6 01, 2025

Not Just a New Year’s Resolution: Aluminum Extrusion Sustainability

2025-01-29T13:47:12+00:00January 6th, 2025|

Solar panels amongst greenery and trees with a city scape background. Taber’s logo and white text “Not Just a New Year’s Resolution: Aluminum Extrusion Sustainability” overlays the image.

Is the concept of aluminum extrusion sustainability more than just a popular industry term? With the increasing emphasis on sustainability in global markets, the significance of aluminum extrusion in promoting sustainable practices has never been greater. This extends beyond just meeting environmental standards. It involves transforming how products are made, how resources are managed, and how industries adapt to the evolving demands for greener solutions. From automotive to renewable energy, construction, and more, aluminum extrusion offers a pathway to reducing carbon footprints and advancing sustainable development.

This blog explores how aluminum extrusion contributes to sustainability. Utilizing aluminum reduces material usage, enhances energy efficiency, and creates recyclable products. Additionally, we will discuss the impact of supply chain management, including insights from a case study on sustainable practices from Taber Extrusions’ sister company, National Material Company (NMC). These factors illustrate how a holistic approach to aluminum extrusion can lead to a more sustainable future.

Aluminum Extrusion: A Sustainable Material Solution

Aluminum extrusion offers unique advantages when it comes to sustainability. The process of shaping aluminum alloy into profiles allows for the development of lightweight yet strong components. This makes it ideal for industries aiming to reduce material usage without sacrificing performance. This material solution is especially beneficial in applications requiring high-strength and durable products, such as aluminum for infrastructure, automotive, and renewable energy sectors.

Industry-Wide Sustainability Initiatives

The aluminum extrusion industry, led by organizations such as the Aluminum Extruders Council (AEC), actively promotes sustainability initiatives. These include energy-efficient production practices, widespread use of recycled materials, and industry-wide sustainability reporting through the Environmental Product Declaration (EPD). By participating in these programs, companies ensure that sustainability efforts extend beyond individual manufacturers and set industry standards for sustainable development.

  • Automotive Applications: Lightweighting for Efficiency

In the automotive industry, aluminum extrusions have become indispensable for vehicle light-weighting initiatives to improve fuel efficiency and reduce emissions. Replacing traditional steel components with aluminum extrusion profiles significantly reduces weight and enhances overall vehicle performance. For instance, automotive aluminum is utilized in structural components like crash management systems, suspension parts, and battery housings for electric vehicles. This shift supports sustainability efforts and meets the stringent requirements of the advanced high-strength steel (AHSS) standards. Therefore, vehicles are ensured to maintain high safety and quality benchmarks.

  • Aluminum in Renewable Energy

The development of sustainable products in the renewable energy sector heavily depends on aluminum extrusion. Solar panel frames, wind turbine components, and electric vehicle charging stations are examples of extruded aluminum being used to provide strength, resistance to corrosion, and a lower environmental footprint. By integrating aluminum into these applications, energy consumption during manufacturing and installation is significantly reduced. The entire process is then more eco-friendly. Moreover, aluminum’s recyclability is critical in minimizing waste and supporting a circular economy.

  • Expanding the Reach: Industries Served by Aluminum Extrusion

Beyond automotive and renewable energy, aluminum extrusions are crucial in aerospace, defense, and marine engineering industries. For example, aluminum’s lightweight and high-strength properties in aerospace applications contribute to improved fuel efficiency and load capacity. In the defense sector, extruded aluminum is used in protective structures and components for military vehicles to ensure high performance and durability. Also, the marine industry utilizes aluminum for shipbuilding, where its corrosion resistance enhances longevity in harsh environments.

Recyclability and the Circular Economy

Aluminum is inherently sustainable due to its recyclability. Approximately 75% of all aluminum produced is still in use, showcasing its long-lasting value and efficiency. Recycling aluminum requires just 5% of the energy needed for primary production, which dramatically lowers the carbon footprint. This closed-loop approach ensures that the environmental benefits of aluminum extrusion are maximized across industries. Incorporating recycled content into the extrusion process further reduces the environmental impact and makes aluminum a key player in the global shift towards a circular economy.

Research published in environmental science journals has shown that recycling aluminum results in significantly lower energy consumption than other metals, such as steel or copper. One study suggests that the process of recycling aluminum consumes just 5% of the energy needed for initial manufacturing. Thereby, this backs up broader initiatives to decrease industrial greenhouse gas emissions and preserve natural resources.

The Role of Responsible Sourcing and Supply Chain Management

Aluminum extrusion in sustainability extends to responsible sourcing practices and efficient supply chain management. Companies that prioritize sourcing ethically produced aluminum contribute to the broader industry initiative of transparent and accountable supply chains. This approach aligns with AEC’s EPD, which establishes uniform sustainability metrics across the industry and enables companies to achieve higher sustainability standards.

Case Study: National Material Company (NMC) and Supply Chain Transparency

A critical aspect of achieving sustainable aluminum extrusion is optimizing the supply chain to reduce waste and emissions. As detailed in a case study involving NMC, the integration of transparent supply chain practices was essential for addressing a customer’s request for a comprehensive global steel and aluminum parts supply chain footprint. The complexity of this task required NMC to analyze both direct and indirect emissions, as well as logistical processes. The company employed systematic approaches following GHG Protocol standards to accurately calculate emissions intensity based on the volume of metals processed.

NMC’s experience highlights the importance of transparency in metal procurement, logistics, and processing to minimize embedded emissions. By collaborating with partners like Greenway Steel, NMC successfully demonstrates how thorough supply chain transparency can facilitate more efficient decarbonization efforts, ultimately paving the way for future sustainability targets in the metals industry.

Partner with Taber Extrusions for Your Aluminum Extrusion Sustainability

Taber Extrusions is a leader in the aluminum extrusion industry known for its commitment to sustainable manufacturing and product innovation. It serves industries including automotive, infrastructure, defense, and renewable energy with tailored aluminum extrusion solutions that adhere to the highest industry standards and focus on quality and environmental accountability. Offering vertically integrated services that encompass everything from billet casting to advanced machining, Taber’s facilities are equipped to handle the most demanding requirements.

A technician wearing a hard hat, face shield, and protective gear, operating a liquid aluminum refining system (LARS).

The company’s comprehensive approach to aluminum sustainability ensures that its processes meet and exceed regulatory standards. By continually seeking ways to enhance resource efficiency and reduce environmental impacts, Taber reinforces its position as a trusted partner for businesses looking to adopt more sustainable practices. Their dedication to sustainability extends to innovative design solutions and collaboration across industries to drive the next generation of green technology.

Contact Taber today to learn how their solutions can help achieve your company’s aluminum extrusion sustainability objectives.

About Aluminum Extrusion Sustainability Leader—Taber Extrusions

Since 1973, Taber Extrusions has been a leader in the aluminum extrusion industry, renowned for innovation, quality, and exceptional service. As the only company in North America with a rectangular container, Taber can produce super-wide shapes and complex multi-void hollows, setting it apart in the market.

Serving diverse industries such as aerospace, defense, infrastructure, and renewable energy, Taber combines technical expertise with a commitment to environmental responsibility. Headquartered in Russellville, Arkansas, with a regional sales office in Gulfport, Mississippi, Taber is dedicated to advancing aluminum extrusion sustainability and efficiency.

Taber offers customized solutions that adhere to the highest industry standards, emphasizing quality and environmental stewardship. Their vertically integrated services—from billet casting to advanced machining—ensure superior products for any project.

Partner with Taber Extrusions to create innovative and sustainable solutions for your next project.

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28 06, 2024

Taber Does That — Aluminum Extrusion in Gulfport, Mississippi

2024-06-28T19:36:40+00:00June 28th, 2024|

The text,“Taber Does That: Aluminum Extrusion in Gulfport?” is printed on a world map background. The image includes three hexagonal insets showing large aluminum billets handled by an overhead crane, a cylindrical extrusion, and workers operating machinery, highlighting the company’s capabilities.

For over 40 years, Taber has been a trusted leader in aluminum extrusion in Gulfport. They don’t just create extrusions. They control the entire process, from in-house billet casting at their state-of-the-art aluminum casthouse to the final extrusion of your desired shape. Paying close attention to details ensures that only the best quality materials are used and that every step is under their complete control.

 

Taber Extrusions’ Gulfport, Mississippi facility featuring freshly cast billets, with a graphic below noting various sizes of billets reflecting their capabilities: 10”x 28”, 20”, 16”, 11”, 9”, 8”, and 7”

Taber Extrusions’ Story is a Legacy of Innovation

Taber Extrusions’ journey in the world of aluminum extrusion began in 1973. They carved their niche by pioneering a process for extruding rectangular billets, allowing them to create extrusions in impressive sizes — up to 31 inches wide for solid profiles and 29 inches for hollows. This innovation established Taber as a leader in the industry.

Over the years, Taber has continuously expanded its expertise and legacy in the aluminum extrusions industry. A pivotal moment came in 1995 with the acquisition of a facility in Gulfport, Mississippi. This expansion wasn’t just about acquiring more space; it signified a leap forward in capabilities. The Gulfport facility features a state-of-the-art aluminum casthouse, giving Taber greater control over production. It also added two new extrusion presses and micro-extrusion capabilities, further diversifying their offerings. The fabrication area has also seen multiple expansions, solidifying their ability to deliver complete aluminum solutions.

In July 2017, Taber Extrusions significantly upgraded their casthouse in Gulfport, Mississippi. The outdated technology limited their ability to meet the growing demand for high-quality aluminum billets.

Partnering with Almex USA, Taber installed a brand-new casting line featuring:

  • Degassing and melt purification systems for cleaner aluminum
  • Billet and slab tooling for various sizes and shapes
  • Automation for improved control and efficiency

A unique challenge involved the existing circular casting pit. Through creative solutions, Taber and Almex engineers could adapt the new equipment to fit this legacy design. This included modifying the casting tables and incorporating advanced billet mold systems. Almex increased the billet produced with each cast, boosting Taber’s production efficiency.

 

Taber Extrusions’ Gulfport, Mississippi facility featuring large aluminum billets being handled by a yellow overhead crane marked ‘TABER.’

The casthouse modernization has resulted in several key benefits for Taber:

  • Higher billet quality: Improved filtering and cleaner melt ensure dependable strength and a smooth exterior for the billets.
  • Increased production: The new equipment allows Taber to produce more billets per cast and handle a broader range of alloys.
  • Enhanced control & traceability: Automated systems provide precise control over the casting process and ensure consistent quality for every billet.

Today, Taber is a multifaceted aluminum extrusion company. They’ve transitioned from their initial focus to offering a comprehensive range of services. Taber caters to a wide range of markets beyond their military roots, from custom extrusion and fabrication to heat treatment and quality assurance. Aerospace, automotive, marine, infrastructure, and sporting goods are just a few industries that rely on Taber’s expertise. Their clients’ needs are met by supplying cast and extruded aluminum products in various alloys.

How does the Taber Advantage transform raw materials into finished products?

Have you ever wondered how those sleek aluminum components are made? The process behind them is called aluminum extrusion, and it’s like using a high-tech cookie cutter for metal. Imagine soft but solid aluminum being squeezed through a mold with a specific shape. The resulting form, called an extrusion, takes on the exact profile of the mold.

Here’s where Taber truly shines. They control the entire process, starting from the beginning: the raw material. Taber highlights and boasts about their state-of-the-art aluminum casthouse. Here, they use a billet casting technique to create long, solid logs of aluminum called billets. These billets become the foundation for the custom extrusions you envision.

One of the most significant advantages of Taber’s in-house casthouse is their meticulous quality control. By overseeing every step, from molten aluminum to the finished billet, they ensure the highest quality materials are used in your project. After establishing the aluminum alloys’ foundation, let’s explore the building blocks.

What Makes the 5000 & 6000 Series Aluminum Alloys Shine as All-Stars?

Not all aluminum is created equal! Like choosing the right ingredients for a recipe, selecting the appropriate aluminum alloy is key to a successful project. At Taber Extrusions, they offer a variety of alloys to suit your specific needs. Today, let’s shine a spotlight on two of their most popular choices: the 5000 and 6000 series.

The 5000 series aluminum is a champion when it comes to battling the elements. Renowned for its excellent corrosion resistance, this alloy is the go-to choice for applications that face constant exposure to saltwater or harsh weather. Think about the sturdy components on a boat or the weatherproof window frames on a beachfront property –– the 5000 series is likely the hero behind those enduring structures.

On the other hand, the 6000 series aluminum prioritizes strength and workability. This makes it a favorite for projects requiring a balance between both. Picture the lightweight yet robust components in a building’s facade or a machine’s intricate, high-performance parts – the 6000 series is a strong contender for these applications.

Taking Aluminum Alloy in Aerospace to New Heights

A sketch of a collection of several aluminum extruded shapes used in aerospace. The objects vary in size, long and thin, with a flat, rectangular base. They are arranged in a row, with slight positioning variations.

Taber has served all major aerospace manufacturers in the U.S. Their extruded shapes are crucial components for aerospace vehicles, including the pressure cabin/fuselage, cargo/seat tracks, upper/lower wing skin/spars/stringers, and horizontal stabilization. Taber also provides a unique service for the aerospace industry with their large press, which produces hard alloy extrusions.

Diving Deeper into Marine Capabilities

The United States’ largest supplier of 5xxx series extrusions, Taber’s extrusions can be used in various applications from armor-grade plates to oil rig crew boats and equipment. Taber’s corrosion-resistant/weldable extrusions are used on naval vessels in decking, superstructure supports, and hull stiffeners.

Alloys, Tempers, & Certifications for Your Gulfport Extrusion Project

Taber Extrusions’ Gulfport, Mississippi facility boasts a robust selection of presses and capabilities. They operate two presses, one with 1800 tons of force and another with 3000 tons. They possess the ability to undertake a broad spectrum of extrusion tasks.

In terms of materials, Taber offers a variety of aluminum alloys at the Gulfport location. These include popular choices suitable for applications like 6061, 6063, and 5083. They can provide extrusions in various tempers (hardness levels) such as T1, T4, and T6 to meet project specifications.

 

Graphic with Taber’s full range of hard and soft alluminum alloy offerings ranging from 2xxx-7xxx series with a background faded with a blue hue. On the bottom is text that says “Legendary Capability. Where Aluminum Innovation was born” followed by Taber’s website link.

 

The maximum size of the extruded shapes depends on the chosen alloy and temper. For instance, with 5000 series alloys (like 5083), the maximum shape size is typically limited to 11 inches. The weight per foot of the extrusion also varies depending on the size and alloy, ranging from a minimum of 5 lbs/ft to a maximum of 10 lbs/ft.

Taber Extrusions in Gulfport is committed to maintaining high standards of quality and reliability for its products. To achieve this, they hold several certifications that are of utmost importance. These certifications include ISO 9001:2008, EN/JISQ 9100:2009, and ABS Quality Assurance Program. They are also ABS mill-approved to produce specific marine-grade aluminum applications and GL-approved for certain alloys commonly used in construction.

Now, you’ve seen the possibilities within Taber’s toolbox.

How does Taber Extrusions turn dreams into reality through partnership?

Turning your vision into a reality is what Taber Extrusions does best. By partnering with them, you gain access to a wealth of experience and expertise in aluminum extrusion in Gulfport and beyond. Their in-house capabilities, from billet creation to finished product, ensure the highest quality control throughout the process. This meticulous attention to detail translates into durable, long-lasting aluminum components you can rely on.

Taber’s commitment goes beyond exceptional materials. A group of skilled professionals can assist you through the entire process. Whether you have a fully fleshed-out design or are just starting to brainstorm, Taber offers valuable assistance, including design and engineering expertise. They work closely with you to ensure your project meets your vision and achieves optimal functionality.

Ready to transform your dream into a tangible reality? Contact Taber Extrusions today for a consultation or quote! The staff is friendly, knowledgeable, and excited to discuss your project. Visit the website or call (888) 959-1788 to get started.

More About Taber Extrusions

Taber Extrusions is an American aluminum extrusion company and your ideal partner for full-service aluminum extrusions. Excelling in the manufacture of complex and intricate extrusions, Taber Extrusions handles projects that other competitors may find difficult or impossible. Taber utilizes an extensive range of extrusion presses, including 1800, 3000, and the notably large 8600-ton press, offering unparalleled flexibility and capabilities in profile extrusion.

Choose Taber Extrusions for quality products and services that exceed your expectations… the sky’s the limit.

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28 04, 2024

Aluminum Extrusions for Satellites: A Look into Taber’s Satellite Component Capabilities

2024-07-15T22:23:06+00:00April 28th, 2024|

An illustration of a satellite in orbit with the text “Aluminum Extrusions for Satellites: A Look into Taber’s Satellite Component Capabilities” and the Taber logo superimposed on a backdrop of stars, signifying Taber Extrusions’ expertise in aluminum extrusions for satellites and aerospace components.

The vast expanse of space is a remarkable place where cutting-edge technology and innovation work hand-in-hand to achieve incredible feats. Satellites, for instance, play a crucial role in various applications, from communication and navigation to Earth observation and scientific research. However, these marvels of technology require satellite components that are not only functional but also lightweight, durable, and resistant to the harsh environment of space. In the aerospace industry, aluminum extrusions play a versatile role as they can act as structural components in spacecraft or integrate into complex mechanisms within the cockpit.

If you’re curious about how aluminum extrusions for satellites are shaping the future of space technology, read on as we explore the various applications of this material and how Taber Extrusions, a leading aluminum extrusion company, provides innovative solutions for the defense and aerospace markets.

The Surging Demand for Aluminum in Space

According to various reports, the global aluminum market is projected to grow steadily in the next few years, reaching an estimated 74 million metric tons by 2025.

The exciting news is that the aerospace industry is already looking at innovative ways to ensure the future aluminum supply can meet this demand. One such way is recycling and repurposing aluminum and its alloys, leading to further advancements in space, aircraft, and satellite component manufacturing. This means we can see more efficient ways of using the material soon.

Why Aluminum Extrusions Excel in Space Exploration

Did you know that aluminum extrusions play a crucial role in the success of satellites? There are several reasons why aluminum is the perfect material for these fantastic machines.

First off, aluminum is incredibly lightweight, which is essential for satellites. By shedding even a single pound, we can save significant fuel during launch and maneuvering. This means that the right aluminum alloy can grant a satellite the ability to carry more equipment or travel even farther distances.

But don’t let its lightness fool you — aluminum extrusions are also powerfully durable. Satellite construction often requires materials capable of withstanding immense pressure and stress during launch and space travel. As a result, certain materials have become a top choice for this purpose.

Finally, another critical feature of aluminum is its natural resistance to radiation. Harmful radiation in space can expose satellites to severe damage, causing havoc on their sensitive components and interior. But with aluminum, we can help protect these delicate machines and ensure they continue to function flawlessly.

So next time you look up at the stars, remember the vital role that aluminum extrusions for satellites play in helping us explore the universe!

Beyond Satellites: A Universe of Applications

Aluminum extrusions are shaped lengths of aluminum formed by forcing molten metal through a die that have become vital in various space and aerospace applications. Their unique combination of lightweight, high strength, corrosion resistance, and malleability makes them ideal for multiple functions beyond satellite components.

Here’s a broader perspective on the diverse uses of aluminum extrusions in space and aerospace:

An ample indoor space in a museum showcases various aerospace exhibits. With its complex mechanical details, the intricate spacecraft module commands immediate attention as it hangs suspended. The module’s exterior displays complex engineering, with visible pipes and metallic structures. Another exhibit, wrapped in golden material, hangs suspended nearby. Structural beams painted in yellow, and blue add an industrial aesthetic to the space. Visitors are present, observing the exhibits and indicating a public setting.

Image Attribution: https://www.freepik.com/free-photo/process-building-space-rocket-engine_7553665.htm#fromView=search&page=1&position=48&uuid=16f26dd9-2914-4366-839e-38719c5e3ab3

  • Structural Components — Wings and Fuselages: Large, high-strength extrusions form the backbone of aircraft wings and fuselages, providing the strength and rigidity to withstand immense forces during flight.
  • Communication and Thermal Management — Radiators and Coolers: Extrusions can be shaped into fins and channels for radiators and coolers, facilitating efficient heat exchange and temperature control.
  • Supplemental Oxygen and Fluid Systems — Valves and Pumps: Specific critical components within fluid and gas systems, like valves and pumps, can be crafted from aluminum due to their strength and machinability

What are some examples of spacecraft that utilize aluminum?

Spacecraft engineering has been at the forefront of technological advancements for decades. These technological marvels have pushed the boundaries of human exploration and discovery, from the International Space Station to the Mars Curiosity Rover. Here, we explore the importance of aluminum extrusions in spacecraft construction and examine spacecraft that rely heavily on this material.

  • International Space Station (ISS) — This iconic structure relies on aluminum extrusions for its modules, trusses, and other components.
  • Mars Curiosity Rover — The engineers constructed this rover‘s frame and many components, exploring the Martian surface, from aluminum.
  • Orion Project NASA’s Orion spacecraft, designed for deep space exploration, utilizes aluminum extensively in its structure and various systems.
  • MBZ-SAT — The first satellite built entirely in the United Arab Emirates, MBZ-SAT also employs aluminum extrusions in its construction.
“Taber was originally recognized for our large shapes, and now we are establishing ourselves as micro extruders. Since we’ve added micro extrusions, friction stir welding, and billet casting, we’re pretty much spanning the gamut of aluminum extrusion competence. We were already well-versed within the defense and aerospace markets, but adding miniature aluminum extrusions to our capabilities has allowed us to become a one-stop shop for our customers in those industries. Our diversification has opened the door wide for our customers.”
– Taber Extrusions

How Taber Extrusions Is Providing Innovative Solutions not only for Satellite Components but also for Aerospace Markets

Taber, with its 50-year legacy, stands at the forefront of the aluminum extrusion industry, delivering a comprehensive array of products and services. Their offerings are designed to meet diverse needs, including those of the aerospace sector, for which they provide specialized aluminum extrusions for satellite components and other applications.

Taber’s commitment to quality and tailored solutions is evident in their adherence to the rigorous specifications of the aerospace industry. They continuously innovate, developing new aluminum technologies to elevate the performance of their extrusions. The sophisticated casthouse at Taber underscores their quest for excellence, crafting superior aluminum alloys for complex aerospace applications.

Some of the examples of Taber Extrusions’ products and services include: 

A large metal extrusion profile with 3 hollow pieces nested inside the other. On either side of the extrusions are the words “MICRO” and “EXTRUSIONS” runs along the length of a 3-inch section of a ruler.

Microextrusions

In the defense and aerospace industries, where precision, complexity, and strict tolerances are non-negotiable, microextrusions play a critical role. These are offered by Taber and feature cross-sections small enough to pass through a 1-millimeter square. The utility of microextrusions extends across a wide range of applications, including communication systems, electronics thermal management, guidance and radar systems, weapons systems, and firearms components, highlighting their versatility and importance in advanced technological environments.

Friction Stir-Welding

Friction stir-welding, a solid-state process known for producing high-strength, defect-free joins, enables the welding of aluminum extrusions in various shapes, sizes, and alloys into complex, seamless assemblies. This technique is particularly beneficial for constructing aircraft and spacecraft components, including wings, fuselages, and panels. Beyond aerospace applications, friction stir-welding is also utilized in creating fuel tanks, heat exchangers, and battery trays, showcasing its versatility across different manufacturing needs.

Billet Casting

Taber specializes in manufacturing aluminum billets for aerospace, marine, and other specialized sectors, leveraging state-of-the-art systems and the expertise of seasoned metallurgists and research engineers. The casting operations at Taber are not only ISO 9001:2008 certified but also equipped to handle a variety of billet sizes, including diameters of 7”, 8”, 9”, 11″, 16″, 20”, and 10 x 28, predominantly in the 6xxx series aluminum alloys.

If high-quality aluminum extrusions for satellite and aerospace components are what you need, look no further than Taber. As a premiere aluminum extrusions company in the U.S., Taber is well-equipped to meet the exacting standards your project demands.

About Taber Extrusions

Taber Extrusions is an American aluminum extrusion company and your ideal partner for full-service aluminum extrusions. Their top priority is to deliver nothing short of the best products and services to their esteemed customers. Providing quality products and services is essential to their philosophy of adding value. Their dedication to this principle is the foundation of their business.

Taber takes pride in its certifications, which include ISO 9001:2008, AS 9100C, and ABS Quality Assurance Program certificate no. 11-MMPQA-652. ABS Mill approves them to produce extruded aluminum alloy products for marine applications such as 5083H111, 5086H111, 5454H111, 5456H111, 6061T6, and 6082T6, with a maximum diameter of 1.0 inch, including the casting process. Choose Taber Extrusions for quality products and services that exceed your expectations… the sky’s the limit.

 

If you have any queries, please visit https://www.taberextrusions.com or call Taber at 1-888-984-3795.

14 10, 2021

Taber Extrusions Social Study: Aluminum’s Economic Impact

2021-10-14T02:28:11+00:00October 14th, 2021|

A photograph of a piece of paper, a dark blue pushpin is affixed at the top of a bar graph alongside a blue pen below which are the words “Taber Extrusion Social Study: Aluminum’s Economic Impact.”

Aluminum is everywhere. Many of the conveniences of modern life would not be possible without it. It is a crucial element for modern innovative applications, for sustainability, and also for the progress of the economy. Its strong and lightweight features and ability to be infinitely recycled propelled the U.S. aluminum industry to become the backbone of the nation’s manufacturing base. With the findings of research conducted by John Dunham & Associates and released by the Aluminum Association, this blog will delve deeper into the impact of aluminum on the United States’ economy.

An image of a person wearing a black helmet and a thick red jacket welding a piece of metal, with green light sparking out of the welding machinery.

The Aluminum Industry Generates Jobs

Several challenges have been presented to the industry in recent years, still, the aluminum market has shown a great deal of resilience. Even though the aluminum industry faced several challenges, including many job losses, growth in downstream segments like flat-rolled products and extrusions provided a way to compensate.

 

Today, the American aluminum industry directly employs over 166,000 people that generate more than 170 billion dollars in economic output. In addition, over 494,000 workers are indirectly employed, which contributes another 102 billion dollars to economic activity. As a whole, over 660,000 U.S. jobs are supported by the production, processing, and use of aluminum. Those employed in the aluminum industry earn an average yearly salary that is above the national average. Indirect employees contribute 44 billion dollars in wages and benefits to the economy. When all employment supported by the industry is considered, these jobs generate nearly 16 billion dollars in federal, state, and local taxes. 

An image of the tops of a bunch of shiny, unopened aluminum cans beneath a gray banner with the word “Recyclable” and a graphic of the green recycling symbol next to it.

Aluminum Recycling Generates High-Value Economic Impact

Aside from being strong and lightweight, aluminum also has the advantage of retaining its properties, making it one of the most recyclable materials. Having said that, the aluminum industry has recycled more than 70 percent of its output since it was established.

Aluminum recycling conserves more than 90 percent of the energy costs required in primary production. Recycling a pound of aluminum saves about 7 kilowatt-hours of electricity. Also, it is the only material in the consumer disposal stream that generates a greater return than the cost of its collection. Every minute, an average of 113,000 aluminum cans are recycled. The aluminum industry pays a tremendous amount of money to replace empty aluminum cans. With the recycling of aluminum, specifically aluminum cans, charitable organizations have been developed and supported for decades and more decades to come. 

An image of cylindrical billets of aluminum resting on top of each other with beams of wood between each of them and green bands to hold them in place.

Aluminum is a major contributor to the nation’s manufacturing base and economy, supporting thousands of jobs in many communities and regions. Over 660,000 workers are employed by the industry, which generates 170 billion dollars in economic output each year. Moreover, aluminum is considered to be a sustainable metal. This means it can be recycled multiple times without the risk of degrading breaking. Taber Extrusions understands the important role that aluminum plays in the nation’s economy and contributes to that role by providing various processing services related to aluminum. A few of these services include aluminum extrusions, micro extrusions, billet casting, aluminum fabrication, and friction stir welding.

ABOUT TABER

Founded in 1973, Taber Extrusions is the pioneer of extruding rectangular billet, allowing the company to manufacture solid profiles up to 31 inches wide or hollow profiles up to 29 inches wide. With the purchase of an extrusion facility in Gulfport, MS, Taber expanded its capabilities with a state-of-the-art cast house, two additional presses, micro extrusion capability, and numerous fabrication expansions.

Taber continues to extrude billets in an array of alloys and sizes. Its markets have expanded beyond the military to include aerospace, automotive, marine, infrastructure, and sporting goods. For these markets, the company supplies cast and extruded products in various soft and hard alloys.

Today, Taber Extrusions is a vertically integrated supplier of friction stir welding panels and assemblies in North America not previously seen – offering extruded aluminum components, value-added machining services, and raw materials.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Are you interested in joining the Taber Team? Send your resume to: careers@taberextrusions.com

Become a customer today! Visit us or request a quote: https://taberextrusions.com or call us at (888) 985-5319.

11 04, 2020

The Lifecycle of an Aluminum Billet in The Extrusion Process

2020-05-11T21:45:55+00:00April 11th, 2020|

infographic that takes us through the lifecycle of an aluminum billet in the extrusion process: 1. The aluminum alloy chemistry 2. Billet casting 3. Aluminum extrusion process 4.Delivery 5.End Product 6. Recycling! – Ending with a CTA that reads, “Are you located in North America? Call or visit our website to see if you qualify for Taber’s “Billets Straight To You” inventory! 7”, 9”, and 11” billet delivered in a week!”

TABER EXTRUSIONS HISTORY AND RECENT GROWTH

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS., in 1995 which houses a cast house and two additional presses, and multiple expansions of value added fabrication services. Taber continues to extrude billet in a wide range of alloys and sizes, including 7″billet molds, and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies extruded products in a variety of soft and hard alloys. In 2018, Taber added ultra-precision® extrusions to their capabilities allowing them to further serve customers in electronics, computer, and medical industries. Taber recently announced yet another exciting launch into friction stir welding, positioning them as a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

Thank you for your continued support of Taber Extrusions, LLC. If you have any questions please visit taberextrusions.com or contact one of Taber’s Regional Sales Managers.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

11 02, 2020

Taber’s Friction Stir Welding Capabilities: Going Vertical

2020-05-11T21:05:07+00:00February 11th, 2020|

Taber’s Friction Stir Welding Capabilities Infographic

Taber is is AS9100, NADCAP, and ABS certified. Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS., in 1995 which houses a cast house and two additional presses, and multiple expansions of value-added fabrication services. Taber continues to extrude billet in a wide range of alloys and sizes, including 7”billet molds, and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies extruded products in a variety of soft and hard alloys. In 2018, Taber added micro-extrusions to their capabilities allowing them to further serve customers in electronics, computer, and medical industries. Today Taber is proud to announce yet another exciting launch into Friction Stir Welding. To learn more about how we can be of service visit: https://taberextrusions.com/

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19 12, 2017

Hard and Soft Alloys for Aerospace and Firearms

2017-12-19T18:21:55+00:00December 19th, 2017|

hard and soft alloys for aerospace and firearms

Taber is able to offer both hard alloys as well as soft alloys for aerospace and firearms, which is fairly unique in the industry. One of the most exciting segments in the hard alloy group is firearms. We have discovered that many firearms manufacturers are small businesses. So, what we offer is stocking a custom shape for them, or producing a generic shape that they can machine individually into their own profile. We provide a solution not only to large businesses, but to any small business too!

We’re also able to offer distribution centers and larger manufacturers of firearms the exact near-net shape that they need.

Furthermore, in regards to the alloys for aerospace market, we supply all of the major manufacturers in the US. We do large press hard alloy extrusions, which is for a very limited supply market and provides additional value to our customers. We’re very unique in that aspect.

Aluminum alloys have long been a dominant material in the manufacture of aerospace vehicles, and due to the ever-evolving nature of aluminum alloys, they are likely to stay around for a long time.

Aluminum is used In:

  • Fuselage/pressure cabin
  • Seat/cargo tracks
  • Floor beams
  • Lower and upper horizontal stabilization
  • Upper wing skin/stringers and spars
  • Lower wing skin/spars/stringers

Taber offers the full range of aluminum alloys for all of our aluminum shapes, including hard, soft, marine, and armor grade alloys. Need specific material or alloy? We can offer custom chemistries to meet your unique needs. All of our alloys are processed at our billet casting facility in Gulfport, Mississippi.

In a five-billion pound industry, Taber is among the leading aluminum suppliers and is the most diverse in breadth of capability.

Learn more about Taber’s Available Aluminum Alloys here.

 

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com.

5 12, 2017

Taber’s Upgraded Aluminum Fabrication and Aluminum Machining Capabilities

2017-12-14T18:25:18+00:00December 5th, 2017|

Taber’s updated fabrication facility in Russellville, Arkansas is designed to handle fabrication and machining as always, but now boasts tremendous growth in manufacturing parts for cutting-edge technologies. This expansion includes  applications in electric transportation vehicles for individual and mass transit transportation. With the ongoing support of our parent company National Material L.P., we have the opportunity to expand into areas that were previously unreachable.

CNC machining is used extensively by aluminum extrusion companies to increase efficiency, reduce error, and move the solution toward a final product the customers desire.   Our mission is to fully understand the machining needs of our customers’ aluminum extrusion-based products. Taber’s remarkable attention to the needs of the market position the company to provide customized, versatile, high-quality, market-oriented products that can satisfy a wide range of applications.

OUR MACHINES

Haas VF-7

The Haas VF-7 is our large-sized VMC that provides reliability and pinpoint accuracy. The VF-7 has a 40-taper cartridge spindle driven by a 30 hp vector Dual-Drive (Y-Delta) drive. The VF-7 produces either 75 ft-lb of torque at a low 1400 rpm, or 250 ft-lb at 450 rpm with the optional 2-speed gearbox — and will also run up to 8,100 rpm in 1.2 seconds for finishing aluminum.

Watch Haas VF-7 video

Emmegi Satellite XT

Our Emmegi Satellite XT allows for efficient workpiece aluminum machining advantages in pendulum mode including multiple set-ups. It’s a five-axis machining center and it allows us to machine, complete, a 10 ½ meter long part. It also has sawing capabilities where we can square cut and compound mitre cut parts to length. The work space of our long-bed machining center can be divided into two areas, granting us the ability to load and unload on one side while machining on the other side.

Watch Emmegi Satellite XT video

HMC500

The HMC500 comes fully loaded with features for fast cycle times. The HMC500 is constructed with a lightweight column featuring a rigid stepped X axis rail design. This column enables a rapid feed rate of 63 meters per minute, 2480 inches per minute, with acceleration of 1G.

Watch HMC500 video

ZIESS CMM

The Zeiss CMM uses highly accurate scanning technologies to capture a fully defined 3D measurement for any of our extruded and fabricated profiles.

Watch Ziess CMM video

Learn more about our aluminum fabrication machines and capabilities here:

https://taberextrusions.com/aluminum-fabrication/

 

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LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

29 11, 2017

Team Taber: The Culture of an Aluminum Extrusion Company

2018-01-11T23:50:31+00:00November 29th, 2017|

In the industry, and wondering what it’s like to work for an aluminum extrusion company like Taber? We like to think that what sets us apart goes beyond just our expanded capabilities; It’s the tight-knit company culture we have cultivated along the way that has enabled us to become the benchmark competitor in the Aluminum Extrusion Industry. Over the years, we have been blessed to work with a team of good-natured, hard-working, and dedicated group of individuals.

Here’s what our VP of Sales and Marketing, Allan Bennett, has to say about the reception he’s received at Taber since joining two and a half years ago.

 

“The Taber culture is great… I’ve been here two and a half years and I feel very welcome. In fact, since all of our plants are in the South, an area I haven’t spent a lot of time in, I’ve come to realize that southern hospitality is a real thing. These are some good people to work with. Dedicated, hard-working, and they’re a lot of fun. I think the future of Taber is very bright. We have a lot of projects that we have been spending a lot of time trying to get to fruition, and it’s finally starting to happen. Taber has a very high ceiling – I think really, it’s an unlimited growth potential for us.”

As Taber continues to expand its scope and tap into the ever-developing aerospace and infrastructure industries, we couldn’t be happier to have a team like ours to back us up.

We encourage you to choose Taber Extrusions as your full-service partner. If you would like to learn more about our capabilities, or learn about Taber in general, give us a call at 888-985-5332.

Follow Taber on social media and never miss an update:

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com.

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