10 04, 2024

Aluminum Extrusions for Satellites: A Look into Taber’s Satellite Component Capabilities

2024-04-10T18:41:30+00:00April 10th, 2024|

An illustration of a satellite in orbit with the text “Aluminum Extrusions for Satellites: A Look into Taber’s Satellite Component Capabilities” and the Taber logo superimposed on a backdrop of stars, signifying Taber Extrusions’ expertise in aluminum extrusions for satellites and aerospace components.

The vast expanse of space is a remarkable place where cutting-edge technology and innovation work hand-in-hand to achieve incredible feats. Satellites, for instance, play a crucial role in various applications, from communication and navigation to Earth observation and scientific research. However, these marvels of technology require satellite components that are not only functional but also lightweight, durable, and resistant to the harsh environment of space. In the aerospace industry, aluminum extrusions play a versatile role as they can act as structural components in spacecraft or integrate into complex mechanisms within the cockpit.

If you’re curious about how aluminum extrusions for satellites are shaping the future of space technology, read on as we explore the various applications of this material and how Taber Extrusions, a leading aluminum extrusion company, provides innovative solutions for the defense and aerospace markets.

The Surging Demand for Aluminum in Space

According to various reports, the global aluminum market is projected to grow steadily in the next few years, reaching an estimated 74 million metric tons by 2025.

The exciting news is that the aerospace industry is already looking at innovative ways to ensure the future aluminum supply can meet this demand. One such way is recycling and repurposing aluminum and its alloys, leading to further advancements in space, aircraft, and satellite component manufacturing. This means we can see more efficient ways of using the material soon.

Why Aluminum Extrusions Excel in Space Exploration

Did you know that aluminum extrusions play a crucial role in the success of satellites? There are several reasons why aluminum is the perfect material for these fantastic machines.

First off, aluminum is incredibly lightweight, which is essential for satellites. By shedding even a single pound, we can save significant fuel during launch and maneuvering. This means that the right aluminum alloy can grant a satellite the ability to carry more equipment or travel even farther distances.

But don’t let its lightness fool you — aluminum extrusions are also powerfully durable. Satellite construction often requires materials capable of withstanding immense pressure and stress during launch and space travel. As a result, certain materials have become a top choice for this purpose.

Finally, another critical feature of aluminum is its natural resistance to radiation. Harmful radiation in space can expose satellites to severe damage, causing havoc on their sensitive components and interior. But with aluminum, we can help protect these delicate machines and ensure they continue to function flawlessly.

So next time you look up at the stars, remember the vital role that aluminum extrusions for satellites play in helping us explore the universe!

Beyond Satellites: A Universe of Applications

Aluminum extrusions are shaped lengths of aluminum formed by forcing molten metal through a die that have become vital in various space and aerospace applications. Their unique combination of lightweight, high strength, corrosion resistance, and malleability makes them ideal for multiple functions beyond satellite components.

Here’s a broader perspective on the diverse uses of aluminum extrusions in space and aerospace:

An ample indoor space in a museum showcases various aerospace exhibits. With its complex mechanical details, the intricate spacecraft module commands immediate attention as it hangs suspended. The module’s exterior displays complex engineering, with visible pipes and metallic structures. Another exhibit, wrapped in golden material, hangs suspended nearby. Structural beams painted in yellow, and blue add an industrial aesthetic to the space. Visitors are present, observing the exhibits and indicating a public setting.

Image Attribution: https://www.freepik.com/free-photo/process-building-space-rocket-engine_7553665.htm#fromView=search&page=1&position=48&uuid=16f26dd9-2914-4366-839e-38719c5e3ab3

  • Structural Components — Wings and Fuselages: Large, high-strength extrusions form the backbone of aircraft wings and fuselages, providing the strength and rigidity to withstand immense forces during flight.
  • Communication and Thermal Management — Radiators and Coolers: Extrusions can be shaped into fins and channels for radiators and coolers, facilitating efficient heat exchange and temperature control.
  • Supplemental Oxygen and Fluid Systems — Valves and Pumps: Specific critical components within fluid and gas systems, like valves and pumps, can be crafted from aluminum due to their strength and machinability

What are some examples of spacecraft that utilize aluminum?

Spacecraft engineering has been at the forefront of technological advancements for decades. These technological marvels have pushed the boundaries of human exploration and discovery, from the International Space Station to the Mars Curiosity Rover. Here, we explore the importance of aluminum extrusions in spacecraft construction and examine spacecraft that rely heavily on this material.

  • International Space Station (ISS) — This iconic structure relies on aluminum extrusions for its modules, trusses, and other components.
  • Mars Curiosity Rover — The engineers constructed this rover‘s frame and many components, exploring the Martian surface, from aluminum.
  • Orion Project NASA’s Orion spacecraft, designed for deep space exploration, utilizes aluminum extensively in its structure and various systems.
  • MBZ-SAT — The first satellite built entirely in the United Arab Emirates, MBZ-SAT also employs aluminum extrusions in its construction.
“Taber was originally recognized for our large shapes, and now we are establishing ourselves as micro extruders. Since we’ve added micro extrusions, friction stir welding, and billet casting, we’re pretty much spanning the gamut of aluminum extrusion competence. We were already well-versed within the defense and aerospace markets, but adding miniature aluminum extrusions to our capabilities has allowed us to become a one-stop shop for our customers in those industries. Our diversification has opened the door wide for our customers.”
– Taber Extrusions

How Taber Extrusions Is Providing Innovative Solutions not only for Satellite Components but also for Aerospace Markets

Taber, with its 50-year legacy, stands at the forefront of the aluminum extrusion industry, delivering a comprehensive array of products and services. Their offerings are designed to meet diverse needs, including those of the aerospace sector, for which they provide specialized aluminum extrusions for satellite components and other applications.

Taber’s commitment to quality and tailored solutions is evident in their adherence to the rigorous specifications of the aerospace industry. They continuously innovate, developing new aluminum technologies to elevate the performance of their extrusions. The sophisticated casthouse at Taber underscores their quest for excellence, crafting superior aluminum alloys for complex aerospace applications.

Some of the examples of Taber Extrusions’ products and services include: 

A large metal extrusion profile with 3 hollow pieces nested inside the other. On either side of the extrusions are the words “MICRO” and “EXTRUSIONS” runs along the length of a 3-inch section of a ruler.

Microextrusions

In the defense and aerospace industries, where precision, complexity, and strict tolerances are non-negotiable, microextrusions play a critical role. These are offered by Taber and feature cross-sections small enough to pass through a 1-millimeter square. The utility of microextrusions extends across a wide range of applications, including communication systems, electronics thermal management, guidance and radar systems, weapons systems, and firearms components, highlighting their versatility and importance in advanced technological environments.

Friction Stir-Welding

Friction stir-welding, a solid-state process known for producing high-strength, defect-free joins, enables the welding of aluminum extrusions in various shapes, sizes, and alloys into complex, seamless assemblies. This technique is particularly beneficial for constructing aircraft and spacecraft components, including wings, fuselages, and panels. Beyond aerospace applications, friction stir-welding is also utilized in creating fuel tanks, heat exchangers, and battery trays, showcasing its versatility across different manufacturing needs.

Billet Casting

Taber specializes in manufacturing aluminum billets for aerospace, marine, and other specialized sectors, leveraging state-of-the-art systems and the expertise of seasoned metallurgists and research engineers. The casting operations at Taber are not only ISO 9001:2008 certified but also equipped to handle a variety of billet sizes, including diameters of 7”, 8”, 9”, 11″, 16″, 20”, and 10 x 28, predominantly in the 6xxx series aluminum alloys.

If high-quality aluminum extrusions for satellite and aerospace components are what you need, look no further than Taber. As a premiere aluminum extrusions company in the U.S., Taber is well-equipped to meet the exacting standards your project demands.

About Taber Extrusions

Taber Extrusions is an American aluminum extrusion company and your ideal partner for full-service aluminum extrusions. Their top priority is to deliver nothing short of the best products and services to their esteemed customers. Providing quality products and services is essential to their philosophy of adding value. Their dedication to this principle is the foundation of their business.

Taber takes pride in its certifications, which include ISO 9001:2008, AS 9100C, and ABS Quality Assurance Program certificate no. 11-MMPQA-652. ABS Mill approves them to produce extruded aluminum alloy products for marine applications such as 5083H111, 5086H111, 5454H111, 5456H111, 6061T6, and 6082T6, with a maximum diameter of 1.0 inch, including the casting process. Choose Taber Extrusions for quality products and services that exceed your expectations… the sky’s the limit.

 

If you have any queries, please visit https://www.taberextrusions.com or call Taber at 1-888-984-3795.

28 11, 2023

Micro Aluminum Extrusions: Best-Known Applications

2023-11-28T21:00:21+00:00November 28th, 2023|

Taber Extrusions’ company logo is above the headline “MICRO ALUMINUM EXTRUSIONS.” Four frames display the industries that Taber specializes in: jets (aerospace), motherboard (consumer electronics), hospital staff in an operating room (medical), and a construction site (industrial). Taber’s contact information is in the bottom right corner.

When it comes to high-quality precision extrusions, Taber Extrusions is at the forefront of industries like aerospace, medical technology, and consumer electronics. While their miniature extrusions may be small, they offer a large range of functions and benefits. This makes them invaluable in modern manufacturing processes. In this post, we’ll dive into the best-known applications for micro aluminum extrusions, and how they’re changing the game in some of the world’s most important industries.

What Are Micro Aluminum Extrusions?

Micro aluminum extrusions are like miniature sculptures hewn from aluminum, the versatile metal that’s shaped modern progress. Taber’s expertise lies in transforming raw aluminum into highly specialized micro extrusions, meticulously tailored for each industry’s unique demands. Whether it’s about designing miniature extrusions for intricate electronics, crafting aluminum microtubing for medical devices, or engineering extrusions that navigate the skies and roads, micro aluminum extrusions are the invisible heroes behind cutting-edge innovation. To learn more about the logistics of micro extrusions, watch Taber’s informational video here.

Advancing Medical Technology

One of the biggest sectors that benefit from micro aluminum extrusions is the medical technology industry. These small-scale extrusions are the go-to choice for medical companies  looking to manufacture life-saving devices. Due to the superior properties of aluminum, micro aluminum extrusions is the discerning choice.

What’s more, they are perfect for medical applications. Their precision-quality means that they can be produced to extremely tight tolerances. At Taber Extrusions, we’ve seen firsthand how micro extrusion technology has transformed the medical device market. Micro aluminum extrusions makes complex devices a reality.

A heatsink nested on an exposed computer’s motherboard.

Essential in Consumer Electronics

Another area where micro extrusions are essential is in the area of consumer electronics. Aluminum microtubing, which is strong and lightweight, has been used in a variety of products. Among the list are heat sinks on many circuit boards as well as cell phones, laptops, gaming consoles, and fitness trackers. As devices become smaller and more complex, ultra-precision aluminum extrusions have become a crucial component. For manufacturers looking to maximize both function and form, these extrusions are indispensable. Companies like Taber Extrusions are leading the charge in developing new ways to use micro extrusions in the consumer electronics sector.

Critical in Defense and Aerospace

The aerospace industry is another area where micro aluminum extrusions play a vital role. Whether it’s for public transportation or military applications, the aerospace sector demands incredibly high-quality components that can survive under extreme conditions. With their corrosion resistance, strength, and lightweight properties, these extrusions can deliver the performance that this industry requires. Such extrusions are also used in defense applications like armored vehicles, missiles, and guns.  Where strength and durability is needed, micro extrusions are an ideal choice.

The interior of an airplane cockpit showcasing various screens and dashboard components.

Versatile in Industrial Applications

There are many other industries in which micro aluminum extrusions are utilized. This includes construction, where precision extrusions are used to create everything from gutters to window frames. Additionally, U.S. aluminum extrusions are used in the automotive industry to create lightweight components that can help improve fuel efficiency. Furthermore, in the manufacturing sector, micro extrusions are at the forefront of the drive towards miniaturization. Micro parts and intricate shapes are becoming increasingly common in all types of products, from heavy-duty equipment to industrial machinery.

Micro Aluminum Extrusions Are EVERYWHERE

In conclusion, micro aluminum extrusions are a versatile and essential component for many industries. If your interest lies in exploring micro aluminum extrusion applications or in finding the top aluminum extrusion company, your search ends here!

At Taber Extrusions, we’re proud to be leading the way in this exciting industry. Our top-quality products have helped our clients achieve their goals time and time again.

 

More About Taber Extrusions

 Established in 1973, Taber Extrusions holds its origin in pioneering the process of extruding rectangular billets. This unique capability empowers the company to craft solid profiles spanning up to 31 inches in width and hollow structures reaching 29 inches. The growth trajectory continued with the acquisition of an extrusion facility in Gulfport, MS, in 1995. This facility houses a cutting-edge cast house, two additional presses, micro-extrusion capabilities, and an expanded fabrication area that has seen multiple augmentations over the years.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

YOUTUBE: https://www.youtube.com/@TaberExtrusions

Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com.

3 04, 2022

Our Top Aluminum Microextrusion Blogs of All Time

2022-07-08T17:14:48+00:00April 3rd, 2022|

Blue shaded gradient over a photograph of a bridge tower and its suspension cables on the left and the U.S. flag on the right. Taber’s logo is at the very top and beneath it are the words, “The Shape of Endless Possibilities.” The logos designating minority-owned business enterprise (ISO 9001, AS 9100, NADCAP, and ABS-certified) are across the bottom in white print.

A lot has been said about the future of nano and microtechnology. This area of aluminum extrusion, which focuses on creating ever smaller products, promises solutions to age-old problems. On the silver screen, sci-fi productions have shown nano bots crawling into humans as a futuristic form of medicine. The Terminator film franchise explored the military potential of nano technology in a self-healing liquid metal of robots. Yet, examples like these are not actually all that farfetched. From self-healing metal to invasive medicine, a whole new realm of possibilities has been opened by tiny manufacturing.

At Taber, we are part of this revolution with our microextrusions. Like conventional aluminum extrusions, microextrusions are pushed through a die. Unlike conventional extrusions, the entire extrusion process is performed at a submillimeter level. In other words, the resulting product’s cross section can fit through a 1-millimeter square. Our microextrusions have found application in a wide range of industries, which we have previously explored in a series of articles on these miniscule creations.

1) Taber: Microextrusions for Defense and Aerospace

6 military jets flying across a blue sky above two military vehicles (tank and a ship) facing away from each other. The words “Taber: Microextrusions for Defense and Aerospace” are in black above the ship.

Taber Extrusions has experienced many evolutions since its founding in the early 1970s. Taber pioneered a process for extruding rectangular billet of solid profiles up to 31 inches wide or hollows up to 29 inches. Since then, it increased Taber’s billet capacity, alloy range, and ability to reuse materials. Within the last decade, fabrication capabilities were upgraded, friction stir welding was added, and of course, microextrusions became an offering. Lightweight, strong, and widely functional, microextrusions are perfect for military and aerospace components. Interior aircraft systems, AC condensers, communication systems, and firearm components all use microextrusions. Read more about it here.

2) Process, Benefits, and Examples of Medical Microextrusions

A darkened photograph of a medical room with a bunch of white medical appliances. The words, “Process, Benefits, and Examples of Medical Microextrusions” are positioned on top of the photo in white.

You don’t have to go in for a colonoscopy to understand the benefit of smaller medical tools. The microextrusions used in medicine include components that overwhelmingly support cardio- and neurovascular procedures, drug delivery, IV procedures, and other procedures that require work on a micro level. An added challenge for medical manufacturing is that conventional extrusion machinery is not quite precise enough, so it calls for special machinery. Medical microextrusions are created at a very slow rate to maintain the physical properties of the delicate material and create ultra-precise extrusions.

3) Microextrusions in the Consumer Electronics Sector

A lengthwise photograph of an open computer motherboard with all the different ports and circuits exposed, many of which are made of aluminum microextrusions. In the center of the photo are the words, “Microextrusions in the Consumer Electronics Sector” in white text.

The most widespread and easy-to-spot place where miniature extrusions are making a difference in consumer products is in electronic products. Portable, durable, and complex, computational devises like laptops and smartphones have increasingly smaller parts. From enclosures to motherboards and LED profile bays, microextrusions have become a fundamental part of electronic devices. This article outlines more aspects of consumer electronics that use precision aluminum extrusions in their design.

Often used in medical and surgical procedures, microtubing is a highly-valued type of microextrusion. Aluminum can provide three times as much volume per pound as other metal products – so when too much weight is detrimental, aluminum is an obvious choice. Aluminum is also anti-corrosive, making it an ideal material for many types of environments.

A metal ruler lying flat on the surface of a table showing a length of 8 inches, while several aluminum microtubes are suspended above the ruler and the words “Aluminum Microtubing Rapidly Developing in Sync: Microextrusions” are in black above the ruler and on top of the tubes.
Blue shaded gradient over a photograph of a bridge tower and its suspension cables on the left and the U.S. flag on the right. Taber’s logo is at the very top and beneath it are the words, “The Shape of Endless Possibilities.” The logos designating minority-owned business enterprise (ISO 9001, AS 9100, NADCAP, and ABS-certified) are across the bottom in white print.

This last blog outlines Taber’s capabilities, ranging from friction stir welding to microextrusions. Through Taber’s unwavering commitment, present and future customers can expect expanded extrusion solutions, programs, and services in the coming years… and find endless possibilities. Read more about it here.

Despite its broad application in today’s products, the potential of microextrusions is still just being explored. As miniature aluminum extrusions become smaller and more precise, industries will continue to find new ways to create futuristic solutions to modern problems. Taber offers the highest levels of quality and the broadest range of capabilities in the industry, designed to be ready for whatever design tomorrow brings.

 

Taber Extrusions: Summary

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet, enabling the company to extrude extra-large aluminum extrusion profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS, in 1995, which houses a state-of-the-art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has been expanded multiple times.

Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond the military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. With in-house casting solutions, ultra-precision extrusion manufacturing, friction stir welding capacities, and a full range of hard and soft aluminum alloys, Taber continues to align itself as an industry leader in having the broadest available capabilities.

Today, Taber Extrusions is proud of its recently added VF-12 CNC machining line and a complete offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market. Adding these capabilities to a growing portfolio propels Taber into the future in a quest to continuously improve the quality and service we provide to our customers.

Thank you for your continued support of Taber Extrusions, LLC. If you have any questions, please visit taberextrusions.com or contact one of Taber’s regional sales managers.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

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