6 03, 2025

The Backbone of Heavy Industry: Aluminum Extrusion

2025-03-25T14:17:59+00:00March 6th, 2025|

A promotional graphic features several brightly colored excavator arms against a clear blue sky, with the text “The Backbone of Heavy Industry: Aluminum Extrusion” prominently displayed. The logo for “TABER” is also included below the text.

Key Takeaways:

• Heavy industry aluminum extrusion is essential for construction, transportation, energy, and manufacturing, offering durability, lightweight strength, and design flexibility.

• Challenges like rising costs, global competition, and supply chain disruptions can be mitigated by partnering with an experienced aluminum extrusion manufacturer.

• Taber Extrusions provides cutting-edge CNC machining, large press capabilities, and sustainable manufacturing solutions, ensuring high-quality, customized aluminum extrusion for heavy industry.

Heavy industry is the foundation of modern economies, encompassing sectors such as construction, energy, transportation, and manufacturing. The materials and processes powering this sector must meet stringent demands for strength, versatility, and sustainability. Among these, heavy industry aluminum extrusion has emerged as an indispensable technology.

Through precision CNC machining and advanced large press aluminum extrusion techniques, manufacturers produce structural components that drive innovation across infrastructure, transportation, and energy sectors. In infrastructure, aluminum extrusions support bridges, skyscrapers, and large-scale construction projects. In transportation, they enhance efficiency and durability in automotive, rail, and aerospace applications. The energy sector relies on aluminum extrusion profiles for solar panel frames, wind turbines, and power distribution systems.

The Markets Driving Heavy Industry

Heavy industry comprises a variety of markets, each with unique demands and opportunities. Major sectors include:

Construction and infrastructure: This sector relies on durable materials for roads, bridges, tunnels, and high-rise buildings. Heavy industry aluminum extrusion is essential for lightweight, corrosion-resistant components that ensure long-term durability. Additionally, the rise of modular construction has increased demand for prefabricated aluminum parts, reducing construction time and material waste.

A collage featuring four scenes: a prefabricated building being assembled, a close-up of a bridge’s underside, a vast field of solar panels, and an electric car charging at a station. These elements highlight advancements in construction, infrastructure, renewable energy, and electric vehicles, which are relevant to heavy industry aluminum extrusion.

Transportation: The transportation sector encompasses the automotive, aerospace, shipping, and rail industries. Aluminum extrusion is critical for reducing vehicle weight, improving fuel efficiency, and enhancing performance in transportation. For instance, businesses use aluminum profiles in electric vehicle battery enclosures, train car frames, and airplane fuselages.

Energy: The renewable energy sector increasingly depends on heavy industry aluminum extrusion to manufacture critical components for solar, wind, and energy transmission systems. Applications include:

  • Solar panel frames: providing structural support and weather resistance
  • Wind turbine nacelles and support structures: ensuring strength and efficiency
  • Energy transmission components: utilizing aluminum’s lightweight conductivity for efficient power distribution

Manufacturing and machinery: Heavy equipment for construction and mining depends on robust aluminum extrusions. Large press capabilities allow for the creation of massive and complex profiles tailored to machinery needs, improving both performance and durability.

Challenges Facing Heavy Industry

Despite its importance, heavy industry is not without its difficulties.

  • Rising costs: Energy prices, labor shortages, and material costs are squeezing profit margins. Heavy industry aluminum extrusion offers a cost-effective solution due to its efficiency and recyclability.
  • Sustainability demands: The push for greener practices means industries must reduce carbon footprints. Aluminum’s high recyclability makes it a preferred choice for sustainable manufacturing.
  • Global competition: Maintaining competitiveness requires constant innovation. Companies that adopt advanced technologies like CNC machining and state-of-the-art extrusion presses stay ahead by delivering higher-quality products.
  • Supply chain disruptions: Global events can affect material availability and lead times. Partnering with a trusted heavy industry aluminum extrusion manufacturer ensures reliable supply chains and consistent production.

Emerging Markets and Growth Projections

Several heavy industry markets will experience significant growth in the coming years.

A graphic that projects the global market size for construction equipment, estimating growth from USD 161.45 billion in 2024 to USD 271.30 billion by 2032, with a 6.7% CAGR. This is crucial for companies in the heavy industry of aluminum extrusion to understand market trends and opportunities.

These projections indicate robust growth driven by urbanization, infrastructure development, and technological advancements.

Innovations and Advantages Supporting Heavy Industry

Heavy industry aluminum extrusion continues to evolve, offering solutions that address the sector’s biggest challenges.

  • Strength-to-weight ratio: Aluminum provides excellent structural strength while being significantly lighter than steel, reducing transportation costs and improving efficiency.
  • Design flexibility: The aluminum extrusion process allows for intricate shapes and complex geometries, creating tailored solutions for diverse applications.
  • Durability and corrosion resistance: Aluminum’s natural rust resistance makes it ideal for outdoor and high-stress environments.
  • Precision manufacturing: Advanced techniques ensure tight tolerances and consistent quality, essential for aerospace and automotive applications.
  • Large press capabilities: Innovations in large press aluminum extrusion allow for oversized components, meeting the needs of industries like energy, infrastructure, and transportation.
  • Sustainability: Aluminum is 100% recyclable without losing its properties, making it a cornerstone of the circular economy.

Partner with a Leading Aluminum Extrusion Manufacturer

A worker operates a large VF-12 CNC machine in a heavy industry aluminum extrusion facility. The VF-12 logo is visible on the machine, indicating its model.To fully leverage the benefits of heavy industry aluminum extrusion, businesses must collaborate with a trusted, high-quality manufacturer.

Taber Extrusions, a premier aluminum extrusion manufacturer in the United States, is equipped with state-of-the-art large presses, precision CNC machining, and a strong commitment to sustainability. Our advanced capabilities ensure that clients receive durable, efficient, and customized aluminum extrusion solutions that meet the rigorous demands of heavy industry.

Unlock the Potential of Heavy Industry Aluminum Extrusion

Learn more about the impact of aluminum extrusion on heavy industry. Download our detailed guide to extrusion innovation and applications.

💡 Gain insights into:

  • Cutting-edge aluminum extrusion technologies
  • Industry-specific applications for construction, transportation, and energy
  • The latest trends driving heavy industry advancements

Ready to elevate your projects with top-tier aluminum extrusion solutions?

📞 Contact Taber Extrusions today or call us today at (800) 563-6853 and see how our capabilities can drive your success.

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15 07, 2024

Taber Does That? Aluminum Extrusion in Russellville, Arkansas

2024-07-15T22:30:07+00:00July 15th, 2024|

A group of people in hard hats holding shovels at a groundbreaking ceremony for Taber Extrusions in Russellville. The text reads 'Taber Does That: Aluminum Extrusion in Russellville?' with the Taber logo under it and an Arkansas state graphic with a location pin.

Taber offers a comprehensive solution for aluminum extrusions in Russellville, Arkansas. From custom aluminum cut-to-length pieces to complex fabricated products utilizing advanced techniques such as friction stir welding, we possess the expertise and capability to transform your project into reality.

Whether you’re a seasoned original equipment manufacturer (OEM) in the marine and offshore industry or a innovative inventor with a groundbreaking concept, Taber is equipped to assist you. By navigating the realm of aluminum alloys, extruded aluminum components, aluminum joining techniques, and CNC machining, we are able to bring your vision to fruition.

Russellville’s Aluminum Masters

Taber Extrusions’ journey commenced in Russellville, Arkansas, in 1973. Initially, they focused on producing large, wide, and long aluminum extrusions primarily for the U.S. government, particularly for military projects. While they remain headquartered in Russellville, their capabilities have significantly expanded alongside their extrusions.

In 2014, Team Taber enhanced their operations in Russellville by incorporating fabrication capabilities. This advancement enables them to custom cut, bend, and assemble aluminum parts precisely to specifications. Moreover, their range of services continues to grow.

A testimonial quote from Congressman Steve Womack about Taber Extrusions on a dark background. The text highlights the importance of Taber's role in national defense. The word 'Testimonial' is faintly visible in cursive behind the quote.

Taber’s Friction Stir-Welding Capabilities

Now, let’s fast forward to 2019. Taber embarked on a significant expansion. This was not merely for additional space but for a transformative addition: state-of-the-art friction stir welding (FSW) technology.

Notably, Taber’s FSW capabilities are unparalleled in North America. They can weld panels up to 200 inches wide and 65 feet long, handle thick aluminum up to ¾ of an inch in a single pass, and even weld double-walled hollow extrusions.

Haas VF-12 CNC Machining Upgraded Taber’s Precision Machining

In 2021, Taber added another powerhouse – a new Haas VF-12 CNC machining line. Such advancement allows them to precisely machine their extra-long aluminum extrusions on-site, ensuring that all processes, from cutting to finishing, occur under one roof.

With a rich history and state-of-the-art equipment, Taber consistently pushes the boundaries of aluminum manufacturing. Their commitment to innovation and expansion makes them the ideal partner for any aluminum extrusion project, large or small, in Russellville.

Why Choose Taber in Russellville?

Taber is a trusted name in aluminum extrusion in Russellville, known for more than just their expertise. They prioritize safety and quality in every extrusion project:

  • Safety is Paramount

Taber received a prestigious Safety Excellence Award from National Material L.P. (NMLP). The achievement is attributed to their clear safety guidelines and dedication to offering regular training sessions. A proactive approach to ensure all employees are actively engaged in maintaining a safe work environment.

At Taber, fostering a healthy company culture is a top priority. They cultivate a supportive community where safety and well-being are paramount, enabling the production of the highest quality aluminum parts.

Three individuals are standing together, holding a trophy. They are dressed formally; one in a white shirt and bow tie, another in a black suit, and the third in a blue polo shirt. They appear to be in a setting with focused lighting from above, and the trophy has a shiny, metallic helmet design on a black base.

If you are a business in need of aluminum extrusion in Russellville and seek to collaborate with a safe, reliable, and experienced company, Taber is the ideal choice

  • Taber’s Environmental Initiatives Praised by Russellville

Taber made significant changes to reduce energy consumption, upgrading their compressed air system and optimizing their production processes to enhance efficiency. Furthermore, these improvements not only minimize energy usage but also reduce operational costs.

In recognition of these efforts, the city council of Russellville honored Taber with a special award for their commitment to sustainability. The acknowledgment underscores Taber’s dedication to both excellence and environmental stewardship.

  • Taber’s Certifications

Four different logos are displayed, each representing various certifications or indications of quality and origin. The first logo on the left is for "Nadcap," an accreditation depicted in blue and yellow colors with a stylized globe and orbiting lines. The second logo represents a "Made in USA" product, featuring an American flag within a badge shape. The third logo is a blue circle indicating the product is "Certified AS 9100C". The fourth logo on the right belongs to ABS, indicating it as a "Type Approved Product" in black and white featuring an eagle above waves. The text accompanying these logos reads "Accredited Nadcap™," "MADE IN USA," "CERTIFIED AS 9100C", and "ABS TYPE APPROVED PRODUCT."

Taber is Your Premiere Partner for Aluminum Extrusion in Russellville

Taber Extrusions isn’t your average aluminum company. With a rich history and a relentless drive for innovation, they excel in utilizing aluminum to make remarkable achievements possible. From robust equipment for the military to rockets for aerospace companies, and even sunshade systems for architectural designs—Taber supports a variety of industries.

Taber offers custom aluminum extrusion solutions tailored to your specific needs. Their team provides expert guidance to ensure optimal results. They achieve all this with the highest quality and precision, not just following industry standards but setting them with cutting-edge solutions in aluminum extrusion. Taber Extrusions is more than just a supplier; they are a dependable partner you can rely on for aluminum extrusion in Russellville.

Experience the Taber difference for yourself and see why, when it comes to aluminum extrusion, Taber does that. Ready to get started? Contact Taber today! Let them turn your aluminum extrusion dreams into reality.

More About Taber Extrusions

Taber proudly stands as a premier American provider of aluminum extrusion services. Committed to excellence, Taber ensures that every product and service surpasses the highest standards, honoring the trust and esteem of their valued clientele. They are dedicated to delivering substantial value through quality offerings. Experience the unparalleled service of Taber Extrusions, where your highest expectations are not just met, but exceeded—where possibilities reach beyond the horizon.

For further information, explore Taber Extrusions or connect with their team at 1-888-984-3795.

If you’d like to explore more of Taber Extrusion’s aluminum extrusion blogs, visit taberextrusions.com and follow them on social media so you can receive new blog alerts!

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3 06, 2022

Consider Aluminum Distribution Services When Selecting Your Aluminum Extrusion Partner

2023-03-07T00:31:47+00:00June 3rd, 2022|

Close-up shot of the Taber logo, the letters Taber in “metal” gray and triangular metal gold logo beneath, centered and overlayed on the end of center round aluminum billets in the foreground, several more rounds blurred in the background.

When searching for a reliable aluminum extrusion partner, not only must their manufacturing capabilities be considered, but also their aluminum distribution services. Look to Taber Extrusions for their turnkey services that encompass all the above.

Product Capabilities in Aluminum Distribution Services

Taber Extrusions is a leading manufacturer of aluminum shapes, aluminum billet, and other aluminum products. With a diverse selection of aluminum products, from both standard and non-standard aluminum shapes, to the production of aluminum billets in a full range of aluminum alloys, Taber Extrusions is a full service supplier. In addition, Taber’s portfolio also includes friction stir welding, and extensive CNC-machining/fabrication capabilities.

The words Taber with logo beneath in upper center. The Shape of Endless Possibilities in all caps in white lettering centered. Several smaller company logos lower center. Subtle, indistinct images in the dark blue background.

Whether it is broad profiles or ultraprecision extrusions, Taber’s capabilities range from industry standard extrusions to intricate custom designs that meet very specific needs. The company’s standard shape catalog includes:  rods, hollows, channels, beams, angles, tees, zees, and bars in a wide range of sizes.

A Strong Network in Aluminum Distribution Services

Plus, the aluminum distribution market is exceedingly significant for Taber. In their Gulfport location, it accounts for approximately half of Taber’s business. Taber’s commercial network, aligned with key aluminum distributors, allows them to reach customers – both domestic and international. Distribution allows Taber to reach customers that might be too small to take a mill minimum order. It also allows Taber to reach industries that are perhaps not used to buying direct from a mill,  making Taber top choice in aluminum distribution services.

Side-by-side image of aluminum in two different forms; one in small chalky-looking grey chunks, and the other in shiny straw-sized solid shiny rods.

About Taber Extrusions

In a quest to continuously improve the quality and service we provide to our customers, Taber Extrusions continues to evolve by adding products, services, and cutting-edge technology.

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude extra-large aluminum extrusion profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS in 1995 which houses a state-of-the-art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has been expanded multiple times.

What’s more, Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond military. Since its inception, Taber has worked to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others.

Additionally, in-house casting solutions, ultra-precision extrusion manufacturing, friction stir welding capacities, and a full range of hard and soft aluminum alloys are part of Taber’s portfolio. Taber continues to align itself as an industry leader in having the broadest available capabilities.

Today, Taber Extrusions is proud of its relatively recent addition, the VF-12 CNC machining line. Along with a full offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market, Taber keeps expanding services. Adding these capabilities to a growing portfolio propels Taber into the future. In a quest to continuously improve quality and service, we aim to be your aluminum extrusion partner.

If you have any questions, please visit taberextrusions.com or contact one of Taber’s regional sales managers.

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29 05, 2018

Taber’s Growing Fabrication and Machining Capabilities

2018-06-26T16:27:16+00:00May 29th, 2018|

For decades, the aluminum extrusion experts, Taber Extrusions, have served customers in a wide variety of industries. New technological advancements and emerging industries inspired Taber Extrusions to upgrade and increase their facilities and capabilities, allowing the company to meet the needs of a larger customer base.

The new fabrication facility at Taber’s Russellville, Arkansas location features CNC (computer numerical control) machining. The move to CNC machining allows more precision and control over machine operations resulting in improved product quality.

Taber has added several new pieces of equipment to the new facility including the Haas VF-7, the Emmegi Satellite XT, the HMC500, and the ZIESS CMM. The new facility also houses precision saws that increase cutting precision and decreases scrap material.  The B&O B-800 series and the Marvel Band Saw are featured.

With the new fabrication and machining capabilities, Taber Extrusions has the ability to meet the needs of customers in industries that require the most cutting-edge technology, such as electric vehicles for individual and mass transportation.

21 12, 2016

Taber CNC Machining Capabilities

2017-01-26T23:37:27+00:00December 21st, 2016|

Screen Shot 2016-12-21 at 10.52.06 AMTaber Extrusions is your full service partner from design to delivery. Our engieneers and designers work alongside you to turn your concept into a working product through our expert machining with a personal touch. CNC machining is used extensively by aluminum extrusion companies to increase efficiency and reduce error in all steps of the extrusion process, from casting, to extrusion and beyond. Our mission is to fully understand the machining needs of our customers’ aluminum extrusion-based products. Taber’s remarkable attention to the needs of the market position the company to provide customized, versatile, high-quality market-oriented products that can satisfy a wide range of applications.

Our Haas VF-7 is a rugged, large-sized VMC that yields full reliability and accuracy in a large-framed machine. The VF-7 has a 40-taper cartridge spindle driven by a 30 hp vector Dual-Drive (Y-Delta) drive. The VF-7 produces either 75 ft-lb of torque at a low 1400 rpm, or 250 ft-lb at 450 rpm with the optional 2-speed gearbox — and will also run up to 8,100 rpm in 1.2 seconds for finishing aluminum.

Haas VF-7 Video:

 

Up next the Emmegi Satellite XT allows for efficient work-piece machining advantages in pendulum mode including multiple set-ups. The work space of our longbed machining center can be divided into two areas, granting us the ability to load and unload on one side while machining on the other side. This level of efficiency in a machining process in return saves our customers money and time.

Emmegi Satellite XT Video:

The HMC500 comes fully loaded with features for incredibly fast cycle times. Achieving 20% faster rapid and acceleration than our phenomenally fast HM500S machine, the HMC500 is constructed with a lightweight column featuring a rigid stepped X axis rail design. This column enables a rapid feed rate of 63 meters per minute, 2480 inches per minute, with acceleration of 1G.

HMC500 Video:

Finally, through highly accurate scanning technologies, our Zeiss CMM has the ability to capture a fully defined 3D measurement for any of our extruded and fabricated profiles. Having this capability allows us to maintain the highest levels of quality by having our profiles extruded the right way- every time.

Zeiss CMM Video:

For more information or to request a quote, please call us today ay (800) 563-6853 or e-mail us at info@taberextrusions.com

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