7 10, 2024

How Taber Does That: Aluminum Extrusion Innovation and Technology

2024-10-30T20:57:37+00:00October 7th, 2024|

Taber Extrusions logo below the title of the article showcasing aluminum extrusion innovation and technology with stacked aluminum billets in the background.

Aluminum extrusion innovation and technology are driving advancements in industries like aerospace, defense, and infrastructure. Taber Extrusions leads the way, using cutting-edge machinery like the Haas VF12 CNC and friction stir welding to produce high-quality extrusion billets, micro-extrusions, and custom profiles.

With a commitment to sustainability and efficiency, Taber continues to innovate, offering superior aluminum solutions. This blog highlights their technological journey, including the upcoming SMS Press set for 2026.

Timeline of Technological Advancements

Taber Extrusions has achieved significant technological milestones, establishing itself as a leader in the aluminum extrusion industry. Taber’s aluminum extrusion innovation and technology started on its founding in 1973, Taber has consistently pushed the boundaries of innovation, expanding its capabilities with strategic facility acquisitions, advanced machinery, and cutting-edge processes. This timeline highlights key progressions, underscoring Taber’s commitment to excellence and continuous improvement.

1995: Gulfport facility expansion

Taber acquires an extrusion facility in Gulfport, Mississippi, providing easy access to ports and industrial scraps. This facility includes two additional presses and a cast house, increasing their in-house capabilities to cast, extrude, and fabricate products.

Taber Extrusions groundbreaking ceremony favoring “Taber branded” shovels at the Russellville facility.

2014: Additional fabrication capabilities in Russellville

The Russellville facility expands to include comprehensive fabrication capabilities, featuring the B&O B-800 series, Marvel band saws, machining centers, and a Zeiss coordinate measuring machine for precision and quality control. Taber also installs the 8600-ton extrusion press, significantly enhancing their ability to produce extensive, complex aluminum profiles.

2017: Increased billet capacity

Taber adds 7-inch billet molds to their existing 9”, 11”, 16”, and 20” diameter molds, increasing billet capacity by over 30% and enhancing their ability to serve defense, marine, and specialized industries.

Taber Extrusions’ Gulfport casting table had to be engineered to fit the existing circular casting pit.

2018: Ultra-precision extrusions

In 2018, Taber successfully relocated and initiated its micro-extrusion press lines. This expansion significantly broadened their supply options, offering extrusion solutions, programs, and services. Taber’s latest ultra-precision extrusion manufacturing lines accommodate profiles with a circle size of 3 inches or less and a weight per foot of 1 lb. or less.

Unlike traditional extrusion presses, these micro-extrusion presses can create profiles with a remarkable wall thickness of 0.010 inches and tolerances as tight as +/- 0.001 inches. Designers and engineers now have the flexibility to develop previously impossible profiles to extrude using conventional presses.

2019: Friction stir welding (FSW)

Taber integrates friction stir welding technology at their expanded Russellville facility, producing superb welds with minimal distortion. This technique is essential for aerospace, rail, automotive, shipbuilding, transportation, and marine industries.

A large industrial CNC milling machine with grey hues featuring a control panel on the right side.

2021: Haas VF12 CNC machine

The addition of the Haas VF12 CNC machine significantly boosts Taber Extrusions’ precision machining capabilities. This advanced equipment allows for producing complex aluminum parts with stringent specifications, enhancing their ability to meet diverse and demanding project requirements.

The Haas VF12 CNC machine features a large working area and high-speed capabilities, making it ideal for machining intricate components with exceptional accuracy and efficiency. This investment underscores Taber’s commitment to providing cutting-edge solutions and maintaining the highest quality standards in their manufacturing processes.

Upcoming SMS press installation

Taber Extrusions plans to commission North America’s largest direct press in 2026 — a 1100-ton press equipped with a 16-inch container. Designed specifically for the aerospace industry, this state-of-the-art installation promises advanced heat solutions and the ability to handle hard and soft alloys. Safety features, precise alignment mechanisms, and stringent quality controls ensure superior performance. As Taber continues to shape the future of aluminum extrusion, this investment underscores their commitment to innovation and excellence.

The 10,000 UST front load direct press incorporates reliability enhancements such as an IAS induction heater for billet taper and a comprehensive Log Wash System. Vertical log storage increases capacity, while the TERS System optimizes energy efficiency, saving 6-8% in consumption. Downstream enhancements include a high-performance multi-spray zone system, quench and cooling simulation, and in-line solution heat treatment meeting rigorous specifications. Taber Extrusions is an industry leader ready to deliver world-class products and services to clients through adjustable racks and an AGV system.

Technologies and Innovations

Aluminum billets at Taber Extrusions’ Gulfport, Mississippi facility - showcasing their “made in America” in-house aluminum billet capabilities.Taber’s aluminum cast house ensures premium extrusion billet production, while their diverse alloy offerings (1xxx-7xxx series) cater to industries like aerospace, defense, and infrastructure. Advanced machinery like the Haas VF12 CNC and friction stir welding (FSW) technology enhance precision and reliability. The upcoming SMS Press in 2026 will further advance large and complex profile production.

Taber’s environmental initiatives reduce energy consumption and costs, backed by ISO 9001:2015 and Nadcap certifications.

Industry Impact

Taber’s advanced technologies, such as the SMS Press and friction stir welding, support the production of critical components for aerospace, defense, and infrastructure. Their high-quality aluminum alloys ensure reliability and performance in aerospace applications, while their robust, durable solutions are essential for military projects. In infrastructure, Taber’s maintenance-free aluminum profiles enhance the longevity and sustainability of construction and architectural projects.

Beyond these sectors, Taber has evolved into a multifaceted aluminum extrusion company, serving industries like automotive, marine, and sporting goods. Their comprehensive services include custom extrusion, fabrication, heat treatment, and quality assurance, meeting a wide range of client needs.

Partner with Taber Extrusions

Transform your business by partnering with Taber Extrusions, the industry leader in aluminum extrusion innovation and technology. Taber positions itself to deliver reliable, high-quality aluminum extrusion solutions tailored to your needs, leveraging their comprehensive approach and state-of-the-art capabilities. Elevate your projects with precision-engineered profiles, sustainable practices, and unmatched expertise.

About Taber Extrusions

Taber Extrusions, located in Russellville, AR, and Gulfport, MS, is highly regarded as a provider of aluminum extrusions to various industries. Their commitment to excellence is evident through advanced processes and state-of-the-art machinery. Beyond military applications, Taber serves markets such as aerospace, automotive, marine, infrastructure, and sporting goods. With ISO 9001 and AS 9100 certifications ensuring quality, Taber is a reliable partner for customers seeking extruded aluminum components and value-added machining services in North America.

Contact Taber Extrusions today and experience the difference of working with a trusted partner committed to excellence and innovation in every aspect of aluminum extrusion.

28 06, 2024

Taber Does That — Aluminum Extrusion in Gulfport, Mississippi

2024-06-28T19:36:40+00:00June 28th, 2024|

The text,“Taber Does That: Aluminum Extrusion in Gulfport?” is printed on a world map background. The image includes three hexagonal insets showing large aluminum billets handled by an overhead crane, a cylindrical extrusion, and workers operating machinery, highlighting the company’s capabilities.

For over 40 years, Taber has been a trusted leader in aluminum extrusion in Gulfport. They don’t just create extrusions. They control the entire process, from in-house billet casting at their state-of-the-art aluminum casthouse to the final extrusion of your desired shape. Paying close attention to details ensures that only the best quality materials are used and that every step is under their complete control.

 

Taber Extrusions’ Gulfport, Mississippi facility featuring freshly cast billets, with a graphic below noting various sizes of billets reflecting their capabilities: 10”x 28”, 20”, 16”, 11”, 9”, 8”, and 7”

Taber Extrusions’ Story is a Legacy of Innovation

Taber Extrusions’ journey in the world of aluminum extrusion began in 1973. They carved their niche by pioneering a process for extruding rectangular billets, allowing them to create extrusions in impressive sizes — up to 31 inches wide for solid profiles and 29 inches for hollows. This innovation established Taber as a leader in the industry.

Over the years, Taber has continuously expanded its expertise and legacy in the aluminum extrusions industry. A pivotal moment came in 1995 with the acquisition of a facility in Gulfport, Mississippi. This expansion wasn’t just about acquiring more space; it signified a leap forward in capabilities. The Gulfport facility features a state-of-the-art aluminum casthouse, giving Taber greater control over production. It also added two new extrusion presses and micro-extrusion capabilities, further diversifying their offerings. The fabrication area has also seen multiple expansions, solidifying their ability to deliver complete aluminum solutions.

In July 2017, Taber Extrusions significantly upgraded their casthouse in Gulfport, Mississippi. The outdated technology limited their ability to meet the growing demand for high-quality aluminum billets.

Partnering with Almex USA, Taber installed a brand-new casting line featuring:

  • Degassing and melt purification systems for cleaner aluminum
  • Billet and slab tooling for various sizes and shapes
  • Automation for improved control and efficiency

A unique challenge involved the existing circular casting pit. Through creative solutions, Taber and Almex engineers could adapt the new equipment to fit this legacy design. This included modifying the casting tables and incorporating advanced billet mold systems. Almex increased the billet produced with each cast, boosting Taber’s production efficiency.

 

Taber Extrusions’ Gulfport, Mississippi facility featuring large aluminum billets being handled by a yellow overhead crane marked ‘TABER.’

The casthouse modernization has resulted in several key benefits for Taber:

  • Higher billet quality: Improved filtering and cleaner melt ensure dependable strength and a smooth exterior for the billets.
  • Increased production: The new equipment allows Taber to produce more billets per cast and handle a broader range of alloys.
  • Enhanced control & traceability: Automated systems provide precise control over the casting process and ensure consistent quality for every billet.

Today, Taber is a multifaceted aluminum extrusion company. They’ve transitioned from their initial focus to offering a comprehensive range of services. Taber caters to a wide range of markets beyond their military roots, from custom extrusion and fabrication to heat treatment and quality assurance. Aerospace, automotive, marine, infrastructure, and sporting goods are just a few industries that rely on Taber’s expertise. Their clients’ needs are met by supplying cast and extruded aluminum products in various alloys.

How does the Taber Advantage transform raw materials into finished products?

Have you ever wondered how those sleek aluminum components are made? The process behind them is called aluminum extrusion, and it’s like using a high-tech cookie cutter for metal. Imagine soft but solid aluminum being squeezed through a mold with a specific shape. The resulting form, called an extrusion, takes on the exact profile of the mold.

Here’s where Taber truly shines. They control the entire process, starting from the beginning: the raw material. Taber highlights and boasts about their state-of-the-art aluminum casthouse. Here, they use a billet casting technique to create long, solid logs of aluminum called billets. These billets become the foundation for the custom extrusions you envision.

One of the most significant advantages of Taber’s in-house casthouse is their meticulous quality control. By overseeing every step, from molten aluminum to the finished billet, they ensure the highest quality materials are used in your project. After establishing the aluminum alloys’ foundation, let’s explore the building blocks.

What Makes the 5000 & 6000 Series Aluminum Alloys Shine as All-Stars?

Not all aluminum is created equal! Like choosing the right ingredients for a recipe, selecting the appropriate aluminum alloy is key to a successful project. At Taber Extrusions, they offer a variety of alloys to suit your specific needs. Today, let’s shine a spotlight on two of their most popular choices: the 5000 and 6000 series.

The 5000 series aluminum is a champion when it comes to battling the elements. Renowned for its excellent corrosion resistance, this alloy is the go-to choice for applications that face constant exposure to saltwater or harsh weather. Think about the sturdy components on a boat or the weatherproof window frames on a beachfront property –– the 5000 series is likely the hero behind those enduring structures.

On the other hand, the 6000 series aluminum prioritizes strength and workability. This makes it a favorite for projects requiring a balance between both. Picture the lightweight yet robust components in a building’s facade or a machine’s intricate, high-performance parts – the 6000 series is a strong contender for these applications.

Taking Aluminum Alloy in Aerospace to New Heights

A sketch of a collection of several aluminum extruded shapes used in aerospace. The objects vary in size, long and thin, with a flat, rectangular base. They are arranged in a row, with slight positioning variations.

Taber has served all major aerospace manufacturers in the U.S. Their extruded shapes are crucial components for aerospace vehicles, including the pressure cabin/fuselage, cargo/seat tracks, upper/lower wing skin/spars/stringers, and horizontal stabilization. Taber also provides a unique service for the aerospace industry with their large press, which produces hard alloy extrusions.

Diving Deeper into Marine Capabilities

The United States’ largest supplier of 5xxx series extrusions, Taber’s extrusions can be used in various applications from armor-grade plates to oil rig crew boats and equipment. Taber’s corrosion-resistant/weldable extrusions are used on naval vessels in decking, superstructure supports, and hull stiffeners.

Alloys, Tempers, & Certifications for Your Gulfport Extrusion Project

Taber Extrusions’ Gulfport, Mississippi facility boasts a robust selection of presses and capabilities. They operate two presses, one with 1800 tons of force and another with 3000 tons. They possess the ability to undertake a broad spectrum of extrusion tasks.

In terms of materials, Taber offers a variety of aluminum alloys at the Gulfport location. These include popular choices suitable for applications like 6061, 6063, and 5083. They can provide extrusions in various tempers (hardness levels) such as T1, T4, and T6 to meet project specifications.

 

Graphic with Taber’s full range of hard and soft alluminum alloy offerings ranging from 2xxx-7xxx series with a background faded with a blue hue. On the bottom is text that says “Legendary Capability. Where Aluminum Innovation was born” followed by Taber’s website link.

 

The maximum size of the extruded shapes depends on the chosen alloy and temper. For instance, with 5000 series alloys (like 5083), the maximum shape size is typically limited to 11 inches. The weight per foot of the extrusion also varies depending on the size and alloy, ranging from a minimum of 5 lbs/ft to a maximum of 10 lbs/ft.

Taber Extrusions in Gulfport is committed to maintaining high standards of quality and reliability for its products. To achieve this, they hold several certifications that are of utmost importance. These certifications include ISO 9001:2008, EN/JISQ 9100:2009, and ABS Quality Assurance Program. They are also ABS mill-approved to produce specific marine-grade aluminum applications and GL-approved for certain alloys commonly used in construction.

Now, you’ve seen the possibilities within Taber’s toolbox.

How does Taber Extrusions turn dreams into reality through partnership?

Turning your vision into a reality is what Taber Extrusions does best. By partnering with them, you gain access to a wealth of experience and expertise in aluminum extrusion in Gulfport and beyond. Their in-house capabilities, from billet creation to finished product, ensure the highest quality control throughout the process. This meticulous attention to detail translates into durable, long-lasting aluminum components you can rely on.

Taber’s commitment goes beyond exceptional materials. A group of skilled professionals can assist you through the entire process. Whether you have a fully fleshed-out design or are just starting to brainstorm, Taber offers valuable assistance, including design and engineering expertise. They work closely with you to ensure your project meets your vision and achieves optimal functionality.

Ready to transform your dream into a tangible reality? Contact Taber Extrusions today for a consultation or quote! The staff is friendly, knowledgeable, and excited to discuss your project. Visit the website or call (888) 959-1788 to get started.

More About Taber Extrusions

Taber Extrusions is an American aluminum extrusion company and your ideal partner for full-service aluminum extrusions. Excelling in the manufacture of complex and intricate extrusions, Taber Extrusions handles projects that other competitors may find difficult or impossible. Taber utilizes an extensive range of extrusion presses, including 1800, 3000, and the notably large 8600-ton press, offering unparalleled flexibility and capabilities in profile extrusion.

Choose Taber Extrusions for quality products and services that exceed your expectations… the sky’s the limit.

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28 04, 2024

Aluminum Extrusions for Satellites: A Look into Taber’s Satellite Component Capabilities

2024-07-15T22:23:06+00:00April 28th, 2024|

An illustration of a satellite in orbit with the text “Aluminum Extrusions for Satellites: A Look into Taber’s Satellite Component Capabilities” and the Taber logo superimposed on a backdrop of stars, signifying Taber Extrusions’ expertise in aluminum extrusions for satellites and aerospace components.

The vast expanse of space is a remarkable place where cutting-edge technology and innovation work hand-in-hand to achieve incredible feats. Satellites, for instance, play a crucial role in various applications, from communication and navigation to Earth observation and scientific research. However, these marvels of technology require satellite components that are not only functional but also lightweight, durable, and resistant to the harsh environment of space. In the aerospace industry, aluminum extrusions play a versatile role as they can act as structural components in spacecraft or integrate into complex mechanisms within the cockpit.

If you’re curious about how aluminum extrusions for satellites are shaping the future of space technology, read on as we explore the various applications of this material and how Taber Extrusions, a leading aluminum extrusion company, provides innovative solutions for the defense and aerospace markets.

The Surging Demand for Aluminum in Space

According to various reports, the global aluminum market is projected to grow steadily in the next few years, reaching an estimated 74 million metric tons by 2025.

The exciting news is that the aerospace industry is already looking at innovative ways to ensure the future aluminum supply can meet this demand. One such way is recycling and repurposing aluminum and its alloys, leading to further advancements in space, aircraft, and satellite component manufacturing. This means we can see more efficient ways of using the material soon.

Why Aluminum Extrusions Excel in Space Exploration

Did you know that aluminum extrusions play a crucial role in the success of satellites? There are several reasons why aluminum is the perfect material for these fantastic machines.

First off, aluminum is incredibly lightweight, which is essential for satellites. By shedding even a single pound, we can save significant fuel during launch and maneuvering. This means that the right aluminum alloy can grant a satellite the ability to carry more equipment or travel even farther distances.

But don’t let its lightness fool you — aluminum extrusions are also powerfully durable. Satellite construction often requires materials capable of withstanding immense pressure and stress during launch and space travel. As a result, certain materials have become a top choice for this purpose.

Finally, another critical feature of aluminum is its natural resistance to radiation. Harmful radiation in space can expose satellites to severe damage, causing havoc on their sensitive components and interior. But with aluminum, we can help protect these delicate machines and ensure they continue to function flawlessly.

So next time you look up at the stars, remember the vital role that aluminum extrusions for satellites play in helping us explore the universe!

Beyond Satellites: A Universe of Applications

Aluminum extrusions are shaped lengths of aluminum formed by forcing molten metal through a die that have become vital in various space and aerospace applications. Their unique combination of lightweight, high strength, corrosion resistance, and malleability makes them ideal for multiple functions beyond satellite components.

Here’s a broader perspective on the diverse uses of aluminum extrusions in space and aerospace:

An ample indoor space in a museum showcases various aerospace exhibits. With its complex mechanical details, the intricate spacecraft module commands immediate attention as it hangs suspended. The module’s exterior displays complex engineering, with visible pipes and metallic structures. Another exhibit, wrapped in golden material, hangs suspended nearby. Structural beams painted in yellow, and blue add an industrial aesthetic to the space. Visitors are present, observing the exhibits and indicating a public setting.

Image Attribution: https://www.freepik.com/free-photo/process-building-space-rocket-engine_7553665.htm#fromView=search&page=1&position=48&uuid=16f26dd9-2914-4366-839e-38719c5e3ab3

  • Structural Components — Wings and Fuselages: Large, high-strength extrusions form the backbone of aircraft wings and fuselages, providing the strength and rigidity to withstand immense forces during flight.
  • Communication and Thermal Management — Radiators and Coolers: Extrusions can be shaped into fins and channels for radiators and coolers, facilitating efficient heat exchange and temperature control.
  • Supplemental Oxygen and Fluid Systems — Valves and Pumps: Specific critical components within fluid and gas systems, like valves and pumps, can be crafted from aluminum due to their strength and machinability

What are some examples of spacecraft that utilize aluminum?

Spacecraft engineering has been at the forefront of technological advancements for decades. These technological marvels have pushed the boundaries of human exploration and discovery, from the International Space Station to the Mars Curiosity Rover. Here, we explore the importance of aluminum extrusions in spacecraft construction and examine spacecraft that rely heavily on this material.

  • International Space Station (ISS) — This iconic structure relies on aluminum extrusions for its modules, trusses, and other components.
  • Mars Curiosity Rover — The engineers constructed this rover‘s frame and many components, exploring the Martian surface, from aluminum.
  • Orion Project NASA’s Orion spacecraft, designed for deep space exploration, utilizes aluminum extensively in its structure and various systems.
  • MBZ-SAT — The first satellite built entirely in the United Arab Emirates, MBZ-SAT also employs aluminum extrusions in its construction.
“Taber was originally recognized for our large shapes, and now we are establishing ourselves as micro extruders. Since we’ve added micro extrusions, friction stir welding, and billet casting, we’re pretty much spanning the gamut of aluminum extrusion competence. We were already well-versed within the defense and aerospace markets, but adding miniature aluminum extrusions to our capabilities has allowed us to become a one-stop shop for our customers in those industries. Our diversification has opened the door wide for our customers.”
– Taber Extrusions

How Taber Extrusions Is Providing Innovative Solutions not only for Satellite Components but also for Aerospace Markets

Taber, with its 50-year legacy, stands at the forefront of the aluminum extrusion industry, delivering a comprehensive array of products and services. Their offerings are designed to meet diverse needs, including those of the aerospace sector, for which they provide specialized aluminum extrusions for satellite components and other applications.

Taber’s commitment to quality and tailored solutions is evident in their adherence to the rigorous specifications of the aerospace industry. They continuously innovate, developing new aluminum technologies to elevate the performance of their extrusions. The sophisticated casthouse at Taber underscores their quest for excellence, crafting superior aluminum alloys for complex aerospace applications.

Some of the examples of Taber Extrusions’ products and services include: 

A large metal extrusion profile with 3 hollow pieces nested inside the other. On either side of the extrusions are the words “MICRO” and “EXTRUSIONS” runs along the length of a 3-inch section of a ruler.

Microextrusions

In the defense and aerospace industries, where precision, complexity, and strict tolerances are non-negotiable, microextrusions play a critical role. These are offered by Taber and feature cross-sections small enough to pass through a 1-millimeter square. The utility of microextrusions extends across a wide range of applications, including communication systems, electronics thermal management, guidance and radar systems, weapons systems, and firearms components, highlighting their versatility and importance in advanced technological environments.

Friction Stir-Welding

Friction stir-welding, a solid-state process known for producing high-strength, defect-free joins, enables the welding of aluminum extrusions in various shapes, sizes, and alloys into complex, seamless assemblies. This technique is particularly beneficial for constructing aircraft and spacecraft components, including wings, fuselages, and panels. Beyond aerospace applications, friction stir-welding is also utilized in creating fuel tanks, heat exchangers, and battery trays, showcasing its versatility across different manufacturing needs.

Billet Casting

Taber specializes in manufacturing aluminum billets for aerospace, marine, and other specialized sectors, leveraging state-of-the-art systems and the expertise of seasoned metallurgists and research engineers. The casting operations at Taber are not only ISO 9001:2008 certified but also equipped to handle a variety of billet sizes, including diameters of 7”, 8”, 9”, 11″, 16″, 20”, and 10 x 28, predominantly in the 6xxx series aluminum alloys.

If high-quality aluminum extrusions for satellite and aerospace components are what you need, look no further than Taber. As a premiere aluminum extrusions company in the U.S., Taber is well-equipped to meet the exacting standards your project demands.

About Taber Extrusions

Taber Extrusions is an American aluminum extrusion company and your ideal partner for full-service aluminum extrusions. Their top priority is to deliver nothing short of the best products and services to their esteemed customers. Providing quality products and services is essential to their philosophy of adding value. Their dedication to this principle is the foundation of their business.

Taber takes pride in its certifications, which include ISO 9001:2008, AS 9100C, and ABS Quality Assurance Program certificate no. 11-MMPQA-652. ABS Mill approves them to produce extruded aluminum alloy products for marine applications such as 5083H111, 5086H111, 5454H111, 5456H111, 6061T6, and 6082T6, with a maximum diameter of 1.0 inch, including the casting process. Choose Taber Extrusions for quality products and services that exceed your expectations… the sky’s the limit.

 

If you have any queries, please visit https://www.taberextrusions.com or call Taber at 1-888-984-3795.

28 03, 2024

Hard Alloy Aluminum Extrusion Manufacturing: The Technology of Hard Metals

2024-09-16T13:34:24+00:00March 28th, 2024|

Banner featuring “Hard Alloy Aluminum Extrusion Manufacturing: The Technology of Hard Metals” with industrial imagery and the Taber Extrusions logo.

Aluminum’s versatility and prevalence have made it a staple in various industries globally. Its numerous benefits position it as a favored material choice. Join us as we delve into hard alloy aluminum extrusion manufacturing — a cutting-edge method that enhances aluminum’s mechanical properties and expands its range of applications.

Recognizing aluminum

Despite being plentiful in the Earth’s crust, aluminum is rarely found in its pure form. Various forms of aluminum and its alloys are esteemed for their high strength-to-weight ratio, low density, corrosion resistance, and durability. Aluminum’s low density makes it an ideal lightweight alternative to steel, being 2.5 times less dense and favorable for applications needing portability.

Many aluminum alloys are malleable and ductile, making them effortless to machine and form. They possess excellent electrical and thermal conductivity while lacking magnetic and sparking properties. Recycling aluminum is possible due to its low re-melting temperature, which requires only 5% of the energy used in primary metal production. It also maintains its properties after multiple recycling cycles, up to 75%, highlighting its sustainability. 

What are aluminum grades?

Aluminum alloys are created by blending pure aluminum with various alloying elements to modify their mechanical properties, corrosion resistance, formability, and machinability. The Aluminum Association classifies and maintains the different grades of aluminum based on their composition and how they respond to mechanical and thermal treatment.

Wrought and cast are the two categories of aluminum alloys. Mechanical processes are employed like forging, bending, and rolling to shape wrought aluminum alloys. In contrast, cast aluminum alloys are formed by melting and pouring into molds to create specific shapes. Both types of aluminum alloys have their unique properties and applications. Wrought aluminum is worked in solid form, while cast aluminum is melted and poured into a mold.

Let’s dive deeper into wrought aluminum!

Wrought aluminum  possesses remarkable strength, and people can mold it into various shapes. The grade’s composition is achieved by melting aluminum ingots with a measured quantity of alloying metal. Rolling, forging, or extruding transforms the melted aluminum alloy into billets or slabs. Heat treatment is applied further to enhance the natural properties of the aluminum alloy.

Each wrought aluminum grade is assigned a unique four-digit number code:

  • To modify pure aluminum, you add the primary alloying element, represented by the first digit. The primary alloying element impacts the grade’s properties in a sequence.
  • The second digit denotes the alloy modification and requires specific documentation using IADS. If the number assigned is zero, the alloy is either unmodified or in its original state.
  • The third and fourth digits are random numbers in the sequence assigned to a specific alloy. For the 1000 series, these digits represent the alloy’s purity.

We can divide aluminum grades into several categories. The purest form of aluminum with the lowest yield and tensile strength belongs to the 1000 series. On the other hand, the 7000 series comprises alloys of magnesium, zinc, and copper and has the highest tensile and yield strength.

Soft Alloys

A collage of various modes of transport and infrastructure: the top left shows a large cruise ship on the water, top right features the Golden Gate Bridge illuminated at night, the bottom left displays high-voltage power lines against a dusky sky, and the bottom right depicts a space shuttle on its launch pad during nighttime.

1000 Series

Aluminum is a metal that can be very pure, with a grade of 99% or higher. There are different types of aluminum alloys, and one of them is called the 1xxx series. These alloys are good at resisting damage from rust and can carry heat and electricity well. Electric transformers and power grids often utilize them.

3000 Series

3xxx series aluminum alloys are a type of metal often used for various purposes because they have a good balance of strength and flexibility. Manufacturers add manganese to create these alloys, granting them unique properties.

6000 Series

The 6xxx series of aluminum alloys is a versatile and robust material with many construction and architectural uses. They can be heated and welded to fit different shapes and designs and are known for their ability to resist rust and wear over time. Perfect for many construction and architectural designs.

Hard Alloys

2000 Series

The material becomes very strong and tough when copper is mixed with aluminum to create 2xxx series aluminum alloys. Another exciting thing about this alloy is its strength can increase even more by applying heat treatment.

5000 Series

The 5xxx series is a type of material that is made stronger by adding magnesium to it. It can be welded easily and is resistant to rusting, especially in places with a lot of saltwater, like the ocean. People often use it to construct boats, shipping containers, and other structures exposed to salty and wet environments.

7000 Series

Various sectors, such as aerospace, utilize aluminum alloys for their operations. One type of alloy, the 7xxx series, is solid and can withstand harsh weather conditions. This alloy adds elements like zinc, magnesium, copper, and chromium.

The best aluminum extruder can offer high-quality aluminum extrusions that meet specific requirements.

Aluminum casthouse technology has come a long way, and choosing an extruder that uses the latest technology to produce top-quality aluminum extrusions is essential. To get the most out of this versatile material, you must rely on a reputable American aluminum extrusion company that is an expert in hard alloy aluminum extrusion manufacturing like Taber Extrusions.

With their state-of-the-art extrusion process, Taber can create custom aluminum shapes that meet their customers’ specifications. This high level of precision guarantees the result’s optimal performance and superior quality. Whether you need wrought aluminum for structural applications or intricate parts, leading hard alloy aluminum extrusion manufacturer, Taber, has the expertise and technology to deliver top-notch products consistently.

Comprehensive extrusion services by Taber

Taber offers a wide range of extrusion capabilities in all standard alloy series. They can extrude 2000, 5000, 6000, and 7000 series, and if you need something different, ask! They’ll even consider extruding in 1000 and 3000-series alloys upon request. Also, Taber uses recycled and prime aluminum to cast their extrusion ingots to meet the highest quality specifications. The ingots come in a range of diameters from 8” to 20” and rectangular sizes, too!

Taber offers various customized processing services to meet its clients’ needs. From billet casting at its Gulfport, MS plant to solution heat treatment, stretcher/detwister, cut-to-length, custom packaging, fabrication, statistical process control, quality assurance, and artificial aging ovens, it has the equipment and expertise to deliver high-quality and customized aluminum extrusion products.

A detailed comparison chart shows the manufacturing limits and comparative characteristics of different materials, their typical applications, extrusion press specifications, and auxiliary equipment & services.

Precision engineering and quality assurance

A leading extrusion company needs a leading team of experts as well. Taber has a team of engineers who can assist with the extrusion design using SolidWorks (CAD Design) and CAD Software (Auto CAD). It can ensure that the extrusions meet the tolerances in ASTM, AA, ANSI, DIN, or EN standards.

They are also certified and approved by several international and industry standards, such as ISO 9001:2008, AS 9100C, EN/JISQ 9100:2009, BABA, and ABS. Taber has the ABS Quality Assurance Program Certification #ALML 1320275 and the ABS approval to produce extruded aluminum alloy products for marine applications, such as 5083 H111, 5086 H111, 6061 T6, and 6082 T6, with a maximum thickness/diameter of 130 mm. Various sectors widely use Taber’s products, including aerospace, defense, transportation, energy, and industrial.

Leading the way in aluminum extrusion with state-of-the-art technology and commitment to quality

Taber stands out as a premiere provider of aluminum extrusion products in the United States, offering exceptional service and innovative solutions that meet the unique needs and expectations of customers while ensuring cost-effectiveness and quality. With vast experience, advanced equipment, and a commitment to excellence, they guarantee customer satisfaction and are the ideal partner for any aluminum project, regardless of size.

So, if you want to take your business to the next level, get a quote now with Taber, a premier hard alloy aluminum extrusion manufacturer. Their team of experts will work with you every step of the way to ensure your success. Don’t wait any longer; contact Taber today to experience the best aluminum extrusion products and services!

More about Taber Extrusions

Taber is a company that strongly believes in shaping customers’ dreams. They provide a comprehensive range of aluminum extrusion capabilities and value-added services, which enable them to become a complete partner throughout the entire process, from the design stage to the delivery of the final product.

Since its establishment in 1973, Taber has been committed to earning a top reputation in the industry by working closely with its customers, promoting innovation, and collaborating to find solutions to any challenges. Over the past four decades, they have become well-known for their highest standards of quality and responsiveness, and they are proud to hold the title of having the most extensive capabilities in the aluminum extrusion industry.

If you’d like to explore more of Taber Extrusion’s aluminum extrusion blogs, visit taberextrusions.com and follow them on social media so you can receive new blog alerts!

18 02, 2021

Aluminum Microtubing Rapidly Developing in Sync: Microextrusions

2021-02-18T21:00:51+00:00February 18th, 2021|

3D Rendering of a silver ruler measuring approximately 2 inches of space, with 4 tiny aluminum tubes jutting down from the top of the image, barely taking up a few millimeters on the ruler. The words “Aluminum Mictotubing” appear to the right in white.

Recent advancements in extrusion have allowed for aluminum microtubing products to be used in medicine and surgical applications. Specifically, microextrusions have allowed for OEM’s to request microtubing with dimensions previously thought impossible.

With continued advancements in several industries, aluminum microtubing has become increasingly more complex and smaller in size. New and advanced processes have placed an urgency on manufacturers to produce smaller and smaller microtubing with safer and more durable materials.

OEMs are primarily focused on miniaturizing their devices and providing new features, but reducing cost is also a large concern. Before, these OEMs relied on traditional injecting molding to complete these projects. However, with the increasing popularity of microextrusions, OEMs now have much more flexibility in cost and design.

The use of aluminum microtubing is useful in this regard. Aluminum can provide three times as much volume per pound as other metal products – so when weight is a factor, it is an obvious choice.

Aluminum’s natural corrosion resistance makes it suitable to many types of environments and its ability to transmit heat rapidly make it ideal for heat transfer processes. On top of this all, aluminum tubing is readily bent, formed, and welded.

Per Medical Design Briefs:

“From a challenge standpoint, material is a key factor… running products on a micro level requires materials to be processed at extremely low output levels, thus creating the potential for high shear and material degradation.

Unlike traditional extrusion, which processes a large amount of material quickly, microextrusion processes a small amount of material slowly to get the desired physical and performance attributes.

In addition to the benefits provided by the reduction in size, another plus is to have the ability to build in advanced steerable capabilities, enhanced with… features to aid in complex procedures. This type of structure can be produced in multilayer size, with enhanced performance in many areas. Depending on the application and device, you can modify configurations to aid the designers even further.”

TABER’S MICROEXTRUSION PROCESS

Taber’s aluminum ultra-precise extrusions are produced through a proprietary technique that delivers features, tolerances, and surface finishes previously considered to be impossible. This unique extrusion process continues to excite design engineers, offering an additional design alternative for the production of precision aluminum components. Industries most commonly using microextrusions include computer, electronics, aerospace, medical, industrial, and military.

About Taber Extrusions: 

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS., in 1995 which houses a new state of the art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has been expanded multiple times.

Taber continues to extrude billet in a wide range of alloys and sizes, and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions has completed the addition of in-house Friction Stir Welding capabilities, and carries on their offering of extruded aluminum components, value-added machining services and raw material supply to the North American market – making them a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

A SPECIAL NOTE ON VIRUSES AND BACTERIA IN RESPECT TO ALUMINUM SURFACES:

 

At this time of extreme health concern, specifiers must carefully consider how material choices may impact the spread of viruses, bacteria, and infectious diseases in healthcare facilities and other public spaces.

While much about the coronavirus is still under investigation, research has demonstrated significant differences in the longevity of viruses on various surfaces, and there are a variety of treatments that appear to further reduce the growth and survival of viruses and bacteria, enhancing the surface’s ability to destroy pathogens.

A major research study published in the Journal of Hospital Infection tested human coronavirus strains for longevity on various material surfaces and found that the virus lasted only two to eight hours on aluminum, but days on many other materials.

We encourage you to access the full white paper on this topic which can be found at AEC.org

An infographic consisting of icons depicting various surface materials (aluminum, surgical gloves, plastic, steel, glass, PVC, silicon rubber, ceramic, and Teflon) with the headline, “Coronavirus (HCoV) Survival Time on Various Inanimate Surface Materials”

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Become a customer today! Visit us or request a quote: https://taberextrusions.com or call us at (888) 985-5319.

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