1 04, 2023

Your Partner for Responsibly-Sourced American Aluminum Billets

2023-04-04T18:49:20+00:00April 1st, 2023|

presentation consisting of three black cubes and three images of inside Taber Extrusion’s Gulfport aluminum cast house with a blue gradient overlay. Taber’s oficial logo appears in the upper left, and the middle black box features the words, “OUR CASTHOUSE IS YOUR CASTHOUSE,” and www.taberextrusions.com web address in the lower left corner.

One company that has emerged as a leader in responsibly-sourced American aluminum billets as well as the aluminum industry is aluminum extrusion manufacturer Taber Extrusions. The American aluminum manufacturing and processing industry has faced several challenges in recent years due to tariffs, ITAR compliance regulations and most recently Build America, Buy America (BABA). Companies have been forced to navigate a complex landscape to ensure they can acquire the necessary raw materials to keep their operations running smoothly.

With their own aluminum cast house, Taber is able to provide responsibly sourced, ITAR and BABA compliant aluminum logs.  This has allowed them to supply the rest of the US aluminum manufacturing industry with aluminum billets/logs. Taber has the capacity to do this even during times of uncertainty and the ever-changing geopolitical landscape.

: Aluminum billets being casted at Taber Extrusion’s Gulfport cast house.

Responsibly Sourced American Aluminum Billets or Logs

Taber Extrusions is committed to producing aluminum billets/logs in a responsible and sustainable manner. Taber sources their aluminum from reputable and trustworthy suppliers. Furthermore, Taber Extrusions takes additional steps to ensure their primary alloying components are responsibly sourced by using recycled aluminum in their manufacturing process. By doing so, they reduce their carbon footprint and conserve natural resources.

When it comes to buying aluminum billets/logs, there are several benefits to choosing a company like Taber Extrusions. Here are just a few:

Regulatory Compliance

As previously mentioned, the American aluminum manufacturing industry has faced several challenges in recent years due to tariffs, geopolitical issues, supply chain and logistical challenges.

ITAR and BABA compliance regulations can be difficult for companies to navigate. However, by choosing a vetted aluminum supplier, companies can rest assured that they are receiving compliant aluminum billets/logs. This reduces the risk of non-compliance penalties and helps ensure a company’s operations remain in good standing.

Pristine freshly cast aluminum logs sitting on pallets at Taber’s Gulfport cast house.

In conclusion, buying responsibly sourced aluminum billets/logs from industry leaders like Taber Extrusions is a smart choice for companies in the American aluminum manufacturing industry. By doing so, they can avoid the challenges posed by tariffs and ITAR compliance regulations, while also receiving a high-quality, reliable product that will help their operations run smoothly.

Where Does Your Ingot Come From for Your Aluminum Billet?

“Our supply chain does not include material from un-approved counties. Most customers find this knowledge helpful, along with the fact that Taber has 50-years-worth of experience. Not just aluminum extrusions, but aluminum technology and innovation. Our Gulfport cast house was modernized a few years back, and we make it our business to lead the way when it comes to giving our customers and partners the best America has to offer.”– Jason Weber, VP of Sales & Marketing, Taber Extrusions

History of Taber Extrusions and Their Gulfport, Mississippi Aluminum Cast House

Established in 1973, Taber has since become one of the leading aluminum extrusions companies in the U.S. by combining cutting-edge technology, innovation, and unmatched customer service within various industries around the globe. We are pioneers in the extrusion of large, heavy, and wide complex shapes that set us apart in the aluminum extrusion industry.

Expansion started in 1995 when Taber acquired the Gulfport, Mississippi facility, giving easy access to its ports and industrial scraps. In time, Taber also added two additional presses and a cast house which increased our capabilities to cast, extrude, and fabricate products in-house.

By 2017, Taber continued to expand, adding 7” billet molds to their existing 9”, 11”, 16”, and 20” diameter molds. The state-of-the-art upgrade in Gulfport, MS increased billet capacity by over 30% and allows Taber to manufacture American aluminum billets for defense, marine, and other specialized industries.

Taber’s bright aluminum casthouse in Gulfport, Mississippi. Angle on freshly cast aluminum billets. Sun shines through an open warehouse door.

Aluminum Billet Processing services include:

  • Billet casting – Gulfport, MS facility
  • Solution heat treatment
  • Stretcher/De-twister – 750-ton capacity
  • Cut-to-length
  • Custom packaging
  • Fabrication
  • Statistical process control
  • Quality assurance – defense contractor-approved
  • Artificial aging ovens

Aluminum Billet Engineering services include:

  • SolidWorks (CAD Design)
  • Extrusion design assistance
  • Tolerances in ASTM, AA, ANSI, DIN, or EN standards
  • CAD software (Auto CAD)
  • Ultrasonic testing: portable immersion (115 ft tank)
  • Analysis and testing capabilities: Chemistry, mechanical property testing, electrical conductivity testing, macroanalysis, microanalysis, Rockwell hardness test, Brinell hardness test, Webster hardness test, exfoliation corrosion test

Taber Extrusions has successfully taken business beyond the extrusion process, and allowed themselves to become a reputable full-service aluminum extrusion company capable of manufacturing complex and intricate extrusions that some companies may find impossible.

Charles Stout, President of Taber Extrusions wears a blue and while golf shirt, tan khaki pants and a black belt with his arms folded neatly across his front as he kindly smiles for the camera.

“The future is determined by our collective vision, efforts, and results.”

– Charles Stout, President, Taber Extrusions

Taber Extrusions located in Russellville, AR and Gulfport, MS, is a highly regarded provider of aluminum extrusions to a wide variety of industries including aerospace, infrastructure, transportation, defense, and thermal management. ISO 9001- and AS 9100-certified, Taber’s present and future customers can expect to see increased supply opportunities with the expanded set of extrusion solutions, programs, and services.

Thank you for your continued support of Taber Extrusions, LLC. If you have any questions, please visit taberextrusions.com or contact one of our Regional Sales Representatives.

Follow Taber Extrusions:

YOUTUBE: https://www.youtube.com/@TaberExtrusions

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team?

Submit your resume to careers@taberextrusions.com.

15 03, 2023

The Boeing 747: Aluminum Extrusion Leader Taber Recognizes the End of an Era

2023-04-04T19:46:46+00:00March 15th, 2023|

A woman in a white dress stands on the beach gazing into the summer sky at an airplane ascending into the clouds.

On the 8th of September 2022, the world said its goodbyes to one of its beloved queens, Elizabeth II. She was the queen of the longest-reigning British monarch in the United Kingdom and the other Commonwealth realms. Her majesty graciously passed on at Balmoral Castle, Scotland at 96 years old. Today, we will again bid farewell to a queen that connected our world through flight and helped transform the aerospace industry altogether, the Boeing 747.

The last Boeing 747 left the company’s widebody factory in advance of its delivery to Atlas Air in early 2023.

Image Source & Corresponding Article: https://theaviationgeekclub.com/end-of-an-era-final-boeing-747-airplane-leaves-the-companys-everett-factory/

Known as the “Queen of the skies”, the Boeing 747’s final airplane – the 747-8 Freighter, rolled out its home in Everett, Washington. It will be delivered to Atlas Air for cargo delivery early this year.

The 747 ushered in more affordable long-haul travel by increasing capacity and lowering ticket costs. Designed from the beginning to carry both passengers and cargo, it was always intended to have dual roles. It was known as the first plane to have two aisles, and overhead bins.

“For more than half a century, tens of thousands of dedicated Boeing employees have designed and built this magnificent airplane that has truly changed the world. We are proud that this plane will continue to fly across the globe for years to come,” said Kim Smith, Boeing Vice President and general manager of the 747 and 767 Programs.

The image shows three colored photos. On the top half of the image is a photo of Atlas Air’s cargo plane with the nose of the plane open showing cargo. On the lower right is a line drawing of the world’s continents in white line on a blackboard background with a hand holding a miniature airplane. On the left is a photo of the last Boeing 747-8 being rolled out of a hangar for delivery to Atlas Air Cargo.

A Brief History of the Boeing 747

At the beginning of the “Jet Age” in the 50s, Boeing introduced the 707 – America’s first jet airliner. Compared to its predecessors (piston engines), jet engines were safer, cheaper, and faster. The  demand for flying soon quadrupled through the years (1955-1972). Boeing and Pan Am took the opportunity to develop the 747s that made flying faster, accessible, and financially possible to the people.

Pan Am wanted to accommodate more passengers. By having a plane 2 ½ size bigger than the 707, the seat costs could be reduced by 30%. What was originally planned by Pan Am was to create a double-decker airplane, but instead, Boeing made the 747s wider. To meet the challenges of building a wider airplane, Boeing went with the four-engined jet aircraft. These were initially powered by Pratt & Whitney JT9D turbofan engines.

Joe Sutter, known as the father of the 747, led the design team. They along with other Boeing employees, were nicknamed the Incredibles for building the 747 in just 29 months.

Because the design was so big, Boeing had to build a plant around it during its construction in Everett, Washington. Today, that building is the biggest in the world by volume (13,300,000 Million cubic meters equivalent to more than 5,300 Olympic-sized swimming pools) and where the company builds its other wide-body aircraft.

The image shows two colored photos. On the left is a fleet of passenger airplanes parked on an airport runway. On the right is a sunset view of a Lufthansa airplane parked on an airport runway.

The End of an Era of the Boeing 747

A favorite among pilots, this airplane flies and lands beautifully. In agreement is Captain Lyn Rippelmeyer, the first woman to pilot the 747. She was also the first woman to captain a transatlantic flight 747.

Designed for long-haul flights, the 747 made international travel more accessible and affordable. Consequently, it was sought after by most airline companies when it was first introduced. Its elegance and top-notch performance gave the airlines a view that the 747 is legitimized them.

The ending of the 747 comes at a time when the aviation industry is looking to transform itself. Aligning with more fuel-efficient, environmentally friendly technologies is the new sentiment. Becoming green and sustainable is a path that most companies and industries aim for to build a better future.

Regardless, this doesn’t mean that we have seen the last days of the “queen of the skies.” She will continue to fly for decades-long according to Boeing. “They’re sending the queen out very fittingly” according to Kim Smith, Boeing Vice President, and general manager of the 747 and 767 Programs.

Currently, there are 396 Boeing 747s still in service today. Among them, 311 are freight, 44 of them are passenger planed, and 41 are for VIP or private service. Six airlines still operate the 747s, with Lufthansa being the largest at 25 in its fleet.

In the beginning, many people said that the 747 would not fly– both literally and financially. But Boeing took a huge risk and like Taber, became one of the pioneers that have shaped our world today.

How Taber helped shaped the Aerospace industry

Aluminum has been key to how man developed flight due to its rich properties and capabilities. The Wright brothers used aluminum for their first airplane in 1903. It had a four-cylinder, 12-horse-power engine modified with a 30-pound aluminum block to reduce its weight.

And since then, various aluminum alloys were used in aerospace engineering and have subsequently increased throughout the years.

Taber offers a full range of aluminum alloys including hard, soft, marine, and armor grade. This is a unique capability in the industry. Inside Taber Extrusion’s new state-of-the-art casthouse, aluminum billets are cast and extruded into a wide range of shapes and sizes.

Taber’s capabilities allow the company to serve several industries, including aerospace and firearms. The hard alloys that are created are ideal for these industries due to their high strength and corrosion resistance.

Components of Aerospace Vehicles including the Boeing 747

We have worked with most of the major aerospace manufacturers in the United States. Our extruded shapes are used for important components of aerospace vehicles:

  • Structural Flight Critical Components
  • Interior aircraft systems
  • Supplemental oxygen systems
  • Electrical/Communication Systems
  • Passenger Comfort Systems
  • Coolant radiators
  • Oil coolers
  • Intercoolers
  • AC condensers
  • Passenger service systems
  • Other fluid/gas systems

Producing profiles for the Aerospace and Defense industries is a foundational capability at Taber. “From the inception, Taber’s Russellville, AR facility has produced profiles for the commercial aircraft manufacturers.” Says Jason Weber, VP of Sales and Marketing at Taber Extrusions, “While Taber is sad to see the new aircraft builds of the 747 end, we’re excited for the future of the next generations of airframes and the sustainment of the existing fleet.”

Since 1973, Taber Extrusions has been known as the industry leader in providing some of the widest, heaviest, and most complex shapes to a variety of industries. This includes aerospace, military, shipbuilding, automotive, sporting goods, architectural, and distribution markets. Taber supplies intermediate to heavy press structural extrusions for various Boeing Commercial airplanes including 747, 767, 777, & 787 airframes.  The company has manufactured aircraft and aerospace extrusions since 1973, servicing the Commercial, Military, and General Aviation markets.

A collage of triangles in various shades of blue, overlying an image of a commercial airplane and the words “AEROSPACE” atop Taber’s gold inverted triangle official logo.

More About Taber Extrusions

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet. This enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS, in 1995. It houses a new state-of-the-art cast house and two additional presses. In addition, Taber expanded its microextrusion capabilities, and  the fabrication area has been expanded multiple times.

Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond the military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions has completed the addition of in-house friction stir welding capabilities and carries on their offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market – making them a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

Follow Aluminum Extrusion Experts Taber Extrusions

YOUTUBE: https://www.youtube.com/@TaberExtrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com.

Become a customer today! Visit us or request a quote: https://taberextrusions.com or call us at (888) 985-5319.

22 02, 2023

Large Aluminum Extrusion Design

2023-02-27T00:40:04+00:00February 22nd, 2023|

Graphic with three photos in sepia tint, with the title of the blog written in white font. The upper left photograph is of a circular building with multiple window frames. The upper right photo is a machine in Taber’s facility. Third photo at the bottom is the interior of the Taber factory.

“Dream big dreams; only big dreams have the power to move men’s souls.”

― Marcus Aurelius

If you think about it, innovation is ingrained in man’s DNA. As humans, we always want to better ourselves and the things that we utilize to improve our way of life. And why stop there? Why not be bigger?

Here at Taber, we continue to raise the bar and enhance our capabilities to help you realize your vision – in all shapes, forms, or sizes. And with that, we pride ourselves in having the only rectangular container in North America. A feat that sets us apart in the aluminum extrusion industry in terms of capabilities. We’ve uniquely positioned our company to have the ability to extrude wide shapes – which is much more comprehensive than the capability of traditional round containers. Our exclusive rectangular container allows us to supply our customers with some of the industry’s widest, most complex multi-void hollows.

Like the great Marcus Aurelius once said, “Dream big dreams; only big dreams have the power to move men’s souls.”  And our large press capability will surely take your vision to reality.

Why Go BIG?

The larger the press, the bigger the extrusion. Assembly techniques can be reduced by eliminating the need to weld in using the largest available extrusions and/or mechanical joints, lowering the cost and time spent in construction.

Mechanical factors such as holes, threads, grooves, and placement of flaw-free welds affect the properties and fatigue-strength of the material. With large aluminum extrusion capability, fusion welds can be arranged in non-critical areas, or broaden the section nearest to a weld to compensate for any losses caused by the welding process.

In structures with complex parts, the use of large-scale extrusions streamlines the design, eliminating strain and possible drawbacks to the structure.

In a rectangular container, there is uniform metal flow in width and thickness of wider bars and profiles and the following is achieved, in contrast to a round container of similar geometry:

Typical flatness can be controlled to within normal AA specifications, multi-void hollow profiles of up to 29” width and solid profiles up to 31” wide. However, at times, profile designers demand flatness profiles outside of AA specifications. In these cases, Taber operates a compliment of secondary roll correction machines that are able to bring the profile into the desired tolerance range. Overall, it is best to consult with Taber early in the design process and we can work with you to design the best profile to meet your specifications and allow the most efficient production.

Graphic with 3 black and white photos with a poem about aluminum in white font printed on the photos. The one on the left is a photo of a high-rise building, the one the top right is a photo of a plane, and the one on the bottom right is a photo of a ship.

The advantages of working with aluminum extrusions in a variety of sizes are endless.

  • High recycling value
  • Reduced cost in tooling/machining
  • Reduced assembly time
  • High strength-weight ratio
  • Long lifespan with minimum maintenance
  • Aesthetically pleasing finishing options
  • Streamlined design possibilities
  • Wide range of large-scale applications
    • Aircraft landing mats
    • Heliport decking
    • Bridge decking
    • Air droppable pallets
    • Shoring planks
    • Loading platforms
    • Airport structures
    • 28” wide rectangular container
    • Superstructure components
    • Military vehicles
    • Shipping containers
    • Rail cars
    • Truck trailers
    • Buses
    • Beverage trucks
    • Light rail systems
    • Delivery vehicles

Are You Ready to Go BIG?

To make your design more efficient, it’s imperative to have a deep understanding of the full scope from alloy properties to material and tooling costs, appropriate tolerancing, and the latest in manufacturing innovation. Taber Extrusion’s talented engineering team is available to assist your design engineers with the details:

  • Wall/material thickness
  • Uniform wall thickness
  • Wall/material variance
  • Radius vs square corners
  • Solid profiles if possible
  • Fewer cavities in hollow profiles
  • Profiles with deep channels and ratios
  • Heat sinks
  • Decorative surfaces run-out surface

We are proud to be set apart as more than just an extruder. Taber Extrusions is a full-service partner, and we have an unwavering commitment to consistently meeting and exceeding customer expectations by providing both products and services of the highest quality. This commitment is at the core of our value-added philosophy.

For us, unique, customized capabilities are key. Taber’s specialty is manufacturing complex and intricate extrusions that competitors consider difficult or even impossible. Our full range of extrusion presses, from 1800 and 3000 tons to our impressive large 8600 tons, gives us unmatched flexibility and profile capabilities.

Graph showing the three kinds of extrusion presses that Taber Extrusion has. Specifications are for an 8600-ton, 3000-ton, and an 1800-ton press. The Taber logo is placed at the lower right corner of the image.

One of the largest extrusion presses in the United States—our 8600-ton press—can extrude both 16- and 20-inch round billets, and 10” x 28” rectangular billets with a maximum circle size of 31” and up to 140 lbs. per foot. With the ability to extrude large, intricate configurations, such as lightweight but strong one-piece extrusions, the customer can incorporate whole assemblies of small components into one extruded part.

We’ve established notoriety for the highest levels of quality and responsiveness over four decades, and proudly hold the title of broadest capabilities in the aluminum extrusion industry.

About Taber Extrusions

Taber Extrusions is located in Russellville, AR, and Gulfport, MS, and is a highly regarded provider of aluminum extrusions to various industries including aerospace, infrastructure, transportation, defense, and thermal management. ISO 9001 and AS 9100 certified, Taber’s present and future customers can expect to see increased supply opportunities with the expanded set of extrusion solutions, programs, and services.

To learn more about how we can be of service visit: https://taberextrusions.com/

For inquiries or quotes visit: https://taberextrusions.com/contact-us/

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team? Submit your resume to

careers@taberextrusions.com.

3 01, 2023

Endless Possibilities: U.S. Aluminum Extrusion Manufacturer, Taber Extrusions

2023-03-07T02:03:08+00:00January 3rd, 2023|

A bluescale graphic with blue, gold, & White laser light effects and bright confetti-like dots in upper left and lower right corners with the words, “New Year, Endless Possibilities” in the center and the Taber inverted gold triangle logo underneath, and finally, Taber’s website address – www.taberextrusions.com at the bottom.

“The power of imagination makes us infinite.”

– John Muir, Scottish-American author, environmental philosopher

Taber Extrusions, aluminum extrusion manufacturer, proves there are no boundaries when it comes to aluminum extrusion design and engineering. After almost five decades of operation, we continue to take pride in the ability to bring your imagination into reality.

The History of Taber Extrusions, aluminum extrusion manufacturer

Established in 1973, Taber has since become one of the leading aluminum extrusion manufacturers in the U.S. by combining cutting-edge technology, innovation, and unmatched customer service within various industries around the globe. We are pioneers in the extrusion of large, heavy, and wide complex shapes that set us apart in the aluminum extrusion industry.

Expansion started in 1995 when Taber acquired the Gulfport, Mississippi facility, giving easy access to its ports and industrial scraps. In time, Taber also added two additional presses and a cast house which increased our capabilities to cast, extrude, and fabricate products in-house (we oversee everything). Fabrication capabilities were added to the Russellville facility in 2014, which already houses the company’s large 8,600 MT press with three container sizes (a container for the extrusion of rectangular billet, as well as two round containers, a 16-inch, and a 20-inch). The fabrication area has been expanded several times since it was constructed, with the addition of B&O B-800 series, Marvel band saws for precision cutting, horizontal and vertical machining centers, and a Zeiss coordinate measuring machine (CMM) for quality control.

By 2017, Taber continued to expand, adding 7” billet molds to our existing 9”, 11”, 16”, and 20” diameter molds. The state-of-the-art upgrade in Gulfport, MS increased billet capacity by over 30% and allows Taber to manufacture aluminum billets for defense, marine, and other specialized industries.

Four photo collage showing the massive facilities and equipment used by Taber Extrusions in producing aluminum extrusion products.

Precision Micro-Extrusion

In 2018, Taber added precision micro-extrusion to their services which allows designers and engineers the freedom to create aluminum profiles that are un-extrudable through conventional presses. A great addition to their arsenal of capabilities, the micro-extrusion presses are built to allow the production of extrusions with wall thicknesses of 0.020 inches and tolerance capabilities of +/- 0.001 inches (depending on shape design).

Three side-by-side photos illustrating how tiny micro-extrusions actually are. (Trust us, they’re itty-bitty. And Taber Extrusions can make them like the experts they are.)

Friction Stir Welding

In April 2019, Taber Extrusions continued to answer the call to the rising demand for domestic aluminum products by breaking ground with an expanded Russellville facility to house a new friction stir welding operation. Traditional welding techniques can’t easily fuse metals such as aluminum, copper, and other metal alloys. With FSW (friction stir welding), they are joined by the solid-state joining technique in which a coalescence results from applying pressure alone or with a combination of heat and pressure.

Friction stir welding produces high-quality welds with minimal distortion and can easily be automated allowing it to be used widely in the aerospace, rail, automotive, shipbuilding, transportation, and marine industries.

Taber’s willingness to invest and deliver the widest scope of services across the aluminum extrusion industry will continue going forward according to Jason Weber, Taber V.P. of Sales and Marketing.

Haas VF-12 CNC Machine

The fairly recent addition of the Haas VF-12 CNC machine in 2021 raised the bar in their commitment to providing world-class products and services to clients and sets a strong example of how Taber continues to shape the future of the aluminum extrusion industry.

Long aluminum extrusions can be precisely made within the machine, cutting down on processing times and costs. With the internal automatic tool change capacity (30+1), the VF-12 fits the bill for Taber’s focus with the Russellville facility providing some of the largest profiles in North America.

A Taber operator using the cutting edge Taber machine called Haas VF-12 CNC machine inside the Taber facility.

What does North America’s leading vertically integrated aluminum extruder have in store for the future? For years, Taber’s direction has been aligned with one of their primary customers – the defense industry, where they’ve pioneered the highest level of quality & satisfaction in terms of providing products, offerings, and services. Taber Extrusions plans to go further and cover more ground – literally.

2023 will be a big year for all Taber facilities. In addition to the aforementioned capability expansions, Taber is also planning many capital upgrades to the line-up of existing equipment.

Today, industries and world economies are shifting to green and sustainable ways of doing business and Taber aspires to fill a leading role in providing efficient solutions to these entities. From creating aluminum extrusions which will eventually become lightweight trailers to manufacturing components for transportation infrastructure, Taber’s goal is to apply their expertise and showcase their capabilities to improve the transportation industry.

At Taber, if you can dream it, we can shape it.

Processing services include:

  • Billet casting – Gulfport, MS facility
  • Solution heat treatment
  • Stretcher/De-twister – 750-ton capacity
  • Cut-to-length
  • Custom packaging
  • Fabrication
  • Statistical process control
  • Quality assurance – defense contractor-approved
  • Artificial aging ovens

Engineering services include:

  • SolidWorks (CAD Design)
  • Extrusion design assistance
  • Tolerances in ASTM, AA, ANSI, DIN, or EN standards
  • CAD software (Auto CAD)
  • Ultrasonic testing: portable immersion (115 ft tank)
  • Analysis and testing capabilities: Chemistry, mechanical property testing, electrical conductivity testing, macroanalysis, microanalysis, Rockwell hardness test, Brinell hardness test, Webster hardness test, exfoliation corrosion test

Taber Extrusions has successfully taken business beyond the extrusion process, and allowed themselves to become a reputable full-service aluminum extrusion company capable of manufacturing complex and intricate extrusions that some companies may find impossible.

“Change The World” Kind of Crazy

As creative marketing icon Rob Siltanen once said, “People who are crazy enough to think they can change the world are the ones who do.”

 

5 photos of Taber employees enjoying company activities. On the upper right corner are 4 employees standing in a row. On the bottom right corner, is a NMLP trophy for excellence in safety, made of a metallic hardhat above a shiny, black engraved box. The 3 pictures on the left are of employees inside a big hall celebrating Halloween. The Taber logo and words “October Picnic” are in a white circle on top of pictures.

Taber has never run out of “crazy-enough-to-change-the-world” attitude when it comes to retaining employees and keeping valued clients – as they are much more than a leading aluminum extrusion manufacturer. Empowered by employee’s hearts and ambitions, Taber Extrusions strives to maintain a healthy relationship with each team member, as this is key to a successful career for both them and for the company.

Charles Stout, President of Taber Extrusions wears a blue and while golf shirt, tan khaki pants and a black belt with his arms folded neatly across his front as he kindly smiles for the camera.

“The future is determined by our collective vision, efforts, and results.  Where we go and how we perform is all about what we do as a team and has very little to do with what is going on around us.” – Charles Stout, President, Taber Extrusions

Taber Extrusions, U.S. aluminum extrusion manufacturer: Summary

Taber Extrusions is a U.S. aluminum extrusion manufacturer located in Russellville, AR and Gulfport, MS. A highly regarded provider of aluminum extrusions to a wide variety of industries including aerospace, infrastructure, transportation, defense, and thermal management, Taber offers endless possibilities. ISO 9001- and AS 9100-certified, Taber’s present and future customers can expect to see increased supply opportunities with the expanded set of extrusion solutions, programs, and services.

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet. This aluminum extrusion manufacturer is able to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS in 1995 which houses a new state-of-the-art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has been expanded multiple times.

Extruding billet in a wide range of alloys and sizes, Taber has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, this aluminum extrusion manufacturer supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions is proud of its friction stir welding capabilities, and a full offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market.

Thank you for your continued support of Taber Extrusions, LLC. If you have any questions, please visit taberextrusions.com or contact one of our Regional Sales Representatives.

Follow Taber Extrusions:

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team? Submit your resume to careers@taberextrusions.com.

19 12, 2022

Fun Ways to Gift Aluminum This Holiday Season

2022-12-19T20:53:45+00:00December 19th, 2022|

A view from above an antique wooden table with gift boxes laid at the bottom and right side. The gifts are wrapped in festive Christmas colors. A translucent rounded rectangular banner with the title of the article is written in a black and white font inside the banner.

What are the fun ways to gift aluminum this holiday season?  When we hear the word “aluminum,” the first things that come to mind are those busy construction sites, a stretch of beautifully designed and elegant windows in city buildings, that stylish sports car you saw on the road one time, or the thin metallic wrapping on your favorite sandwich (or that cold six-pack waiting for you to get home). Aluminum is everywhere and it has shaped our world in many ways.

And as you may have already known by reading our past articles about aluminum here at Taber, the applications are only limited by our imagination. We know that it is pliable – lightweight yet strong, rich in properties, and highly recyclable. Wouldn’t it be awesome to gift your loved ones something made in aluminum this holiday?

I bet you didn’t see that coming from us here at Taber – but as the holidays draw closer, we want to help you explore these gift ideas, so you don’t have to wait for that traditional 10th-anniversary aluminum gift.

Smart Watches/Wearable Technology

Most smartwatches in the market today use aluminum and even aircraft-grade aluminum

casing for their wearable devices making them elegant and durable. Help motivate your loved ones on their fitness journey with style.

A collage of two photos. The one on the left has a stack of 3 laptops laid on top of one another. The photo on the right is a square smartwatch with an aluminum casing showing the time and a black wristband.

Laptops

Yes, the first thing to consider when purchasing a laptop is its specifications or what is under the hood. But laptop chassis or casings made with aluminum are more durable than plastic making it safe for the internal components inside.

Aluminum Cookware

Cookware made from aluminum is widely used in the restaurant business because of its durability and it distributes heat well making them cost-effective.

A collage of three photos. On the upper left corner is a row of colorful metal water bottles on a shelf. At the bottom left corner is two hands reaching to grab two water bottles colored black and white on their sides on a white sheet. And the photo on the right shows aluminum pans in a row hanging on hooks on a wall of a kitchen.

Water Bottle Tumblers

These are great vessels for your hot and cold drinks because their ability to retain temperature makes cold drinks stay cold longer and hot drinks stay warm.

Luggage Bags

Light yet durable, this is the reason why most luggage bags are manufactured using aluminum. They can be resistant to liquid, are professional-looking (but stylish at the same time) and are easy to secure.

Aluminum Photo Print

They are light and easy to hang, making them appropriate for large-scale designs suitable for both indoor and outdoor spaces.

Jewelry

When aluminum is anodized, it allows the absorption of dyes and paints into the material making stunning and unique effects.

A collage of three photos. On the left is a guitar laid down with a focus on the bridge and strings. On the upper right is a portrait of a person, both hands holding the jewelry on their head and wearing a large aluminum bracelet on one arm. The third photo in the lower right corner is a portrait of a person on the dark background with headphones. The image is created with lines of vibrant neon colors signifying music and art.

Aluminum Guitars

According to Hoxey Guitars, an aluminum guitar exhibits a very full-frequency tone with a piano-esque low end, a detailed midrange, and a complex treble brilliance that lends it a chorus-like three-dimensionality.

A Romantic Sound Wave

A company like Soundwave Art makes aluminum soundwave art by sandwiching a black, solid plastic core between two aluminum sheets. Your Soundwave is printed and attached to the aluminum.

Kitchen Appliances

While stainless steel might be more durable than aluminum, it’s also heavier in exchange, and aluminum is a much more lightweight material to work with and handle. You can learn more by visiting this link.

A beautiful modern kitchen with a metallic fridge, gas range, and microwave oven. There are metallic lamps on the ceiling and a circular-shaped insert photo of a close-up of a gas range’s controls and knobs.

These are only some of the general ideas that make ideal gifts made from aluminum that you can consider this holiday season. Isn’t it surprising to know that aluminum can be a unique, elegant, and thoughtful way of showing your loved ones how you took the time to give them something to enjoy this year?

You can also check out our 50 Aluminum Gift Ideas to see specific gift items for your reference.

While you’re at it, do take time to visit our website to learn more about Taber and our capabilities. Taber Extrusions wants to lead the way in extrusion development and be a part of its growth in the future.

More About Leading Aluminum Extruder Taber Extrusions

Taber offers a large variety of products and processes and does everything in its power to stay ahead of the curve, using the latest technology to create the best possible products. “Good products at low costs” is what Taber tries to provide to its customers and they work hard every day to supply this with the best possible service.

To learn more about how we can be of service visit: https://taberextrusions.com/

For inquiries or quotes visit: https://taberextrusions.com/contact-us/

Follow Taber Extrusions

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Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com.

3 11, 2022

Aluminum Extrusions Key Design Considerations

2023-03-07T01:48:18+00:00November 3rd, 2022|

Collage of 3 photos with the words, “Key Design Considerations/taberextrusions.com” Two photos show an array of finished aluminum extrusion profile samples hung on a grey wall. Lower right corner is the gold inverted triangle logo of Taber Extrusions.

Aluminum is becoming more and more popular in the building and manufacturing industries because of its rich and useful properties, giving rise to aluminum extrusions’ key design considerations. When aluminum extrusion was discovered, it allowed the material to be transformed into almost any shape, size, and form imaginable making engineers and design professionals achieve both form and function.

Although aluminum extrusion presents flexibility in terms of design, we also know that there can be limitations as with all manufacturing processes. However, understanding these design challenges can improve the functionality of your design and help reduce production costs and time.

Our goal here is to determine the best design for your project and with aluminum extrusion, it is equally important to understand the function of your profile as well as its appearance. That being said, we’d like to share with you key things to consider when designing your next aluminum extrusion profile with us.

A couple aluminum extrusions key design considerations to start with:

WALL THICKNESS

Wall thickness can be cost-efficient depending on the requirements of your project. Having a uniform wall thickness and minimal aluminum thickness on your profile is efficient both in cost and production time.

Removing uneven wall thickness during your design process is beneficial as it eliminates problems during the extrusion and cooling process. It ensures that the end product is clear of uneven finishes, cosmetic issues, and is structurally sound. It also eliminates high production costs due to potential difficulties during production.

Some of the factors that influence wall thickness are:

  • The choice of the alloy
  • The shape of the profile
  • Extrusion press power and speed
  • The desired surface treatment
  • Desired tolerances

TOLERANCES

Profile tolerance is a key consideration and is critical to the design profile. It is applied to the physical dimensions of a part during manufacturing. Depending on its intended application, there are standard tolerances that are published and are important to consider. Among them are wall thickness, dimension size, location, profile type (solid or hollow), alloy used, cross section, and the parts application. To learn more, you may reach us here.

Various samples of aluminum extrusions from Taber Extrusions on an off-white background. A gold inverted triangle Taber logo is at the lower right corner in a brown triangle graphic.

A few more aluminum extrusions key design considerations:

SHAPE

In line with wall thickness, simple shapes are also efficient in terms of cost and production time. Yes, aluminum extrusion can produce a range of shapes and designs to meet the aesthetic and structural requirements of a designer; but razor-sharp corners and the extrusion process don’t go well together as they tend to bend and become uneven. Also, complicated shapes in turn will need to have complicated dies resulting in higher tooling costs.

There are three general classifications of extruded shapes: solid, semi-hollow, and hollow.

Solid shapes have a cross-section that does not have any voids. They are cheaper to make because they are less complex. Semi-hollow profiles are defined by the tongue ratio (width of the gap vs. its depth). A larger ratio is classified as semi-hollow while a smaller ratio is considered as solid. Hollow profiles contain a void or maybe even multiple voids on a single profile.

SURFACE FINISHES

When exposed to the elements in our atmosphere, different materials can be vulnerable, and aluminum is no exception. Aluminum naturally forms a thin oxide layer on its surface and serves as protection against the elements.

However, aluminum extrusions can be finished with a variety of paint, anodize, or mechanical treatments when additional surface protection or an enhanced appearance is desired. One factor to be considered about finishing is the in-use environment that your profile needs. There are, however, other reasons for treating aluminum surfaces such as color, hardness, better resistance to wear and corrosion, reflectivity, electrical insulation, and enhancements to the surface structure.

It is important to remember that the dimensions that were added to a finished profile are often overlooked. Although these changes can be minor, there can be critical impacts caused by these changes that may be troublesome to your projects. You can reach us here to know more about the finishing options and considerations for your profile.

ALLOY SELECTION

A wide selection of alloys and tempers are available depending on your profile’s needs and use. Aluminum is alloyed with other materials to enhance strength and/or attributes to cater to most applications. Therefore, you initially need to determine the function of your profile to determine the best alloy to use for your profile.

In addition to alloy selection, temper — the hardness and strength imparted to the metal by mechanical or thermal treatment — determines the ultimate physical performance of an aluminum extrusion.

To know more about this, click here so we can guide you on the best alloys to use for your profile.

So, what’s next? Find the right company that specializes in aluminum extrusions, billet casting, fabrication, microextrusions, friction stir welding, and design assistance.

Who can help with aluminum extrusions key design considerations:

Taber Extrusions is a full-service partner, and we have an unwavering commitment to consistently meeting and exceeding customer expectations by providing both products and services of the highest quality. This commitment is at the core of our value-added philosophy.

For us, unique, customized capabilities are key. Taber Extrusions’ specialty is the manufacturing of complex and intricate extrusions that competitors consider difficult or even impossible. Our full range of extrusion presses, from 1800 and 3000 tons to our impressive large 8600 tons, give us unmatched flexibility and profile capabilities.

For example, one of the largest extrusion presses in the United States, our 8600-ton press, has the capability to extrude both 16 and 20-inch round billets, and 10” x 28” rectangular billets with a maximum circle size of 31” and up to 140 lbs. per foot. With the ability to extrude large, intricate configurations, such as lightweight but strong one-piece extrusions, the customer can incorporate whole assemblies of small components into one extruded part.

Our value-added philosophy, along with our custom capabilities and top-tier customer service, is why Taber Extrusions has been a leader in the extrusion industry for over four decades.

More About Taber Extrusions – Company History

Taber Extrusions, located in Russellville, AR, and Gulfport, MS, is a highly regarded provider of aluminum extrusions to a wide variety of industries including aerospace, infrastructure, transportation, defense, and thermal management. ISO 9001 and AS 9100 certified, Taber’s present and future customers can expect to see increased supply opportunities with the expanded set of extrusion solutions, programs, and services.

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS in 1995 which houses a new state-of-the-art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has been expanded multiple times.

Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond the military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions is proud of its friction stir welding capabilities, and a full offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market.

Thank you for your continued support of Taber Extrusions, LLC. If you have any questions, please visit taberextrusions.com or contact one of our Regional Sales Representatives.

Follow Taber Extrusions:

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3 08, 2022

Aluminum Extrusion Finishes or #AluminumExtrusionFinishes

2023-03-07T00:52:17+00:00August 3rd, 2022|

Background image featuring various extrusions, with a graphic overlay of a dark blue circle with Taber Extrusions official logo and the words, “#AluminumExtrusionFinishes”

Aluminum extrusion finishes, or #aluminumextrusionfinishes, are important to a final extrusion product. When working with an aluminum extruder, it’s essential to have your finish in mind: it’s important to know what’s going to happen to the extrusion once it leaves our plant. Whatever end-result you desire, your aluminum extrusion manufacturer can help you choose the right finishing technique so your end product is durable and visually pleasing. This article will help explain the various options available after your extruder has completed their role in the journey to your final extrusion product.

When designing different projects and products, aluminum extrusions are essential. An appropriate finish ensures that the extrusions are eye-appealing and corrosion-resistive at the same time. After you’ve decided to design your custom aluminum extrusions, there are some important choices you need to make. Picking out an appropriate finish will certify that your extrusions have a suitable appearance and proper corrosion resistance.

Benefits to Treating Aluminum Surfaces:

  • Color
  • Electrical insulation
  • Hardness
  • More acceptable resistance to wear
  • Better resistance to corrosion
  • Improving the surface structure
  • Reflectivity
A graphic of the types of aluminum surface finishes: anodize, powder paint, raw, and liquid paint with a traction tread steel plate as the background.

Reasons to Consider Adding Aluminum Extrusion Finishes

Environmental protection:

Natural oxide films protect the metal from corrosion; environmental fluctuations will require extra care. Humidity, moisture, and extreme weather fluctuations can accelerate deterioration. Adding an extra layer of protection is essential to save the metal from corrosion.

Metal preparation:

An extra finish layer is necessary if you plan to paint the metal. Anodizing will need to thicken the natural oxide film on the surface of the metal. The procedure enhances the resistibility of aluminum against corrosion.

Enhanced appearance:

To please the eyes, finishing the surface becomes essential. The first demand of the consumer product is an aesthetically pleasing product. You have options between, a bright color product, a textured look, or a mirror finish.

Advantages of Aluminum Surface Treatments

  • Adapting surface hardness and abrasion resistance
  • Improves the appearance of the aluminum
  • Layer gluing like varnish, bonding adhesives, and paints
  • Can enhance deterioration resistance

Types of Aluminum Surface Finishes

Anodizing:

Combined chemical and electrical processes are surface treatments for aluminum finishing and anodizing. A porous anodic oxide layer forms over the surface. It thickens the oxide film for additional protection against corrosion. Anodized aluminum can take up vibrant colors, and any aluminum alloy can be anodized. A painted aluminum profile will initially undertake a paint stripping process. Additionally, anodized aluminum profiles can be melted and recycled without pretreatment.

three aluminum carabiners colored green, blue and yellow

Uses of Anodizing:

Enhance the surface’s resistance to corrosion.

  • Give aluminum surfaces an electrically insulated coating.
  • Create a “dirt repellent” surface to meet hygiene requirements (seen in aluminum extrusions used for food processing).
  • Creating a function-specific surface finish (seen in abrasion-resistant or slip surfaces in machine parts).
  • Maintain a surface’s “as-new” appearance.
  • Create a “base coat,” readying the surface for the application of printing inks or other adhesives.
  • Provide a decorative aluminum finishing that has durable colors and a gloss.

Powder Paint:

Powder coating is a hugely widespread method of aluminum finishing as it offers a limitless choice of repeatability powder and color variety. It can enhance the rigidity of the film. Powder coatings are applied as solid while going through the baking process the powder stiffens. The new powder is then assessed via a redevelopment system and reused. In wet coating plants, evaporation loses a high level of the paint; a powder coating plant uses up to 98% of the powder.

Advantages of Using Powder Paint:

  • Good formability means that it forms possibly after the coating process.
  • The process is highly repeatable.
  • Powder-coated surfaces are suitable for outdoor use as it has good resistance to corrosion as well as UV.
  • Abrasions and knocks are withstood far better by powder-coated surfaces than wet surfaces.
  • Powder coatings have no risk of blistering or running.
Hanging aluminum extrusions being powder painted

Liquid Paint/Wet Coating:

These coatings come in several colors and provide a uniform film thickness. Liquid coatings generally contain volatile organic compounds (VOCs). They are eliminated during the curing or baking process. When the VOCs are gone, the volume solids form a film on the extrusion.

Mechanical Finishes:

Aluminum and aluminum alloys can be buffed, blasted, polished, ground, or sanded. These finishes can refine surface quality or prepare the aluminum for different cosmetic finishes.

Mechanical Finishes Techniques

Grinding:

A procedure used for improving the surface quality of extruded aluminum, this technique leaves behind a fine striation on the grinding direction. The surface finish results here will range from very fine and medium to coarse. Anodizing often follows surfaces that undergo grinding. Grinding before painting processes is useful in additionally enhancing the achievable surface finish.

Polishing:

Specific requests and requirements determine the smoothing of the aluminum surface, the gloss, and the quality of the polish. Polishing will often be followed by bright anodizing to achieve a high gloss finish. A polished character will typically also be anodized.

Tumbling:

Known as barrel polishing and is mainly employed as a deburring action. Surface finishes will vary from matte to gloss, depending on the polishing medium applied to the drum.

Pretreatment:

Applying a pretreatment coat on the surface removes the aluminum cleaned with an alkaline or acidic solution. Following the cleaning, a pretreatment coating is used, enhancing powder or paint adhesion, and providing resistance against corrosion.

Sublimation:

Have you ever seen aluminum extrusions that look like wood? The extrusions go through sublimation using a base coat of powder. After applying a base coat of powder, profiles can go through sublimation. Technicians then place a thin film with a pattern around the shape. The sublimation process directly transfers the wood pattern onto the extrusion. This method is rarely implemented but is becoming more common over time.

Taber Extrusions understands 3aluminumextrusionfinishes and what it takes to deliver high-caliber aluminum extrusion finishes suitable for your needs. We present an assortment of surface finishes and work closely with our customers to attain products that are not only dependable and functional but stunning.

We appreciate your ongoing support of Taber Extrusions. If you have any questions, please visit taberextrusions.com or reach out to one of Taber’s regional sales managers.

Follow Taber Extrusions:

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3 07, 2022

Abundance, Aluminum, and America’s Great Destiny: History of Aluminum for Military Use

2023-03-07T00:35:14+00:00July 3rd, 2022|

The Washington Monument, a tall white pyramid capped with an aluminum cone, stands tall on a green lawn, surrounded by flags, and in front of a clear, blue, sky.

From the mountains, to the prairies, God has blessed America with every natural resource. Coal, copper, timber, nickel, phosphate, and an endless list of abundant supplies were given to the most industrious people to ever set before themselves the experiment of freedom and liberty. These American people, when building the Washington Monument, chose a 6-pound aluminum pyramid to cap their achievements. Aluminum, once prized more than gold, had found its way into a place of high honor. Has aluminum, out of all our natural metals, lived up to such a high honor? The historical answer is yes.

Aluminum’s Economic Contribution

Aluminum has been important part of America’s economic engines specifically through the production of aluminum ore. At its height in 1981, the US produced 30% of the world’s primary aluminum. As the industry has become more aware of its environmental responsibilities, much of the US’s production has shifted to secondary production from scrap metal.

Nevertheless, having national deposits has proven a great advantage for American progress, and at times necessary for national security.

A birds-eye-view shot of a mine where tuck is being loaded with silver extraction fed by a belt.

History of Aluminum for Military Use

As a strong, lightweight metal, aluminum was destined to be the most functional alloy for military use. The French, early in the history of aluminum, looked into using it for armor, yet the prohibitive costs kept them from using it in their army. However, it was only a matter of time. With the advent of mass-produced aluminum, warfare changed forever. Let us take a look at the history of aluminum for military use.

The Word Wars and the history of aluminum for military use

During both World Wars, aluminum production in the United States experienced a boom. In World War I, the United States aviation industry relied heavily on this metal. Thousands of planes were manufactured in the United States using aluminum.

A WWII plane for military use made of aluminum with two propellers and u-shaped back wing.

In World War II, new innovations allowed for even more applications for aluminum, even being used to blind the enemy’s newly invented radar. Aluminum powder could also be used to create explosives, in addition to its more standard uses. This war also proved the importance of having national sources. The supply of aluminum from South America was put in jeopardy by German U-boats roaming international waters. Today, the history of aluminum for military use continues to be written.

Aluminum in the Modern Military

Today’s military takes advantage of aluminum to strengthen the core of its equipment. Because aluminum is lighter than steel, it can make ships, planes, and vehicles more efficient and faster. For the same reasons, missiles also are made from this metal. Furthermore, aluminum is strong enough to be used as armor and has saved countless lives as plates fortifying armored vehicles against explosives. Of course, aluminum continues to be used in variety of weapons such as M-15, M-72 and M-79.

Modern day American soldiers carrying rifles run through thick sand, while beyond a large group of soldiers stand in a tight group.

Aluminum: A continuing American success story

Today, the best aluminum and aluminum alloys continue to be manufactured in the United States. US aluminum extrusions are more versatile and precise than ever. Taber has just the right aluminum extruder for all aluminum extrusions and micro-extrusions in high selection of aluminum profiles. Proud to be an American aluminum extrusion company, Taber Extrusion is a leading fabricator of aluminum shapes, aluminum billet, and other aluminum products. Taber’s commercial network, aligned with key aluminum distributors, allows us to reach customers, both domestic and international, that might be too small to take a mill minimum order. It also gives Taber the capabilities to reach industries that aren’t used to buying direct from a mill. We serve the military, government, shipbuilding and many other industries.

Come check out your best aluminum extrusion partner today!

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3 06, 2022

Consider Aluminum Distribution Services When Selecting Your Aluminum Extrusion Partner

2023-03-07T00:31:47+00:00June 3rd, 2022|

Close-up shot of the Taber logo, the letters Taber in “metal” gray and triangular metal gold logo beneath, centered and overlayed on the end of center round aluminum billets in the foreground, several more rounds blurred in the background.

When searching for a reliable aluminum extrusion partner, not only must their manufacturing capabilities be considered, but also their aluminum distribution services. Look to Taber Extrusions for their turnkey services that encompass all the above.

Product Capabilities in Aluminum Distribution Services

Taber Extrusions is a leading manufacturer of aluminum shapes, aluminum billet, and other aluminum products. With a diverse selection of aluminum products, from both standard and non-standard aluminum shapes, to the production of aluminum billets in a full range of aluminum alloys, Taber Extrusions is a full service supplier. In addition, Taber’s portfolio also includes friction stir welding, and extensive CNC-machining/fabrication capabilities.

The words Taber with logo beneath in upper center. The Shape of Endless Possibilities in all caps in white lettering centered. Several smaller company logos lower center. Subtle, indistinct images in the dark blue background.

Whether it is broad profiles or ultraprecision extrusions, Taber’s capabilities range from industry standard extrusions to intricate custom designs that meet very specific needs. The company’s standard shape catalog includes:  rods, hollows, channels, beams, angles, tees, zees, and bars in a wide range of sizes.

A Strong Network in Aluminum Distribution Services

Plus, the aluminum distribution market is exceedingly significant for Taber. In their Gulfport location, it accounts for approximately half of Taber’s business. Taber’s commercial network, aligned with key aluminum distributors, allows them to reach customers – both domestic and international. Distribution allows Taber to reach customers that might be too small to take a mill minimum order. It also allows Taber to reach industries that are perhaps not used to buying direct from a mill,  making Taber top choice in aluminum distribution services.

Side-by-side image of aluminum in two different forms; one in small chalky-looking grey chunks, and the other in shiny straw-sized solid shiny rods.

About Taber Extrusions

In a quest to continuously improve the quality and service we provide to our customers, Taber Extrusions continues to evolve by adding products, services, and cutting-edge technology.

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude extra-large aluminum extrusion profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS in 1995 which houses a state-of-the-art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has been expanded multiple times.

What’s more, Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond military. Since its inception, Taber has worked to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others.

Additionally, in-house casting solutions, ultra-precision extrusion manufacturing, friction stir welding capacities, and a full range of hard and soft aluminum alloys are part of Taber’s portfolio. Taber continues to align itself as an industry leader in having the broadest available capabilities.

Today, Taber Extrusions is proud of its relatively recent addition, the VF-12 CNC machining line. Along with a full offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market, Taber keeps expanding services. Adding these capabilities to a growing portfolio propels Taber into the future. In a quest to continuously improve quality and service, we aim to be your aluminum extrusion partner.

If you have any questions, please visit taberextrusions.com or contact one of Taber’s regional sales managers.

Follow Taber Extrusions

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3 05, 2022

Aluminum Extrusions for Military Marine Application

2022-07-06T22:22:47+00:00May 3rd, 2022|

A graphic depiction of three different military ships at sea with Taber Extrusions’ inverted gold triangle logo on the lower left corner, the words, “Aluminum Extrusions for Military Marine Application” and Taber’s website address are centered at the bottom of the image: www.taberextrusions.com.

With all the possibilities of technical advancement, there are endless ways to be innovative these days. With that in mind, what is the significance of technology and innovation in shipbuilding? We can go back to the American Civil War in 1862, wherein two ironclad warships battled for the first time. Not one ship sunk; thus, both parties claimed victory.

For naval technology, this was an important milestone. Why? Because ironclad warships had shown an increase in survivability compared to their wooden-hulled predecessors. Presently, the battlefield is evolving faster than ever and the need has emerged for a new breed of warships with increased speed, agility, and stealth.

Look no further! The answer is aluminum.

5xxx aluminum alloys

Aluminum allows vessels to be made lighter and faster at one-third the density of steel. The corrosion resistance and strength of new alloys, especially the 5xxx series of aluminum alloys, make it an ideal choice for constructing sea-going vessels. Adding elements to pure aluminum produces a chemical composition with improved properties creating an aluminum alloy that increases strength. A 4-digit number is then assigned in which the first digit represents a general series that characterizes its main alloying elements.

The primary agent for the 5xxx series is magnesium which gives the alloy strength and good weldability, amongst other things. In naval ships alone, 6,000 tons of aluminum are used each year on destroyers. For more than a decade now, 5456 plate and extrusions have become the benchmark for the welded deckhouse structures of destroyers. The weight-saving ability of the 5xxx series allows the ship to maintain stability with a narrow hull that is crucial in reaching high speeds.

Advantages of 5xxx aluminum alloys

The structures save 55-67% of their weight by using a 5xxx aluminum alloy. The ships can increase payload, haul more equipment, and lower the energy required to power the boat. The 5xxx series has good weld ductility without post-weld treatments due to the weld yield strengths of 100-200 MPa. It has lower corrosion resistance which is ideal for any structure encountering water or chemicals. The tensile strength of the alloy showed reductions of only 2-5% throughout a 10-year seawater test.

An ominous photo capturing an overcast day with a Naval frigate ship traveling at a high speed through the ocean leaving a wake of frothy white waves in the deep blue sea.

Friction stir welding for marine vessels

The growth of new metal forming processes, friction stir welding (FSW) chief among them, has made aluminum one of the most versatile materials, creating profiles. For more than twenty years, friction stir welding or FSW has been a highly effective alternative to traditional MIG welding in marine applications. It is best used on long straight welds for a more cost-effective and efficient operation.

Several of the welded structures in this process are alloyed aluminum extrusions. Flat designs used in the marine industry, such as floors, decks, bulkheads, and parts that do not require complex curves, can be done by FSW. These vessels are capable of speeds of more than 45 knots (51 mph), an exceptional rate for vessels that weigh 3,500 tons. Even hull sections are critical to making the vessels lighter, faster, and more maneuverable.

Taber Extrusions’ Russellville, Arkansas friction stir welding production cell inside the facility.

Benefits of friction stir welding for marine vessels

  • Speeds up the building procedure and saves money for large and small projects.

    The cost savings come from eliminating the required person-hours of traditional MIG welding and providing a more substantial, higher quality weld, which cuts down on secondary repair costs. Using complete components such as modular FSW panels reduces the time and labor costs of measurements and cutting on the construction site. There is also minimal distortion on the weld and better aesthetics. It is more environmentally friendly (no UV radiation or fumes) and more user-friendly.

  • Removes flaws that are inherent to conditional welding methods.

    Characteristics include no porosity, no hot cracking, and a more robust fusion of the constituent elements. Becoming adopted far and near, FSW is less susceptible to errors due to the automated process.

Six photos of ships neatly aligned in two rows of three: Small Surface Combatants, Patrol Vessels, Expeditionary Fast Transport, Offshore Platforms, Cruise Ships, Civilian Transports – with the words “MARINE AND NAVAL” prominently at the top of the graphic in a bold black font.

Aluminum can help marine manufacturers and shipbuilders obtain weight and production savings and improve the quality and efficiency of vessels and structures… and the unique qualities of extruded aluminum component design provides exceptionally high torsion strength resistance – making it the ideal material for marine application.

 

More About Taber Extrusions

Taber Extrusions, founded in 1973, originally pioneered a process for extruding extra-large aluminum extrusion profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS, in 1995. It houses a state-of-the-art cast house and two additional presses, microextrusion capabilities, and the fabrication area, which has been expanded multiple times.

Taber continues to extrude billet in a wide range of alloys and sizes. It also has diversified its markets beyond the military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. With in-house casting solutions, ultra-precision extrusion manufacturing, friction stir welding capacities, and a full range of hard and soft aluminum alloys, Taber aligns itself as an industry leader in having the broadest available capabilities.

Today, Taber Extrusions is proud of its recently added VF-12 CNC machining line and a complete offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market. Adding these capabilities to a growing portfolio drives Taber into the future in a pursuit to continuously enhance the quality and service we provide to our customers.

We appreciate your ongoing support of Taber Extrusions, LLC. If you have any questions, please visit taberextrusions.com or reach out to one of Taber’s regional sales managers.

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