6 11, 2024

How Taber Does That: Real-World Aluminum Applications That Protect a Nation

2024-11-06T14:21:35+00:00November 6th, 2024|

Silhouettes of two soldiers saluting against a sky with the text “Taber Does That: Real-World Aluminum Applications That Protect a Nation” and the Taber logo in the foreground.

How does the U.S. military stay ahead in global defense? It’s not just through advanced strategies and technology, but also the materials that support its infrastructure. Aluminum applications, particularly specialized alloys, play a critical role in defense, aerospace, and satellite construction. Offering a unique mix of strength, durability, and lightweight properties. The right alloy can be the difference between mission success and failure, whether on the battlefield, in the skies, or beyond Earth’s atmosphere.

Aluminum applications have evolved, now supporting everything from portable landing fields to satellite components. The defense and aerospace sectors need materials that withstand extreme conditions while maintaining their adaptability and lightness. Engineers rely on specialized aluminum alloys to meet these demands, ensuring robust and reliable systems.

The Role of Aluminum in Modern Applications

  • Aluminum in defense

Aluminum’s prominence in defense applications stems from its exceptional strength-to-weight ratio. It maintains high strength while remaining lightweight, a necessity for ground and aerospace military operations. 7000 and 2000 series aluminum alloys are widely used to create high-strength, lightweight armor and military vehicles. These alloys are tough and resistant to cracking, making them perfect for armored vehicles and portable military infrastructure.

  • Aluminum in aerospace

In aerospace, aluminum alloys are the pillar of modern aircraft construction. Its strength and lightweight properties are vital in constructing modern aircraft, from commercial airliners to advanced fighter jets. The 7000 series, in particular, is prized for its high strength and resistance to fatigue, ensuring that aircraft can endure the stresses of flight over extended periods.

Additionally, aluminum is also essential for aerospace structures that demand both strength and corrosion resistance. Critical components like wing spars, fuselage frames, and landing gear rely on these alloys for safety and longevity. Additionally, aluminum’s lightweight nature enhances fuel efficiency, making it indispensable in an industry where every kilogram saved improves both cost and performance.

  • Aluminum in satellites

Beyond Earth’s atmosphere, aluminum applications are key in satellite construction. Aluminum satellite components require high strength and resilience against the vacuum of space and extreme temperature changes. Durability and reliability are critical, as repair or replacement is impossible once in orbit. Advanced techniques like friction stir welding (FSW) enhance the mechanical properties of aluminum, ensuring that satellite components perform flawlessly in space.

Large satellite dish under a starry night sky, with surrounding treetops in the foreground.

As demand for satellites grows — whether for global communication, Earth observation, or space exploration — the need for lightweight, reliable materials like aluminum alloys becomes more apparent. Due to its versatility, various satellite components use aluminum, from the structural framework to the shielding that protects sensitive electronics from cosmic radiation.

Taber Extrusions: A Leader in Aluminum Applications Across Industries

Upcoming Upgrade: A New Era of Manufacturing Excellence

Taber Extrusions is set to revolutionize its production with the installation of a state-of-the-art press line, reaffirming its commitment to innovation and quality. This upgrade, detailed in their recent press release, represents a major leap forward in their manufacturing capabilities. The new press line enhances Taber’s ability to meet the complex demands of the defense, aerospace, and satellite sectors.

With this advanced press line, Taber can efficiently produce high-strength lightweight armor and critical components for military vehicles, aerospace structures, and satellite systems. The design of the press line enables it to handle a wide range of hard alloys, including the 7000 series and 2000 series, ensuring Taber continues to offer materials meeting stringent requirements for modern applications. This investment firmly positions Taber as a leader in advanced aluminum solutions, vital to the nation’s infrastructure and defense systems.

The top of the Statue of Liberty is on the left with the Taber logo below it. The headline to the right of the Statue of Liberty says, “The Shape of Endless Possibilities — Taber Extrusions” above a collage of four images of Taber Extrusions’ equipment and their warehouse.

Friction Stir Welding and Beyond

Taber’s friction stir welding (FSW) capabilities are particularly noteworthy across all sectors. FSW enhances the mechanical properties of 7000 series and 2000 series aluminum alloys. A feature that makes them perfect for durable, long-lasting components in defense, aerospace, and satellite industries. The opening of a new FSW facility in Arkansas further underscores Taber’s commitment to providing cutting-edge solutions for these critical applications.

In aerospace, Taber’s expertise in producing aluminum alloy for satellites ensures that components can endure the harsh conditions of space. Their focus on delivering BABA-certified (Build America, Buy America) aluminum extrusions reinforces their commitment to sourcing and manufacturing within the United States.

Taber Extrusions: Delivering High-Strength, Lightweight Aluminum Applications for Defense, Aerospace, and Satellite Industries

In industries where precision, durability, and reliability are non-negotiable, Taber Extrusions has established itself as a cornerstone supplier across the U.S. defense, aerospace, and satellite sectors. By providing high-strength, lightweight aluminum solutions tailored to the rigorous demands of these applications, Taber supports the ongoing efforts to innovate, protect, and advance both on Earth and beyond.

About Taber

Taber Extrusions specializes in producing architectural aluminum products in unique shapes and sizes for a wide range of industries, including aerospace, automotive, marine, and infrastructure.

Since its founding in 1973, Taber has expanded from its military roots to become a leader in the aluminum extrusion industry. With advanced tools and capabilities, Taber offers custom solutions such as precise micro-extrusions, friction stir welding (FSW) services, and a variety of aluminum alloy options. Their CNC machining line enables the creation of custom aluminum components for various industries, while their value-added machining services and raw material supply serve customers across North America.

Explore the full range of aluminum applications and solutions from Taber Extrusions and see how they can elevate your next defense, aerospace, or satellite project. Visit Taber Extrusions’ website to learn more about their innovative materials and manufacturing processes that are shaping the future.

For more information, you can also call Taber at 1-888-984-3795.

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22 10, 2024

In Focus Spotlight: Regina Tramel, Inside Sales Representative

2024-10-22T00:18:31+00:00October 22nd, 2024|

A headshot of Taber In Focus Spotlight, Regina Tramel. She is smiling with short, blonde hair and glasses.

Meet In Focus Spotlight, Regina Tramel, a dedicated Inside Sales Representative at Taber Extrusions! With an extensive background in logistics and over 25 years of experience working in the transportation industry, Regina brings a wealth of knowledge and a strong work ethic to our team. Since joining Taber, she’s been instrumental in processing POs, quotes, and assisting customers with their needs for the large press, aluminum fabrication, as well as friction stir welding services.

 

Where did you work prior to Taber?

I have worked in the logistics field as a Transportation Manager for over 25 years. Dean Foods and Pilgrims/JBS combined.

What do you hope to bring to Taber in terms of leadership and company culture?

I hope to bring motivation and inspiration to my co-workers through my work ethics and willingness to help others.

Favorite part about working for Taber so far?

The true friendships that I’ve made, hearing people laughing together and having willingness to help one another.

What sets Taber apart from other companies that deliver the exact same things?

The people. We really have the best team that is always making sure our customers receive top shelf service.

When you’re not at work, what would we find you doing?

Hanging out with my grandchildren and my mom: Claude (19), Riley (19), Bo (14) and Ada (6). I also enjoy fishing, shooting my bow, or junkin’.

A photo of Regina Tramel's grandchildren.
A photo of Regina's family smiling.
An adorable photo of Regina Tramel's granddaughter smiling on a bench.
A photo of Regina Tramel's family member posing.

Hometown?

I was born in Hector, Arkansas.

Family, children?

I’ve been married for a long, long time to Robbie and we have two beautiful children, Shane and Meggan.

A selfie of Regina Tramel's daughter, Meggan.
A photo of Regina Tramel's family member holding a fish.

Taber is growing rapidly. Any advice for those looking to join the Taber team?

You miss one hundred percent of the shots you do not take.

What do you think the future holds for Taber?

Vast opportunities and exponential growth.

Is there anything we didn’t bring up you’d like to talk about?

I’m proud to be a part of the big picture!

 

Learn about other team members of Taber Extrusions through our In Focus Spotlight.

Interested in becoming a part of the Taber Team? Submit your resume to careers@taberextrusions.com.

More About Taber

Your Content Goes HeFounded in 1973, Taber Extrusions pioneered the process for extruding rectangular billets, enabling the creation of solid profiles up to 31 inches wide and hollow profiles up to 29 inches wide. In 1995, Taber expanded by acquiring an extrusion facility in Gulfport, MS, which included a state-of-the-art cast house, two additional presses, microextrusion capabilities, and multiple fabrication expansions.

Taber Extrusions serves a diverse range of markets, including aerospace, automotive, marine, infrastructure, sporting goods, and military applications. The company supplies cast and extruded products in both soft and hard alloys, catering to these varied industries.

Additionally, Taber boasts in-house friction stir welding capabilities and continues to offer extruded aluminum components, value-added machining services, and raw material supply to the North American market. This vertical integration makes Taber Extrusions a unique supplier of FSW panels and assemblies in North America.re

 

Become a customer today! Visit us, request a quote or call us at (888) 985-5319.

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31 07, 2024

In Focus Spotlight: JP Square, National Sales Manager

2024-08-07T16:08:47+00:00July 31st, 2024|

Photo of JP Square, National Sales Manager for Taber Extrusions' OEM West region, with his wife and three children. They are all smiling and sitting in bleachers.

Taber Extrusions welcomes In Focus Spotlight, JP Square, as the National Sales Manager – OEM West. When it comes to working with original equipment manufacturers and aluminum extrusions for your next project, JP Square is the one to turn to. Learn more about him in this In Focus Spotlight.

JP’s Job duties and responsibilities?

  • Develop and implement sales strategies to achieve company sales goals and objectives
  • Establish and maintain relationships with key customers to drive business growth
  • Market research and analysis to identify new opportunities for business development

Where did In Focus Spotlight, JP Square, work prior to Taber; same industry or something totally different?

Before joining Team Taber, JP was working at a global surface technology services company that included coatings and heat treatment. Although the industries differ, JP’s experience in advanced material processing complements Taber Extrusions’ focus on aluminum extrusion and machining.

What does he hope to bring to Taber in terms of leadership and company culture?

JP aims to:

  • Inspire and motivate the team to achieve sales targets
  • Apply strategic thinking to align with the company’s overall business objectives and drive revenue growth
  • Maintain a results-oriented mindset
  • Engage in continuous learning and improvement with industry trends and new technologies to stay ahead of the competition

More About In Focus Spotlight: JP Square

JP Square is originally from Tulsa, Oklahoma and has been married to his wife, Heather, who is from Wisconsin for 15 years. They have three beautiful children together: Kaden (11 years old), Asher (8 years old), and Savvy (3 years old). When he’s not at work, you can find JP spending time with his family, whether that’s taking them on vacations, attending his kid’s sports games (which include baseball, football, basketball, and even wrestling!), golfing, or being on the lake.

Photo of JP's smilimg three kids, the two boys wearing green baseball uniforms and their little sister between them, rocking a green t-shirt, skirt, and bow in her hair.
An adorable photo of JP's youngest, Savvy, smiling in her orange swimsuit sitting in an inflatable pool.
A photo of JP's three kids smiling in front of a lake. The two boys, Kaden and Asher, are holding fishing poles and his daughter, Savvy, is posing between them.

JP’s favorite part about working with Taber?

JP says his favorite part of working with this company is their, “great team all aiming to achieve the same goals. Everyone from management to production has been very helpful.”

A photo of JP's children cheerfully smiling in front of a horse.

According to JP, what sets Taber apart from other companies that deliver the exact same things?

JP explains that Taber’s, “customer service and quality”, is what makes them stand out against competitors.

Taber is growing rapidly. Here’s Square’s advice for those looking to join the Taber team:

“Come in with an open mindset and be ready to hit the ground running and learning.” Also, he comments on how now is a “…great time to be a part of a awesome team!”

What does he think the future holds for Taber?

JP emphasizes how he envisions “continuous growth with new equipment and new customers!” in Taber Extrusions’ future.

Learn about other team members of Taber Extrusions through our In Focus Spotlight.

Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com.

Become a customer today! Visit us, request a quote or call us at (888) 985-5319.

More About Taber

Founded in 1973, Taber Extrusions pioneered the process for extruding rectangular billets, enabling the creation of solid profiles up to 31 inches wide and hollow profiles up to 29 inches wide. In 1995, Taber expanded by acquiring an extrusion facility in Gulfport, MS, which included a state-of-the-art cast house, two additional presses, microextrusion capabilities, and multiple fabrication expansions.

Taber Extrusions serves a diverse range of markets, including aerospace, automotive, marine, infrastructure, sporting goods, and military applications. The company supplies cast and extruded products in both soft and hard alloys, catering to these varied industries.

Additionally, Taber boasts in-house friction stir welding capabilities and continues to offer extruded aluminum components, value-added machining services, and raw material supply to the North American market. This vertical integration makes Taber Extrusions a unique supplier of FSW panels and assemblies in North America.

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24 07, 2024

State-of-the-Art Press Line Unveiled by Taber Extrusions: Combining Superior Design, Capability, Reliability, and Quality

2024-10-22T00:06:06+00:00July 24th, 2024|

A graphic of the Taber Extrusions with the title, "Something is Coming" and a black cover concealing the state-of-the-art press line

Aluminum Extrusions leader Taber Extrusions is proud to announce the addition of one of the largest, state-of-the-art press lines in North America. It’s a 10,000-ton press equipped with a 16-inch container. This state-of-the-art installation is set to go live in 2026. It is specifically designed to meet the rigorous demands of the aerospace, defense, and heavy industrial markets.

 

RUSSELLVILLE, Ark., July 23, 2024 /PRNewswire/ — Taber Extrusions is dedicated to investing in cutting-edge technologies, providing unparalleled capabilities in the extrusion industry. If a job can be done, it can be done at Taber.

 

Reflecting this commitment, Taber Extrusions is proud to announce the addition of one of the largest direct presses in North America. A 10,000-ton press equipped with a 16-inch container. This state-of-the-art installation is set to go live in 2026. It is specifically designed to meet the rigorous demands of the aerospace, defense, and heavy industrial markets.

 

The new press will offer advanced heat solutions and is capable of handling both hard and soft alloys, ensuring versatility and superior performance. This significant investment underscores Taber Extrusions’ commitment to providing cutting-edge technology and expanding its capabilities to serve our national defense partners and beyond.

Design and Capability

To start, the state-of-the-art 10,000 UST Front Load, Direct press boasts cutting-edge machinery featuring a 16″ (406mm) container. It can handle profiles up to 600mm wide. Designed for reliability, it includes a pre-stressed press frame with laminated tie-rods and compression boxes supplied by SMS Group.

 

For quality assurance, the press is equipped with a linear guide for precise alignment and a movable butt shear with an adjustable gap. Safety is paramount, with a blast shield and integrated camera to enhance operational security. This new press sets a new standard in the industry. It combines advanced design, robust reliability, superior quality, and uncompromising safety.

Reliability

Furthermore, our state-of-the-art press line design incorporates an IAS Induction Heater for billet taper and a comprehensive Log Wash System, ensuring superior quality. The new system features vertical log storage for increased capacity. Additionally, our TERS System enhances energy efficiency, saving 6-8% in energy consumption. This innovative technology reaffirms our commitment to quality, capacity, and sustainability in extrusion processes.

Quality

Lastly, downstream of the press we will incorporate the latest COMETAL Engineering technology. It features a high-performance multi-spray zone profile quench with a cooling recipe system, and quench and cooling simulation for advanced product development. The in-line solution heat-treatment and aging process allows us to meet AMS 2750 Class 1/2, Type B, CQI-9, and AMS 2772 specifications, ensuring top-notch quality. Moreover, the system includes an AGV System and adjustable racks for increased capacity and efficiency. These upgrades reinforce our commitment to excellence and innovation in the extrusion industry.

About Taber Extrusions

Taber Extrusions, a minority-owned business enterprise, is AS 9100, NADCAP, and ABS certified. Since its founding in 1973, Taber has pioneered the process of extruding rectangular billet, enabling the extrusion of solid profiles up to 31 inches wide and hollows up to 29 inches. In 1995, Taber expanded by acquiring an extrusion facility in Gulfport, MS. It includes a cast house and two additional presses, along with multiple expansions of value-added fabrication services. Taber continues to extrude billet in a wide range of alloys and sizes, including 7″ billet molds.

 

The company has diversified its markets beyond the military to include aerospace, automotive, marine, infrastructure, and sporting goods, among others. For these markets, Taber supplies extruded products in a variety of soft and hard alloys. In 2018, Taber further expanded its capabilities by adding ultra-precision extrusions. This allows them to better serve customers in the electronics, computer, and medical industries.

 

In 2019, Taber announced their their new friction-stir welding further serving marine, defense, and infrastructure sectors. More recently, Taber added a new Haas VF-12 CNC Machine to its operations. Taber evolves to meet the client’s needs, providing the Shape of Endless Possibilities.

 

Press Contact: Chad Fishback, (806)724-6954, https://taberextrusions.com/

28 04, 2024

Aluminum Extrusions for Satellites: A Look into Taber’s Satellite Component Capabilities

2024-07-15T22:23:06+00:00April 28th, 2024|

An illustration of a satellite in orbit with the text “Aluminum Extrusions for Satellites: A Look into Taber’s Satellite Component Capabilities” and the Taber logo superimposed on a backdrop of stars, signifying Taber Extrusions’ expertise in aluminum extrusions for satellites and aerospace components.

The vast expanse of space is a remarkable place where cutting-edge technology and innovation work hand-in-hand to achieve incredible feats. Satellites, for instance, play a crucial role in various applications, from communication and navigation to Earth observation and scientific research. However, these marvels of technology require satellite components that are not only functional but also lightweight, durable, and resistant to the harsh environment of space. In the aerospace industry, aluminum extrusions play a versatile role as they can act as structural components in spacecraft or integrate into complex mechanisms within the cockpit.

If you’re curious about how aluminum extrusions for satellites are shaping the future of space technology, read on as we explore the various applications of this material and how Taber Extrusions, a leading aluminum extrusion company, provides innovative solutions for the defense and aerospace markets.

The Surging Demand for Aluminum in Space

According to various reports, the global aluminum market is projected to grow steadily in the next few years, reaching an estimated 74 million metric tons by 2025.

The exciting news is that the aerospace industry is already looking at innovative ways to ensure the future aluminum supply can meet this demand. One such way is recycling and repurposing aluminum and its alloys, leading to further advancements in space, aircraft, and satellite component manufacturing. This means we can see more efficient ways of using the material soon.

Why Aluminum Extrusions Excel in Space Exploration

A graphic that consists of various types of satellites and spacecraft, each illustrated and labeled. The artist stylized them against a dark background.

Image Attribution: https://www.freepik.com/free-vector/isometric-set-various-types-satellites-spacecrafts-isolated-against-black-background-3d-vector-illustration_38753856.htm#fromView=search&page=1&position=1&uuid=d228f89b-17a4-492a-a774-fdcf87ca499a

Did you know that aluminum extrusions play a crucial role in the success of satellites? There are several reasons why aluminum is the perfect material for these fantastic machines.

First off, aluminum is incredibly lightweight, which is essential for satellites. By shedding even a single pound, we can save significant fuel during launch and maneuvering. This means that the right aluminum alloy can grant a satellite the ability to carry more equipment or travel even farther distances.

But don’t let its lightness fool you — aluminum extrusions are also powerfully durable. Satellite construction often requires materials capable of withstanding immense pressure and stress during launch and space travel. As a result, certain materials have become a top choice for this purpose.

Finally, another critical feature of aluminum is its natural resistance to radiation. Harmful radiation in space can expose satellites to severe damage, causing havoc on their sensitive components and interior. But with aluminum, we can help protect these delicate machines and ensure they continue to function flawlessly.

So next time you look up at the stars, remember the vital role that aluminum extrusions for satellites play in helping us explore the universe!

Beyond Satellites: A Universe of Applications

Aluminum extrusions are shaped lengths of aluminum formed by forcing molten metal through a die that have become vital in various space and aerospace applications. Their unique combination of lightweight, high strength, corrosion resistance, and malleability makes them ideal for multiple functions beyond satellite components.

Here’s a broader perspective on the diverse uses of aluminum extrusions in space and aerospace:

An ample indoor space in a museum showcases various aerospace exhibits. With its complex mechanical details, the intricate spacecraft module commands immediate attention as it hangs suspended. The module’s exterior displays complex engineering, with visible pipes and metallic structures. Another exhibit, wrapped in golden material, hangs suspended nearby. Structural beams painted in yellow, and blue add an industrial aesthetic to the space. Visitors are present, observing the exhibits and indicating a public setting.

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  • Structural Components — Wings and Fuselages: Large, high-strength extrusions form the backbone of aircraft wings and fuselages, providing the strength and rigidity to withstand immense forces during flight.
  • Communication and Thermal Management — Radiators and Coolers: Extrusions can be shaped into fins and channels for radiators and coolers, facilitating efficient heat exchange and temperature control.
  • Supplemental Oxygen and Fluid Systems — Valves and Pumps: Specific critical components within fluid and gas systems, like valves and pumps, can be crafted from aluminum due to their strength and machinability

What are some examples of spacecraft that utilize aluminum?

Spacecraft engineering has been at the forefront of technological advancements for decades. These technological marvels have pushed the boundaries of human exploration and discovery, from the International Space Station to the Mars Curiosity Rover. Here, we explore the importance of aluminum extrusions in spacecraft construction and examine spacecraft that rely heavily on this material.

  • International Space Station (ISS) — This iconic structure relies on aluminum extrusions for its modules, trusses, and other components.
  • Mars Curiosity Rover — The engineers constructed this rover‘s frame and many components, exploring the Martian surface, from aluminum.
  • Orion Project — NASA’s Orion spacecraft, designed for deep space exploration, utilizes aluminum extensively in its structure and various systems.
  • MBZ-SAT — The first satellite built entirely in the United Arab Emirates, MBZ-SAT also employs aluminum extrusions in its construction.
“Taber was originally recognized for our large shapes, and now we are establishing ourselves as micro extruders. Since we’ve added micro extrusions, friction stir welding, and billet casting, we’re pretty much spanning the gamut of aluminum extrusion competence. We were already well-versed within the defense and aerospace markets, but adding miniature aluminum extrusions to our capabilities has allowed us to become a one-stop shop for our customers in those industries. Our diversification has opened the door wide for our customers.”
– Taber Extrusions

How Taber Extrusions Is Providing Innovative Solutions not only for Satellite Components but also for Aerospace Markets

Taber, with its 50-year legacy, stands at the forefront of the aluminum extrusion industry, delivering a comprehensive array of products and services. Their offerings are designed to meet diverse needs, including those of the aerospace sector, for which they provide specialized aluminum extrusions for satellite components and other applications.

Taber’s commitment to quality and tailored solutions is evident in their adherence to the rigorous specifications of the aerospace industry. They continuously innovate, developing new aluminum technologies to elevate the performance of their extrusions. The sophisticated casthouse at Taber underscores their quest for excellence, crafting superior aluminum alloys for complex aerospace applications.

Some of the examples of Taber Extrusions’ products and services include: 

A large metal extrusion profile with 3 hollow pieces nested inside the other. On either side of the extrusions are the words “MICRO” and “EXTRUSIONS” runs along the length of a 3-inch section of a ruler.

Microextrusions

In the defense and aerospace industries, where precision, complexity, and strict tolerances are non-negotiable, microextrusions play a critical role. These are offered by Taber and feature cross-sections small enough to pass through a 1-millimeter square. The utility of microextrusions extends across a wide range of applications, including communication systems, electronics thermal management, guidance and radar systems, weapons systems, and firearms components, highlighting their versatility and importance in advanced technological environments.

Friction Stir-Welding

Friction stir-welding, a solid-state process known for producing high-strength, defect-free joins, enables the welding of aluminum extrusions in various shapes, sizes, and alloys into complex, seamless assemblies. This technique is particularly beneficial for constructing aircraft and spacecraft components, including wings, fuselages, and panels. Beyond aerospace applications, friction stir-welding is also utilized in creating fuel tanks, heat exchangers, and battery trays, showcasing its versatility across different manufacturing needs.

Billet Casting

Taber specializes in manufacturing aluminum billets for aerospace, marine, and other specialized sectors, leveraging state-of-the-art systems and the expertise of seasoned metallurgists and research engineers. The casting operations at Taber are not only ISO 9001:2008 certified but also equipped to handle a variety of billet sizes, including diameters of 7”, 8”, 9”, 11″, 16″, 20”, and 10 x 28, predominantly in the 6xxx series aluminum alloys.

If high-quality aluminum extrusions for satellite and aerospace components are what you need, look no further than Taber. As a premiere aluminum extrusions company in the U.S., Taber is well-equipped to meet the exacting standards your project demands.

About Taber Extrusions

Taber Extrusions is an American aluminum extrusion company and your ideal partner for full-service aluminum extrusions. Their top priority is to deliver nothing short of the best products and services to their esteemed customers. Providing quality products and services is essential to their philosophy of adding value. Their dedication to this principle is the foundation of their business.

Taber takes pride in its certifications, which include ISO 9001:2008, AS 9100C, and ABS Quality Assurance Program certificate no. 11-MMPQA-652. ABS Mill approves them to produce extruded aluminum alloy products for marine applications such as 5083H111, 5086H111, 5454H111, 5456H111, 6061T6, and 6082T6, with a maximum diameter of 1.0 inch, including the casting process. Choose Taber Extrusions for quality products and services that exceed your expectations… the sky’s the limit.

 

If you have any queries, please visit https://www.taberextrusions.com or call Taber at 1-888-984-3795.

28 03, 2024

Hard Alloy Aluminum Extrusion Manufacturing: The Technology of Hard Metals

2024-09-16T13:34:24+00:00March 28th, 2024|

Banner featuring “Hard Alloy Aluminum Extrusion Manufacturing: The Technology of Hard Metals” with industrial imagery and the Taber Extrusions logo.

Aluminum’s versatility and prevalence have made it a staple in various industries globally. Its numerous benefits position it as a favored material choice. Join us as we delve into hard alloy aluminum extrusion manufacturing — a cutting-edge method that enhances aluminum’s mechanical properties and expands its range of applications.

Recognizing aluminum

Despite being plentiful in the Earth’s crust, aluminum is rarely found in its pure form. Various forms of aluminum and its alloys are esteemed for their high strength-to-weight ratio, low density, corrosion resistance, and durability. Aluminum’s low density makes it an ideal lightweight alternative to steel, being 2.5 times less dense and favorable for applications needing portability.

Many aluminum alloys are malleable and ductile, making them effortless to machine and form. They possess excellent electrical and thermal conductivity while lacking magnetic and sparking properties. Recycling aluminum is possible due to its low re-melting temperature, which requires only 5% of the energy used in primary metal production. It also maintains its properties after multiple recycling cycles, up to 75%, highlighting its sustainability. 

What are aluminum grades?

Aluminum alloys are created by blending pure aluminum with various alloying elements to modify their mechanical properties, corrosion resistance, formability, and machinability. The Aluminum Association classifies and maintains the different grades of aluminum based on their composition and how they respond to mechanical and thermal treatment.

Wrought and cast are the two categories of aluminum alloys. Mechanical processes are employed like forging, bending, and rolling to shape wrought aluminum alloys. In contrast, cast aluminum alloys are formed by melting and pouring into molds to create specific shapes. Both types of aluminum alloys have their unique properties and applications. Wrought aluminum is worked in solid form, while cast aluminum is melted and poured into a mold.

Let’s dive deeper into wrought aluminum!

Wrought aluminum  possesses remarkable strength, and people can mold it into various shapes. The grade’s composition is achieved by melting aluminum ingots with a measured quantity of alloying metal. Rolling, forging, or extruding transforms the melted aluminum alloy into billets or slabs. Heat treatment is applied further to enhance the natural properties of the aluminum alloy.

Each wrought aluminum grade is assigned a unique four-digit number code:

  • To modify pure aluminum, you add the primary alloying element, represented by the first digit. The primary alloying element impacts the grade’s properties in a sequence.
  • The second digit denotes the alloy modification and requires specific documentation using IADS. If the number assigned is zero, the alloy is either unmodified or in its original state.
  • The third and fourth digits are random numbers in the sequence assigned to a specific alloy. For the 1000 series, these digits represent the alloy’s purity.

We can divide aluminum grades into several categories. The purest form of aluminum with the lowest yield and tensile strength belongs to the 1000 series. On the other hand, the 7000 series comprises alloys of magnesium, zinc, and copper and has the highest tensile and yield strength.

Soft Alloys

A collage of various modes of transport and infrastructure: the top left shows a large cruise ship on the water, top right features the Golden Gate Bridge illuminated at night, the bottom left displays high-voltage power lines against a dusky sky, and the bottom right depicts a space shuttle on its launch pad during nighttime.

1000 Series

Aluminum is a metal that can be very pure, with a grade of 99% or higher. There are different types of aluminum alloys, and one of them is called the 1xxx series. These alloys are good at resisting damage from rust and can carry heat and electricity well. Electric transformers and power grids often utilize them.

3000 Series

3xxx series aluminum alloys are a type of metal often used for various purposes because they have a good balance of strength and flexibility. Manufacturers add manganese to create these alloys, granting them unique properties.

6000 Series

The 6xxx series of aluminum alloys is a versatile and robust material with many construction and architectural uses. They can be heated and welded to fit different shapes and designs and are known for their ability to resist rust and wear over time. Perfect for many construction and architectural designs.

Hard Alloys

2000 Series

The material becomes very strong and tough when copper is mixed with aluminum to create 2xxx series aluminum alloys. Another exciting thing about this alloy is its strength can increase even more by applying heat treatment.

5000 Series

The 5xxx series is a type of material that is made stronger by adding magnesium to it. It can be welded easily and is resistant to rusting, especially in places with a lot of saltwater, like the ocean. People often use it to construct boats, shipping containers, and other structures exposed to salty and wet environments.

7000 Series

Various sectors, such as aerospace, utilize aluminum alloys for their operations. One type of alloy, the 7xxx series, is solid and can withstand harsh weather conditions. This alloy adds elements like zinc, magnesium, copper, and chromium.

The best aluminum extruder can offer high-quality aluminum extrusions that meet specific requirements.

Aluminum casthouse technology has come a long way, and choosing an extruder that uses the latest technology to produce top-quality aluminum extrusions is essential. To get the most out of this versatile material, you must rely on a reputable American aluminum extrusion company that is an expert in hard alloy aluminum extrusion manufacturing like Taber Extrusions.

With their state-of-the-art extrusion process, Taber can create custom aluminum shapes that meet their customers’ specifications. This high level of precision guarantees the result’s optimal performance and superior quality. Whether you need wrought aluminum for structural applications or intricate parts, leading hard alloy aluminum extrusion manufacturer, Taber, has the expertise and technology to deliver top-notch products consistently.

Comprehensive extrusion services by Taber

Taber offers a wide range of extrusion capabilities in all standard alloy series. They can extrude 2000, 5000, 6000, and 7000 series, and if you need something different, ask! They’ll even consider extruding in 1000 and 3000-series alloys upon request. Also, Taber uses recycled and prime aluminum to cast their extrusion ingots to meet the highest quality specifications. The ingots come in a range of diameters from 8” to 20” and rectangular sizes, too!

Taber offers various customized processing services to meet its clients’ needs. From billet casting at its Gulfport, MS plant to solution heat treatment, stretcher/detwister, cut-to-length, custom packaging, fabrication, statistical process control, quality assurance, and artificial aging ovens, it has the equipment and expertise to deliver high-quality and customized aluminum extrusion products.

A detailed comparison chart shows the manufacturing limits and comparative characteristics of different materials, their typical applications, extrusion press specifications, and auxiliary equipment & services.

Precision engineering and quality assurance

A leading extrusion company needs a leading team of experts as well. Taber has a team of engineers who can assist with the extrusion design using SolidWorks (CAD Design) and CAD Software (Auto CAD). It can ensure that the extrusions meet the tolerances in ASTM, AA, ANSI, DIN, or EN standards.

They are also certified and approved by several international and industry standards, such as ISO 9001:2008, AS 9100C, EN/JISQ 9100:2009, BABA, and ABS. Taber has the ABS Quality Assurance Program Certification #ALML 1320275 and the ABS approval to produce extruded aluminum alloy products for marine applications, such as 5083 H111, 5086 H111, 6061 T6, and 6082 T6, with a maximum thickness/diameter of 130 mm. Various sectors widely use Taber’s products, including aerospace, defense, transportation, energy, and industrial.

Leading the way in aluminum extrusion with state-of-the-art technology and commitment to quality

Taber stands out as a premiere provider of aluminum extrusion products in the United States, offering exceptional service and innovative solutions that meet the unique needs and expectations of customers while ensuring cost-effectiveness and quality. With vast experience, advanced equipment, and a commitment to excellence, they guarantee customer satisfaction and are the ideal partner for any aluminum project, regardless of size.

So, if you want to take your business to the next level, get a quote now with Taber, a premier hard alloy aluminum extrusion manufacturer. Their team of experts will work with you every step of the way to ensure your success. Don’t wait any longer; contact Taber today to experience the best aluminum extrusion products and services!

More about Taber Extrusions

Taber is a company that strongly believes in shaping customers’ dreams. They provide a comprehensive range of aluminum extrusion capabilities and value-added services, which enable them to become a complete partner throughout the entire process, from the design stage to the delivery of the final product.

Since its establishment in 1973, Taber has been committed to earning a top reputation in the industry by working closely with its customers, promoting innovation, and collaborating to find solutions to any challenges. Over the past four decades, they have become well-known for their highest standards of quality and responsiveness, and they are proud to hold the title of having the most extensive capabilities in the aluminum extrusion industry.

If you’d like to explore more of Taber Extrusion’s aluminum extrusion blogs, visit taberextrusions.com and follow them on social media so you can receive new blog alerts!

Follow Taber Extrusions:

LINKEDIN:  https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions/

28 02, 2024

Aluminum Casting Services for Aerospace, Marine, and Custom Chemistries for Specialized Industries

2024-02-28T16:18:21+00:00February 28th, 2024|

The most noticeable object in the photo is a massive yellow crane with the name “TABER” on it. The crane is lifting 3 lengthy metallic pipes that measure approximately two feet in diameter. Straps securely attach the pipes to the crane. Other industrial equipment and machinery fill the background of the image. The photo diffuses the lighting, creating a soft glow. At the same time, muted colors add to the overall industrial feel of the scene.

In order to fully grasp the importance of Taber’s aluminum casting services, you must first understand the importance of aluminum billets.

Aluminum billets are the unsung heroes of the industrial world. These unassuming cylinders of aluminum, typically 10-12 feet long and 7-20 inches in diameter, are the raw material from which countless objects are born. From sleek aircraft fuselages to the humble soda can, aluminum billets form the foundation for many products that touch our lives every day.

To begin the journey of an aluminum billet, workers extract bauxite ore and refine it into alumina. During smelting, the process uses a powerful electric current to separate the aluminum metal from the oxygen in alumina. Molds are filled with molten aluminum to create billets, which are then cooled, solidified, and subjected to further processing.

These versatile billets are extruded, rolled, forged, or machined into many shapes and sizes. Manufacturers can transform them into intricate components for airplanes, automobiles, and electronics or use them to create building materials, kitchenware, and sporting goods. The possibilities are truly endless.

So, the next time you hold an aluminum can or admire the gleaming surface of an airplane, take a moment to appreciate the humble aluminum billet that started it all. These unsung heroes of industry are a testament to human ingenuity and the transformative power of raw materials.

Two workers in full safety gear at Taber Extrusions’ brightly lit aluminum cast house in Gulfport, MS.

From Billets to Innovation: Cast Houses as the Crucible of Progress

Aluminum billets, those unassuming cylindrical metal blocks, are the lifeblood of countless industries. Before reaching their final form, they undergo a crucial transformation within the fiery heart of a cast house. These specialized facilities, with their towering furnaces and molten metal, act as the crucible where innovation takes shape.

Within the cast house, billets are heated to extreme temperatures, transforming them from solid to liquid. This molten state allows for precise manipulation and shaping, producing new and innovative products. Advanced casting techniques, such as low-pressure and vacuum, produce high-quality billets with superior strength and consistency.

These improved billets, in turn, fuel the fires of innovation in various industries. Automotive manufacturers utilize them to create lighter and more fuel-efficient vehicles. Aerospace engineers rely on them to construct more robust and more durable aircraft. Even the electronics industry depends on high-quality aluminum billets for producing smartphones, computers, and other devices.

But the role of cast houses extends far beyond mere production. They are also hubs of research and development, where engineers and scientists collaborate to refine existing processes and invent new technologies. From exploring recycled materials to developing advanced casting techniques, cast houses constantly push the boundaries of what’s possible.

Aluminum billets are not just raw materials but the seeds of innovation. Nurtured by the heat and expertise of cast houses, these seeds grow into the products that shape our lives. As technology evolves and industries strive for ever-greater efficiency and performance, the humble aluminum billet and the cast houses that transform them will remain at the forefront of progress.

Aluminum Casting Services: Fueling Innovation Across Industries

Aluminum billet casting is a crucial process that shapes diverse and vital components for various industries. From high-performance aerospace to rugged marine applications and even specialized custom chemistries, aluminum castings are pivotal in driving innovation and progress.

1. Aluminum Casting Services for Aerospace

The aerospace industry demands ultimate strength, lightness, and reliability, and aluminum castings rise to the challenge. Please note that aircraft components utilize them in a multitude of ways.

  • Airframes:

    The primary structure of an aircraft needs to have a high strength-to-weight ratio and excellent fatigue resistance.

  • Wings:

    responsible for lift generation, demanding a lightweight and robust design

  • Landing gear:

    absorbing impact and supporting the aircraft’s weight, necessitating exceptional strength and durability

  • Engine components:

    operating in extreme environments, requiring heat resistance and superior mechanical properties

2. Aluminum Casting for Marine

In the harsh marine environment, aluminum castings offer unmatched resistance to corrosion and fatigue, ensuring the longevity and performance of various components:

  • Hulls and superstructures:

    providing structural integrity and resisting the corrosive effects of saltwater

  • Propellers and shafts:

    wproviding structural integrity and resisting the corrosive effects of saltwater

  • Deck fittings and hardware:

    withstanding constant exposure to saltwater and harsh weather conditions

  • Lifeboats and davits:

    ensuring safety and functionality in emergencies

3. Aluminum Custom Chemistries

Beyond aerospace, firearms, and marine applications, aluminum casting shines in its ability to fulfill specific needs through customized chemistries:

  • Medical devices:

    requiring biocompatible alloys for implants and surgical instruments

  • Electronics:

    demanding high conductivity and thermal management properties

  • Automotive components:

    lightweight and robust parts for fuel efficiency and performance

  • Renewable energy technology:

    tailored solutions for solar panels, wind turbine blades, and other features

Aluminum casting, with its unmatched versatility, strength-to-weight ratio, and sustainability benefits, is poised to continue shaping the future of various industries. As technology advances and new applications emerge, aluminum’s unique properties will ensure its continued dominance as a material of choice for innovative solutions.

Taber Extrusions: where innovation and aluminum meet

Transform Your Business with Taber’s In-House Aluminum Casting Solutions

Taber Extrusions offers in-house aluminum casting solutions, which include manufacturing aluminum billets for specialized industries such as aerospace and marine. Their upgraded, state-of-the-art aluminum cast house, combined with experienced metallurgists and research engineers, enables them to produce high-quality aluminum billets. They offer a full range of aluminum alloys, including custom chemistries to meet their clients’ specific requirements.

Experience Unmatched Purity and Renewability with Taber’s Aluminum Refining Process

Taber utilizes Almex’s liquid aluminum refining system (LARS) to refine and purify the aluminum before casting. This process eliminates impurities such as dissolved hydrogen gas, nitrides, oxides, and alkali metals in a controlled and environmentally friendly manner. Additionally, Taber is committed to renewability and uses 75% commercial and extrusion manufacturing scrap to highlight this dedication further.

From Testing Capabilities to Quick Facts: The Fascinating World of Taber Extrusions

Taber Extrusions offers a comprehensive suite of testing capabilities to ensure the highest quality and consistency in their products. Key capabilities include:

  • On-site alloy verification and certification:

    This ensures that the chemical composition of Taber’s aluminum alloys meet the exact specifications required by their customers.

  • Ultrasonic testing:

    This non-destructive testing method uses sound waves to detect internal defects in the aluminum castings, ensuring they are free of flaws that could compromise their performance.

The infographic features a beautiful gradient background in shades of gold and brown. At the top is crisp white text that reads “CAST HOUSE CAPABILITIES.” Directly below the text, six shapes of varying sizes, with a sleek silver gradient, are arranged in a row horizontally. Beneath the shapes, text reads “Our casting capabilities and cast house information:" followed by a list in white text outlines the impressive capabilities of the cast house, including the latest technology to ensure internal quality, entirely designed and recipe-controlled DC casting, complete alloy family casting capabilities, a homogenization center for controlled heat treatment, and an on-site laboratory for metallurgical testing and ultrasonic lab house metallurgical analysis.

Quick Facts:

  • Recycled content makeup:

    Taber Extrusions is committed to sustainability and uses significant recycled content in its aluminum products. Their billets typically contain 25-30% prime aluminum and 70-75% scrap (a combination of commercial and extrusion manufacturing scrap).

  • Environmental benefits of recycling aluminum:

    Recycling aluminum is an effective way to conserve energy. It helps save up to 95% of the energy required to refine new aluminum. This makes aluminum production more sustainable by reducing greenhouse gas emissions.

  • CO2 emissions reduction:

    Recycling 1 ton of aluminum spares the planet from 9 tons of CO2 emissions. This translates to significant environmental benefits and helps to combat climate change.

  • Aluminum’s recyclability:

    Aluminum is one of the most recyclable materials on Earth. Roughly 74% of all aluminum produced is still in use today due to its excellent recyclability. This makes it a valuable resource for future generations.

Taber’s Aluminum Casting Revolution: Innovation Forging the Future Tabers

The American aluminum extrusion company Taber Extrusions invested in upgrading its aluminum casting capabilities. Taber’s improved cast house is a testament to their dedication to achieving the broadest capabilities in the aluminum extrusion industry. Taber prefers to keep everything under one roof, from casting to extrusion, machining, and beyond — casting ingots using prime and recycled aluminum to meet the required quality and chemistry specifications.

Unlock The Potential of Your Project: Why Choose Taber?

Taber Extrusions is a full-service partner that delivers high-quality products and services. They are dedicated to meeting and surpassing customer expectations, providing the best possible service. Since 1973, Taber Extrusions has been manufacturing solid profiles as wide as 31 inches and hollows up to 29 inches. In 1995, they expanded with the purchase of an extrusion facility in Gulfport, MS. Today, Taber Extrusions also launched expanded capabilities to include micro-extrusions and 7” billet molds, and shortly thereafter, added a new Hass VF-12 CNC vertical machining center.

Certifications

  • ISO 9001:2008 (technically equivalent to EN9100:2009 and JISQ 9100:2009)
  • AS 9100C
  • ABS QUALITY ASSURANCE Program certificate no. 11-MMPQA-652. ABS Mill has approval to produce extruded aluminum alloy products for marine applications 5083H111, 5086H111, 5454H111, 5456H111, 6061T6, and 6082T6. Maximum diameter: 1.0-inch casting process included.

If you want to learn more about the U.S. aluminum extrusion process and how it can fuel innovation in your industry, consider working with a trusted partner like Taber Extrusions. With decades of experience and a commitment to quality and innovation, Taber Extrusions offers various extrusion capabilities and value-added services to help you bring your ideas to life. If you want to elevate your products to the next level, contact the best aluminum extruder today to explore how they can assist you in leveraging the benefits of aluminum extrusions.

About Taber Extrusions: 

Taber Extrusions is a well-known aluminum extrusion manufacturer serving various industries, including aerospace, infrastructure, transportation, defense, and thermal management. With facilities in Russellville, AR, and Gulfport, MS, Taber Extrusions has provided an extensive range of aluminum extrusions since its inception in 1973. The company’s dedication to delivering exceptional goods and services can be observed by its possession of plate number 1 and AS 9100 certifications.

Taber Extrusions has earned its reputation for working closely with customers to problem-solve through innovation and collaboration. With over four decades of experience, Taber has the broadest capabilities in the aluminum extrusion industry, setting a benchmark for others.

If you have any queries, please visit https://www.taberextrusions.com or call Taber Extrusions at 1-888-984-3795.

2 02, 2024

In Focus Spotlight: Chad Fishback, New V.P. of Sales and Marketing

2024-02-22T21:04:39+00:00February 2nd, 2024|

Taber's In Focus Spotlight Chad Fishback and his wife Kristin

Meet Taber Extrusion’s In Focus Spotlight: Chad Fishback, the new Vice President of Sales and Marketing. According to Chuck Stout, President of Taber Extrusions, Chad brings a proven track record as a results-oriented sales leader focused on driving accelerated growth and profitability across a variety of industry sectors.

“Buckle up and get ready for the time of your life. Lots of great changes are here and those that are looking for advancement and challenges All Aboard the Taber train.” -Chad Fishback

Job duties & responsibilities of In Focus Spotlight Chad Fishback

In my current role as VP of sales, I am responsible for developing effective sales strategies to meet the company’s revenue goals. This involves analyzing market trends, identifying opportunities, and implementing strategies to maximize sales growth. Also, I oversee the sales team, providing guidance, support, and training to ensure they have the necessary skills and resources to meet their targets. This includes setting sales quotas, monitoring performance, and implementing performance improvement plans.

Where did you work prior to Taber; same industry or something totally different?

I have been in the aluminum extrusion market for 17 years.  I have had the privilege to work for multiple industry leading companies focused on many core markets.  There are so many great people in this industry and my love for this industry is defiantly tied to all my great relationships I have made over the years.
Taber_In Focus Spotlight Chad Fishback with family outside sports event exit
Taber_In Focus Spotlght Chad Fishback and his son at a sports event

When you’re not at work, what would we find you doing?

I love sports, watching them and playing them.  These days I spend most of my time watching my kids play.  I love to travel and spend time with family and friends.  I am 5 states away from visiting all US states.  Cooking has been a fun adventure too- I love using my smoker. Party at my house anytime.
 

Hometown?

Norco California
 

Family, children?

 
My wife Kristin – we have been married for 22 years. Tyler – 18 years old Senior in High school: Loves golf and going to concerts. Brianna is 16 years old: a 10th grade volleyball and basketball player and a Swiftie. Ellie is 13 years old: 7th grade cheerleader and loves cooking. Bennett: 10 years old, 4th grade football, basketball and baseball, loves playing on his switch.
Taber_In Focus Spotlight Chad Fishback and his family on a beach with a body of water in the background
Taber_In Focus Spotlight Chad Fishback and his family in the gardens
Taber_In Focus Spotlight Chad Fishback with family outside at night

What do you hope to bring to Taber in terms of leadership and company culture?

I hope to empower my fellow Taber employees by providing them with the necessary resources, support, and autonomy to make decisions.  Also, want to help promote a culture of diversity and inclusion by actively seeking diverse perspectives, fostering a sense of belonging. Driving accountability within all leadership at Taber and hold themselves and their teams accountable for their actions and results.  Help individuals take ownership of their work and strive for excellence.  All in in everything we do at Taber.

Chad Fishback’s favorite part about working for Taber so far?

The people have been wonderful and the culture of caring about the one is tremendous at Taber.  Our unique offering is fun to engage in new markets for me like Aerospace and Defense.  I love learning each day how I can impact the business and bring my unique leadership style to help drive change.

What sets Taber apart from other companies that deliver the exact same things?

We offer a unique product that provides a distinct advantage and solves a specific problem within the extrusion market. We are building a strong brand identity and reputation which includes creating a recognizable brand image, delivering consistent quality, and providing elite customer service. Taber loves innovation and technology by providing an elite customer experience which includes understanding customer needs, personalizing interactions, and exceeding expectations at every touchpoint.
Taber_InFocus Spotlight Chad Fishback and his family outside

What do you think the future holds for Taber?

I see a company with strong leadership who understands the importance of shaping organizational culture.  By not looking at the short term and playing the long game can contribute to major success’s at Taber. Every day try to inspire and motivate employees to drive innovation, adapt to changing market conditions, and make strategic decisions that align with the company’s goals. By fostering a positive work environment Taber can position itself for growth and navigate challenges every day. 

Learn about other team members of Taber Extrusions through our In Focus Spotlight.

Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com.

Become a customer today! Visit us, request a quote or call us at (888) 985-5319.

More About Taber Extrusions: 

In 1973, Taber Extrusions was founded. Pioneering a process for extruding rectangular billets, Taber is able to create solid profiles up to 31 inches wide and hollow profiles up to 29 inches wide. In addition, Taber purchased an extrusion facility in Gulfport, MS in 1995. It included a state-of-the-art cast house, two additional presses, microextrusion capabilities, and multiple fabrication expansions.

In addition to extruding billets in a wide range of alloys and sizes, the company also supplies aerospace, automotive, marine, infrastructure, and sporting goods markets alongside military applications. In both soft and hard alloys, Taber provides cast and extruded products to these markets

Moreover, Taber Extrusions has in-house friction stir welding capabilities, and continues to offer extruded aluminum components, value-added machining services, and raw material supply to the North American market. THis makes them a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

FACEBOOK: https://www.facebook.com/taberrecruitment

TWITTER: https://twitter.com/taberextrusions

28 01, 2024

A Year in Review: Best Aluminum Extrusion Blogs by Taber Extrusions

2024-02-28T16:21:36+00:00January 28th, 2024|

A black paper cutout of the word “BLOG” stands out, with a notebook and pen beneath. In the center, the Taber logo is encircled by L-shaped borders in gold and blue, creating a stylish composition.

Taber Extrusions goes beyond being a premiere aluminum extruder; but serves as a comprehensive resource, offering valuable insights and practical solutions to common industry challenges through providing the best aluminum extrusion blogs possible. Covering everything from news and trends to tips for enhancing extrusion capabilities, Taber ensures that you stay well-informed.

Here’s some of our favorite aluminum extrusion blogs of 2023:

1. Large Aluminum Extrusion Design

Are you ready to go BIG? This blog talks about how Taber elevates aluminum extrusion capabilities to new heights. With an exclusive rectangular container, they lead the industry in producing some of the widest and most complex multi-void hollows. Their large press capability, exemplified by the 8600-ton press, ensures the transformation of big dreams into reality. Explore the advantages of partnering with Taber, from reduced assembly time to streamlined design possibilities. Go BIG with Taber— where innovation meets excellence.

Graphic with a background of 3 black and white photos. A poem about aluminum in a white font is printed on the photos. The one on the left is a photo of a high-rise building, the one on the top right is a photo of a plane, and the one on the bottom right is a photo of a ship
A portrait slide containing Tabers’ seven types of alloys and their descriptions.

2. Which Aluminum Alloys are Best for Welding?

Welding joins two or more metal pieces, creating a permanent and robust bond. Various welding techniques, including GTAW, GMAW, FSW, and laser welding, can be used for welding aluminum metals. However, welding aluminum can be challenging because of the oxide layer on its surface and its high thermal conductivity. The aluminum must be appropriately cleaned and decreased beforehand for a successful welding. Furthermore, you should use the appropriate welding technique and filler material.

If you’re curious about welding aluminum and want to know more about the different techniques and materials, you should check out this helpful blog post. It’s written in an easy-to-understand manner that’s perfect for anyone who interested in learning about welding, aluminum alloys, and metals joining.

3. Aluminum Extrusions for Military & Defense

Aluminum extrusions offer a lightweight yet sturdy framework, enabling easy customization into diverse shapes. In this blog by Taber, the focus is on the extensive application of aluminum extrusion in the aerospace industry, where it plays a pivotal role in reducing the weight of aircraft, enhancing fuel efficiency, and ensuring structural strength. Armored vehicles similarly leverage aluminum extrusions to fashion lightweight armor capable of withstanding gunfire, explosions, and fire.

: A collage of five applications of aluminum extrusions in the military and defense sector.

This article also underscores Taber’s steadfast commitment and continuous supply of aluminum extrusions to the military and defense sectors.

The top of the Statue of Liberty is on the left with the Taber logo below it. The headline to the right of the Statue of Liberty says, “The Shape of Endless Possibilities — Taber Extrusions” above a collage of four images of Taber Extrusions’ equipment and their warehouse.

Read the full blog here.

4. BABA-Certified: Aluminum Extrusions Manufacturer Sourced in the USA

The Build America, Buy America (BABA) Act is a set of rules that requires the government to buy things made in the USA for government-funded projects. Taber Extrusions is a company that proudly manufactures aluminum parts to supply America’s military and defense sectors – committed to sourcing all parts in the USA responsibly and with top quality in mind. Aluminum is a versatile metal that offers benefits such as resistance to rust, good strength-to-weight ratio, and malleability for shaping. Taber offers many kinds of traditional aluminum extrusions and related processes, such as aluminum casting, fabrication, friction stir welding, and precision extruding.

5. Aluminum Extrusions: Material Comparisons

This blog post centers on the revolutionary impact of aluminum extrusions in modern construction, emphasizing Taber’s ability to intricately shape structures with precision. It underscores how aluminum outperforms alternative materials like wood, plastic, steel, and other metals. The article further highlights the diverse variations in aluminum materials, showcasing aluminum is a wise choice across various applications in the extrusion process.

If you’d like to explore more of Taber Extrusion’s aluminum extrusion blogs, visit taberextrusions.com and follow them on social media so you can receive new blog alerts!

Aligned on the left is the blog title, “Aluminum Extrusions: Material Comparisons,” which is written in a bold black font with a dark and light grey transparent background and the Taber logo beneath it. On the right, are a bunch of aluminum pieces that are unevenly, yet elegantly stacked vertically, showcasing different shaped profiles on a clear white background.

Follow Taber Extrusions:

LINKEDIN:  https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions/

More about Taber Extrusions

Taber specializes in creating aluminum products in unique shapes and sizes to various industries such as aerospace, automotive, marine, infrastructure, and sporting goods.

Founded in 1973, Taber Extrusions has expanded its markets beyond the military and has become a leader in the industry. Working with various tools and capabilities to create custom solutions for their customers, Taber features micro-extrusions in precise shapes and sizes, friction stir welding services, and offers a wide array of aluminum alloy options. Taber also has a CNC machining line that allows them to create custom aluminum components serving a diverse range of industries. Taber offers value-added machining services and can provide raw materials to customers throughout North America.

Interested in becoming a part of the Taber team? Submit your resume to careers@taberextrusions.com. You can also visit taberextrusions.com or call Taber Extrusions directly at: 1-888-984-3795.

22 09, 2023

Aluminum Extrusions: Material Comparisons

2023-09-22T01:09:46+00:00September 22nd, 2023|

Aligned on the left is the blog title, “Aluminum Extrusions: Material Comparisons,” which is written in bold black font with a dark and light grey transparent background and the Taber logo beneath it. On the right, are a bunch of aluminum pieces that are unevenly, yet elegantly stacked vertically, showcasing different shaped profiles on a clear white background.

Aluminum extrusions offer many advantages when material comparisons are considered. Aluminum extrusions have revolutionized the way our world is built today, offering the ability to create complex shapes with precision and outperforming alternative materials such as wood, plastic, steel, and other metals. Construction, transportation, military, aerospace, and consumer goods are just a few of the applications for which engineers and designers now turn to aluminum extrusions as the standard.

 

When designing aluminum extrusions, you must take into consideration aluminum alloys and the specific application requirements, including load-bearing capacity, structural integrity, and functionality. Selecting the right alloy and surface treatment becomes vital — considering the intended environment, such as temperature variations and exposure to corrosive elements. Designers must also optimize shape and geometry — minimizing material waste and ensuring easy fabrication or assembly after the extrusion process.

 

Addressing these factors early on unlocks the full potential of aluminum extrusions, creating visually appealing, highly functional, cost-effective sustainable products. As Steve Jobs once said, “Design is not just what it looks like and feels like. Design is how it works!”

 

Tooling Cost and Lead Time

A gradient blue bar graph showing the typical tooling lead time of different materials with aluminum extrusions (2) in comparison to vinyl extrusion (4), stampings (7), powder metal (10), roll form (12), castings (17), and injection molding (17). The left axis of the graph shows the number of weeks in increments of 2 weeks starting from 0 at the bottom all the way to 20 at the top. Source: Aluminum Extruders Council (AEC)

Source: Aluminum Extruders Council (AEC)

Tooling costs and lead times are critical factors in the aluminum extrusion process and other manufacturing methods. Tooling refers to the creation of molds, dies, and other specialized equipment required for a manufacturing process, while lead time refers to the time required for tooling preparation, production setup, and the completion of a production run. Properly considering these factors is crucial for achieving efficient production, controlling costs, and meeting project timelines.

 

Aluminum alloys offer distinct advantages here, simplifying the fabrication of tooling components due to their unique properties: easier machinability, lower melting point, reduced wear on tools, superior thermal conductivity, lighter weight, corrosion resistance, abundant availability, and overall efficiency in manufacturing processes. Steel, on the other hand, demands more complex and time-consuming tooling processes due to its melting point and more intricate machining requirements.

A chart of the typical tooling cost of different materials used in extrusion with the aluminum extrusion process leading at around $500-$5000; stampings at $5000 and up; roll forming at $30,000 and up; die casting and injection molding both at $25,000 and up; vinyl extrusion at $1500 and up. Source: Aluminum Extruders Council (AEC)

 

Source: Aluminum Extruders Council (AEC)

Extrusion: A Brief Comparison Between Materials

 

Extrusions revolutionized manufacturing, enabling precise, complex shape creation, heightened efficiency, and versatility across materials like plastics, wood, and metals such as aluminum, steel, and copper. With a wide range of materials available, form and function must go hand in hand, and a great designer, engineer, or builder understands the value of knowing and choosing the right tools and materials for a successful build. Here are brief material comparisons.

 

Among these materials, aluminum, and aluminum alloys offer several advantages over alternative materials. Its properties provide a compelling combination of strength-to-weight ratio, corrosion resistance, formability, electrical and thermal conductivity, sustainability, and energy efficiency. When compared to roll-formed steel, aluminum extrusion provides similar strength with significantly reduced weight, making it a preferred choice for applications that require structural integrity while prioritizing weight reduction.

 

Copper extrusions, although strong —are much denser than aluminum, resulting in lower strength-to-weight ratios. Molded plastic materials, while lightweight, generally have lower strength and thermal conductivity compared to aluminum.

 

Although it is a natural and versatile material, wood is not as strong or lightweight as aluminum. Vinyl extrusions, on the other hand, are resistant to corrosion —but lack the strength and thermal conductivity of aluminum.

 

With the necessity of sustainable products, aluminum is the perfect choice. Known as the “Green Metal,” aluminum is one of the most environmentally friendly metals and can be recycled infinitely.

 

Overall, aluminum extrusion offers a more compelling set of properties that make it the preferred choice for various applications when compared to alternative materials utilized in the extrusion process.

AEC logo with the words, “Aluminum Extruders Council” next to it separated with a line.

 

Source: Aluminum Extruders Council (AEC)

To dive more into the comparison of materials in the extrusion process and see how aluminum extrusion is clearly the best option for your build, you can also check out the American Extrusion Council (AEC) website.

 

Taber Extrusions is proud to work with the American Extrusion Council (AEC) in providing information about aluminum extrusion and its flourishing industry.

 

More About Taber Extrusions

 

Taber Extrusions, located in Russellville, AR and Gulfport, MS, is a highly regarded provider of aluminum extrusions to various industries, including aerospace, infrastructure, transportation, defense, and thermal management.

 

ISO 9001 and AS 9100 certified, Taber’s present and future customers can expect increased supply opportunities with the expanded set of extrusion solutions, programs, and services.

 

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet, which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS in 1995, which houses a new state-of-the-art cast house and two additional presses. Micro-extrusion capabilities and the fabrication area have been expanded multiple times. We continue to extrude billet in a wide range of alloys and sizes. We have diversified our markets beyond the military since our inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others.

Our company supplies cast and extruded products in various soft and hard alloys for these markets.

 

Today, Taber Extrusions is proud of its friction stir welding capabilities and a complete offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market.

 

Thank you for your continued support of Taber Extrusions, LLC. If you have any questions, please visit taberextrusions.com or contact one of our Regional Sales Representatives.

 

Follow Taber Extrusions:

 

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber team? Submit your resume to careers@taberextrusions.com.

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