energy

More About Taber Extrusions

Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond the military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions has completed the addition of in-house friction stir welding capabilities and carries on their offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market – making them a vertically integrated supplier of FSW panels and assemblies never seen in North America.

Follow us on Social Media:

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

YOUTUBE: https://www.youtube.com/@TaberExtrusions

Interested in becoming a part of the Taber Team? Submit your resume to careers@taberextrusions.com. Visit us: www.taberextrusions.com or call us at (888) 985-5319.

21 12, 2020

Taber Extrusions: Our Friction Stir-Welding Timeline

Catheryn2020-12-16T04:23:04+00:00December 21st, 2020|

: Infographic that illustrates Taber’s friction stir-welding timeline: 1. March 2019 2. April 2019 3. July 2020 – ending with a CTA that reads, “Learn more about friction stir-welding capabilities like you’ve never seen HERE!’’

Full-service provider of aluminum extrusions, Taber Extrusions, has completed the addition of in-house FSW capabilities, making them a vertically integrated supplier of FSW panels and assemblies never seen before in North America.

Friction Stir-Welding Capabilities Like You’ve Never Seen

Adding to their legacy of innovation, Taber’s new FSW capabilities include simultaneous two side welding, double wall hollow extrusions up to 6.25 inches tall, 32 inches wide, and accepting lengths up to 65 feet long. Taber’s friction stir-welding production cell is capable of creating panel assemblies 200 inches wide by 65 feet long, with integrated pre-joining profile trimming. With profile widths up to 31 inches, lengths up to 65 feet, and an ability to weld up to 3/4 of an inch in a single pass, Taber has an operational envelope that is unmatched within the industry.

Friction stir-welding is commonly used in the rail, automotive, marine & shipbuilding industries, military & defense, commercial & industrial construction, infrastructure, and aviation & aerospace sectors.

TABER EXTRUSIONS HISTORY AND RECENT GROWTH

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS in 1995 which houses a cast house and two additional presses, and multiple expansions of value added fabrication services. Taber continues to extrude billet in a wide range of alloys and sizes, including 7″ billet molds, and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies extruded products in a variety of soft and hard alloys. In 2018, Taber added ultra-precision® extrusions to their capabilities allowing them to further serve customers in electronics, computer, and medical industries. Taber recently announced yet another exciting launch into friction stir-welding, positioning them as a vertically integrated supplier of FSW panels and assemblies never seen before in North America.

Thank you for your continued support of Taber Extrusions, LLC. If you have any questions please visit taberextrusions.com or contact one of Taber’s Regional Sales Managers.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

11 04, 2020

The Lifecycle of an Aluminum Billet in The Extrusion Process

Catheryn2020-05-11T21:45:55+00:00April 11th, 2020|

TABER EXTRUSIONS HISTORY AND RECENT GROWTH

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS., in 1995 which houses a cast house and two additional presses, and multiple expansions of value added fabrication services. Taber continues to extrude billet in a wide range of alloys and sizes, including 7″billet molds, and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies extruded products in a variety of soft and hard alloys. In 2018, Taber added ultra-precision® extrusions to their capabilities allowing them to further serve customers in electronics, computer, and medical industries. Taber recently announced yet another exciting launch into friction stir welding, positioning them as a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

Thank you for your continued support of Taber Extrusions, LLC. If you have any questions please visit taberextrusions.com or contact one of Taber’s Regional Sales Managers.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

11 02, 2020

Taber’s Friction Stir Welding Capabilities: Going Vertical

Catheryn2020-05-11T21:05:07+00:00February 11th, 2020|

Taber’s Friction Stir Welding Capabilities Infographic

Taber is is AS9100, NADCAP, and ABS certified. Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS., in 1995 which houses a cast house and two additional presses, and multiple expansions of value-added fabrication services. Taber continues to extrude billet in a wide range of alloys and sizes, including 7”billet molds, and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies extruded products in a variety of soft and hard alloys. In 2018, Taber added micro-extrusions to their capabilities allowing them to further serve customers in electronics, computer, and medical industries. Today Taber is proud to announce yet another exciting launch into Friction Stir Welding. To learn more about how we can be of service visit: https://taberextrusions.com/

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

1 02, 2020

Aluminum Extrusion Leader Taber Extrusions Looks Ahead

Catheryn2020-02-01T20:39:14+00:00February 1st, 2020|

“2020” written in shiny, silver-colored metal – with the inverted gold Taber Extrusions logo positioned underneath.

As Taber Extrusions launches into 2020, we thought we’d take a look back at the last several years and the many ways Taber has progressed within the aluminum extrusion industry. Among many changes, Taber added an upgraded casthouse, expanded into micro extrusions; received various awards, began friction stir welding, and brought on a new business director. This has been a very exciting time, and we invite you to learn more about the innovations that are shaping endless possibilities in 2020 and beyond.

Aluminum Casthouse

Not long ago in 2017, Taber upgraded to their aluminum casthouse in Gulfport, MS. which integrates casting, extrusion, and in-house fabrication services. With this upgrade, Taber opened up opportunities in a variety of markets, with the sale of cast billet to outside extruders. With this casthouse, Taber is targeting aerospace, automotive, and defense industries, all of which utilize aluminum at an accelerated rate. Taber’s new products are suitable for current and future U.S. infrastructure projects, such as the construction and improvement of bridges, decking, flooring, and railing for mass transportation projects.

A 3D rendering of a yellow aluminum billet crane suspending 3 freshly casted shiny silver billets. Beside the image it reads: “currently Taber offers 7″, 8″, 9″, 11″, 16″, 20″ & 10″x 20″ rectangular billet molds.”

Partnering with Almex USA, Taber developed a customized solution to meet Taber’s unique requirements and specifications. Almex supplied new equipment, including a casting line with a degassing and melt purification system, billet and slab tooling, automation technology, and a complete homogenizing line, as well as a new cooling water system.

Benefits to Taber’s aluminum casthouse upgrade:

Increased Production. The CASTRIGHT II™ casting machine and new billet and slab tooling stations were adapted to fit the circular pit, and the casting tables were modified to have an oval shape with unique headbase configurations. Excel™ and Optima™ billet mold systems were installed for various sized billets. The quantity of billet produced with each cast has been enlarged, allowing increased production per drop.

Quality Control. A large part of Taber’s consideration during this upgrade was quality control. Taber now has a level pour (or, hot-top) mold table distribution system and a way to optimize mold lengths for consistent billet quality. Taber’s goal was safety and alloy versatility for high performance and yield, from conventional to the most demanding alloys. For the larger diameter aerospace grade products, Almex installed specialized water wiping technology in order to manufacture difficult to cast materials without the formation of stresses or cracks. With the new casting line, Taber increased monitoring and automation, and now has computer control of all critical casting and degassing parameters. Operators now interact with the system through an integrated SCADA control panel installed on the plant floor in order to monitor the correct mixture of several ingredients that make up the casting recipe. At the end of each cast, the system automatically generates a complete report of the heat number for reference and archival by quality control personnel. With this new system, Taber has not only achieved a greater level of quality control, but process transparency and product traceability.
Accuracy and Precision. An internally guided and double acting platen cylinder was installed, which has more loading capacity, guiding accuracy, and precision speed control (needed for hard alloys).
Consistency and Strength. The new casting line also includes a LARS® in-line degassing and purification system that refines and cleans the melt prior to casting. The LARS system mixes inert argon gas and a halogen gas into the molten aluminum through Almex’s patented in-situ gas preheating disperser system. This significantly reduces hydrogen and other impurities commonly found in liquid aluminum, including inclusions, nitrides, oxides, and alkali metals and also increases recovery through a minimal amount of dross creation. This high quality of the molten metal is, thus, dependably strong and consistent.
Environmentally Friendly. Taber rebuilt and integrated its water management system, which provides increased visibility of the water flow, temperature, quality, and maintenance. Water is discharged in a safe and controlled manner.

16 fresh aluminum billets atop Taber’s casting table engineered to fit the existing circular casting pit.

Ultra Precision® Extrusions

In 2018, Taber added micro extrusion capabilities into their portfolio. Micro-extrusions are used in a number of industries, such as electronics, aerospace, medical, industrial, and military. The addition of small precision profiles will allow Taber to better serve existing customers and future partners such as – defense contractors, commercial aerospace engineers, and electronics designers.

A 3D rendering of am 8-inch ruler with a variety of micro extrusion shapes fitting elegantly inside roughly a 1-inch white square, and the words “The Shape of Endless Possibilities, Ultra Precision® Extrusions, Taber”

The micro-extrusion manufacturing lines have a production envelope with a circle size of 3 inches or less and a weight per foot of 1 lb. or less. Unlike traditional extrusion presses, these micro-extrusion presses are built in such a way to allow for the production of extrusions with wall thicknesses of 0.010 inches and tolerance capabilities of +/- 0.001 inches. This allows designers and engineers the freedom to engineer profiles that are impossible to extrude through conventional presses.

The addition of ultra precision® extrusions allows the company to enhance its business to provide a wider range of profile sizes and competencies which blend beautifully with the various sectors already being served by Taber.

2018 NMLP Safety Award

Taber Extrusions took home National Material L.P.’s 2018 Safety Excellence Award for exceptional safety management at their Russellville, Arkansas facility.

Russellville Plant Manager Gavin Butterworth, Taber President Eric Angermeier, and Gulfport Plant Manager Mike Keenan standing with the NMLP Safety Award trophy during the 2018 holiday party.

Taber’s safety management system includes:

Perpetual assessment & evaluation of existing safety policies
Process & workflow analysis
Establishment of safety work procedures
Safety training & meetings
Safety inspections
Maintenance regimens of plants, equipment, and processes
Identification of hazards & hazard analysis
Facilitation of occupational health programs
Emergency preparedness
Documentation control & management reviews

2019 Taber Extrusions Recognized by Russellville for Energy Savings Excellence

Taber Extrusions employees stand alongside Entergy and CLEAResult personnel in front of the Taber sign at their Russellville location. They are holding an extra-large check for $31,748 – representing Taber’s energy savings.

Taber Extrusions created a plan to reduce power consumption by implementing energy efficient measures while participating in the Entergy Arkansas Energy Solutions Program assisted by CLEAResult consulting company.

“I couldn’t be happier to assist Arkansas businesses reduce their power consumption by energy efficient measures. Every project that CLEAResult assists a customer with is a positive step in their energy reduction,” says Taylor Dumas, West Regional Account Manager at Entergy Arkansas Energy Solutions Program. “The Taber Extrusions project is one that greatly reduced power consumption, increases machine efficiency, and makes Taber Extrusions a ‘greener’ business by completing this project.”

Taber’s commitment to energy savings still holds strong as they push forward into the future, making environmental accountability part of their company culture.

Friction Stir Welding Technology

In 2019, Taber installed a new friction stir welding (FSW) line at its Russellville, Arkansas, manufacturing facility. Sometimes described as more of a forging process than actual welding – FSWis a solid-state joining technique used to join metals not easily fused with traditional welding. It is used in the aerospace, rail, automotive, marine, transportation, and other industries that use metals such as aluminum, copper and other metal alloys. The new FSW line that welds large, double-sided thick profiles, uses minimal cycles of the machine, which make it both efficient and precise. FSW also makes possible very high-quality welds with minimal distortion.

The addition of friction stir welding illustrates how Taber has proven itself to be dedicated to the technological advances in the industry, economic development, and job production. The line enables the company to be a vertically integrated supplier of FSW panels and assemblies in North America, with capabilities including aluminum extrusions, fabrication, billet casting, and micro-extrusions.

Already known for their wide range of capabilities, both broad and unique, the mayor of Russellville, Richard Harris, thanked Taber for choosing Russellville as their location, “The fact that you chose to expand and add new technology here is the highest compliment you can give the city and citizens where you live and work. Economic development and job creation is one of our top priorities. We congratulate Taber on this advancement.”

Jeffrey Bladow: Director of New Business Development

Photographic portrait of Jeffrey Bladow, Director of New Business Development, Taber Extrusions

Taber’s rapid growth initiated the presence of Jeffrey Bladow, the company’s recently appointed Director of New Business Development. Hired to help lead business growth and assist in building strategy, Bladow has spent over 25 years in automotive design and manufacturing. He also has experience in structure design, high strength steel applications, and the launch of large capital projects. Like Taber, Bladow is comfortable solving multi-faceted problems. In his management style, Bladow encourages “critical thinking, continuous improvement, and a no-fear approach to growing and entering new markets.” Taber feels lucky to have Jeffrey Bladow ushering us into a new decade.

At Taber we believe the possibilities are endless. We believe in the future.

About Taber:

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS., in 1995 which houses a cast house and two additional presses, and multiple expansions of value added fabrication services. Taber continues to extrude billet in a wide range of alloys and sizes, including 7″billet molds, and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies extruded products in a variety of soft and hard alloys. In 2018, Taber added ultra-precision extrusions to their capabilities allowing them to further serve customers in electronics, computer, and medical industries. Today Taber is proud to announce yet another exciting launch into friction stir welding. Call us at (888) 984-9866, or request a quote today!

12 Next

Key Takeaways

Reasons Why Engineers Prefer Aluminum Extrusion

Design versatility and precision

Lightweight yet strong

Aluminum extrusion in sustainability

Aluminum Extrusion Applications Across Industries

Transportation

Aerospace and defense

Construction and architecture

Consumer goods and electronics

Renewable energy

Why Engineers Choose Aluminum Extrusion

Your Trusted Aluminum Extrusion Partner

Why Choose Taber?

About Taber Extrusion

Fill out the form below, and discover how Taber Extrusions can elevate your projects today!

Request A Quote

Follow Us On Social Media!

Aluminum Extrusion: A Sustainable Material Solution

Industry-Wide Sustainability Initiatives

Automotive Applications: Lightweighting for Efficiency

Aluminum in Renewable Energy

Image Attribution: https://www.freepik.com/premium-photo/back-side-solar-panel-photovoltaic-alternative-electricity-source-concept-sustainable-resource_62854161.htm#fromView=search&page=1&position=9&uuid=fa5aa196-600a-47d9-b09e-7ec352460014

Expanding the Reach: Industries Served by Aluminum Extrusion

Image Attribution: https://www.freepik.com/premium-photo/net-zero-carbon-neutral-concepts-net-zero-greenhouse-gas-emissions-target-climate-neutral-long-strategy-wooden-cubes-with-netzero-icon_289389669.htm#fromView=search&page=1&position=17&uuid=c8aedff8-75bb-496a-8747-a30b4f3f8401

Recyclability and the Circular Economy

The Role of Responsible Sourcing and Supply Chain Management

Case Study: National Material Company (NMC) and Supply Chain Transparency

Partner with Taber Extrusions for Your Aluminum Extrusion Sustainability

About Aluminum Extrusion Sustainability Leader—Taber Extrusions

Follow Us On Social Media!

Structural Aluminum — A Versatile Choice for Modern Building Envelopes

Understanding the Distinction Between Window Walls and Curtain Walls

Curtain Walls: Hanging Facades

Window Walls: Integrated Envelopes

Benefits of Using Structural Aluminum for Window Walls and Curtain Walls

Taber Extrusions: Your Trusted Aluminum Distributor

Processing Services Include:

Engineering Services Include:

Taber Extrusions at GlassBuild America 2024

More About Taber Extrusions

Follow Us On Social Media!

Russellville’s Aluminum Masters

Taber’s Friction Stir-Welding Capabilities

Haas VF-12 CNC Machining Upgraded Taber’s Precision Machining

Why Choose Taber in Russellville?

Safety is Paramount

Taber’s Environmental Initiatives Praised by Russellville

Taber’s Certifications

Taber is Your Premiere Partner for Aluminum Extrusion in Russellville

More About Taber Extrusions

Follow Us On Social Media!

Taber Extrusions’ Story is a Legacy of Innovation

Partnering with Almex USA, Taber installed a brand-new casting line featuring:

The casthouse modernization has resulted in several key benefits for Taber:

How does the Taber Advantage transform raw materials into finished products?

What Makes the 5000 & 6000 Series Aluminum Alloys Shine as All-Stars?

Taking Aluminum Alloy in Aerospace to New Heights

Diving Deeper into Marine Capabilities

Alloys, Tempers, & Certifications for Your Gulfport Extrusion Project

How does Taber Extrusions turn dreams into reality through partnership?

More About Taber Extrusions

Follow Us On Social Media!

Aluminum Extrusion Industry + Energy Sector = Sustainable Limitless Energy

Solar Energy

Solar panel frames

Mounting systems (racking and trackers)

Heat sinks and dissipators

Enclosures and junction boxes

Wind Energy

Hydropower Energy

Green Buildings and Infrastructure

U.S. Aluminum Extrusions Industry Working Together on Sustainability

More About Taber Extrusions

Follow us on Social Media: