19 12, 2013

An anthill aluminum sculpture?!

2015-06-18T15:33:06+00:00December 19th, 2013|

If you’ve got an ant problem, there are the usual problems: traps, spray, or perhaps finding an eco-friendly way of exterminating the pests.

However, if you have access to molten aluminum, you could try something much different. And yes, it’s a little harsh on the little buggers (but really, is it any different than poisoning them with traps?) but it does create one very unique side benefit: a frozen-in-time sculpture of an ant hill. From Sploid.com:

Though probably insensitive to the fire ants who called this ant hill home, pouring molten aluminum into the ant hill reveals the intricate labyrinth of tunnels and passageways hidden underneath the ground. It’s incredible and beautiful and almost looks like a Christmas tree.

Anthill Art basically casted the ant colony to create the aluminum sculpture.

The molten aluminum was poured inside the ant hill’s opening until it hardened and then excavated from the ground. Anthill Art then had to blast the sculpture with water to remove the excess dirt surrounding the tunnels to get the beautiful sculpture above. Harsh for the ants, yes, but an endlessly fascinating look at an ant’s life for the rest of us.

Click on the link above to get a good look at the final sculpture. However, if you believe in karmic retribution, the artists involved might want to stay away from any places that melt metal or dump concrete for the foreseeable future.

4 12, 2013

Car Dealerships Prepare For Influx Of Aluminum Repairs

2017-01-26T23:37:29+00:00December 4th, 2013|

We’ve often talked about how aluminum is impacting the design and manufacturing of the next generation of cars. If every car ran flawlessly across its lifetime, things would end there. However, it’s a fact of life that car repairs happen, and with the advent of aluminum manufacturing, that means a new skill set for those that work on cars. For the country’s leading dealership group, it’s all about a crash course in aluminum. From Automotive News:

In the battle for dealership profitability, Group 1 Automotive is betting on a metal, and it’s not gold.

 

Group 1, the nation’s fifth-largest dealership group, wants all of its 28 body shops to be certified to do aluminum repairs by Jan. 6.

 

Carmakers are using more aluminum to lower vehicle weight and raise fuel economy. Because aluminum’s metallurgical characteristics differ from steel’s, dealership collision departments will need to invest in more training for technicians and in new welding, riveting and metal bending equipment.

 

Until now, aluminum body panels have been used mainly on expensive low-volume luxury cars such as the Audi A8 and Jaguar XJ. But according to a number of industry reports, the redesigned Ford F-150 pickup, due next summer in showrooms, will have more aluminum body panels and other parts. Ford declines to confirm these reports.

 

It remains to be seen how individual repair shops will approach this paradigm shift. However, with dealership repair personnel looking forward at aluminum, it certainly sounds like this will be a trend that pushes the entire automotive industry forward.

3 12, 2013

Aluminum Christmas Trees Return In Holiday Exhibit

2017-01-26T23:37:29+00:00December 3rd, 2013|

Since the holiday season seems to start in September these days, there’s no doubt you’ve started thinking about your decor for the season. And if you’re into things like ironic sweaters, hipster mustaches, and Mad Men, then you probably fancy picking up an aluminum Christmas tree — you know, those things first manufactured in the 1960s as a metal alternative to the traditional holiday twig.

While modern versions can be found on Amazon and other retailers (and vintage ones will break your wallet on Ebay), there’s nothing quite like the real thing — and a vintage exhibition in Wisconsin is bringing it all back together. From the Milwaukee Journal Sentinel:

Tapping into nostalgia for a time when Christmas trees looked as silvery and shiny as an astronaut, the Wisconsin Historical Society Museum is opening an exhibit on Tuesday featuring 20 Wisconsin-made aluminum trees.

Billed as the largest public exhibition of Evergleam aluminum Christmas trees, the exhibit will include rare 2-foot tabletop trees, a selection of 4-, 6- and 8-foot aluminum trees, accessories such as rotating tree stands and multicolored light wheels as well as advertising and packaging. The exhibit also includes trees in gold, green and even pink — the holy grail of Evergleams. Because few people bought pink trees, few were made, which now makes them very rare and valuable.

“I’m pretty sure this is the largest collection of Evergleams since a 1960s Christmas tree show,” said curator Joe Kapler, who hasn’t seen a pink Evergleam come on the market since 2005.

If you live close by or are passing through Wisconsin, this exhibit is open until January 11. More information can be found at the official website.

20 11, 2013

Aluminum helping the wine industry innovate

2017-01-26T23:37:29+00:00November 20th, 2013|

Aluminum cans have been at the heart of the beer and soda industries for decades. But what about wine? The world’s other favorite alcoholic drink has stayed strictly in glass bottles (and the occasional box) for decades. However, at least one winemaker is looking at making vino more accessible and easier to carry. From Business Insider:

 

What began as a promotional product for Portland’s Feast 2013 food and wine festival, Union Wine Company’s wine in 12oz cans will actually be making its way to shelves. Its initial limited edition release drew rave reviews, for both its pretenseless “pinkies down” philosophy and the quality of the wine within. The idea of wine in a can was inspired by Union’s company mission to make wine more accessible, and this very well may do the trick.

 

We found the product to be novel and the experience enjoyable, but we were surprised by how great the wine was—causing us to rethink previous notions about bottling. The cans carry both Underwood Pinot Noir and Pinot Gris, with grapes from across Oregon. Reasonably priced and with the craftsman spirit of the region, the cans are just an added bonus. And if drinking wine from a can isn’t your thing, pour it into a glass and let it breathe because the product is deeper than the packaging.

 

Ryan Harms, the owner of Union Wine Co., is a firm believer in the saying “it takes a lot of good beer to make good wine.” He likes the way a beer can feels in your hand and its portability, but he didn’t seriously think about canning wine until that rebranding meeting in June. He and his team talked about wanting their products to be accessible, both in the approachability of the varietals’ flavors and the ease with which one could grab a drink. They wanted to see their wines included on a backcountry skiing trip or packed for an exploration of Mount Hood. All of a sudden, the can seemed like a viable wine-delivery option.

 

Not all wines are ideal for being inside aluminum. And the wine industry itself features strict guidelines about bottling and shipping. Of course, for pure kitsch value, we’re hoping that someday you’ll be able to buy matching generic yellow cans labeled BEER and WINE.

12 11, 2013

Could Aluminum Power The Next Leap In 3D Printing?

2015-06-18T15:33:06+00:00November 12th, 2013|

3D printing is all the rage in a variety of industries, from ambitious DIYers to military and industrial manufacturing. Currently, 3D printers use a range of epoxies and resins as their ink. However, recent advances in 3D printing technology show that aluminum might be the next big thing in 3D printing. From My Fox Philly:

 

Right now, the Vader Printer, as it’s known, is not exactly a desktop item. It’s huge, heavy, and expensive, as pilot projects often are. As such, it’s not really ideally suited to consumers who want the convenience of fabricting metal objects at home, but it’s not inconceivable that such printers could make their way into hardware stores and other locales for custom printing projects — a Los Angeles plumber, for instance, could fabricate plumbing components on demand. And, maybe someday, consumers will have their very own 3D printers at home to make whatever they want.

 

This system replaces existing three dimensional metal “printing” techniques, many of which involve the use of lasers to carve away at metal blocks, or the deposition of metal filings as opposed to liquid droplets. If it’s successful, the Vader could become a leader in the field of 3D metal printing, paving the way for further refinements to create custom hardware and other components at a fraction of current costs, which is good news for everyone, including architects, scientists, electricians, and more.

 

What could you do with aluminum and 3D printing? For the construction industry, that could mean all sorts of custom screws, fasteners, brackets, bolts and more, opening the door to non-standard design possibilities. That’s just the start; other industries could easily take advantage of this technology, particularly where materials stronger than a plastic resin are necessary.

6 11, 2013

Can Aluminum Make Hydrogen Fuel Cells Mainstream?

2017-01-26T23:37:29+00:00November 6th, 2013|

Hydrogen fuel cells may sound futuristic but they’ve actually been around for a long time – conceptually, hydrogen cells have been kicked around by physicists since the 1800s (yes, seriously) and functionally, the past decade has seen various auto manufactures create concept cars for this fuel type. The problem has always stemmed from overall efficiency of fuel cells, making it a fairly nascent (and unprofitable) industry.

That may change, as aluminum is opening the door to practical innovations that may revolutionize the hydrogen cell industry. A Japanese research team has found that a new aluminum alloy works more effectively than previous alloys based on magnesium, sodium, and boron. From Science News:

Lightweight interstitial hydrides — compounds in which hydrogen atoms occupy the interstices (spaces) between metal atoms — have been proposed as a safe and efficient means for storing hydrogen for fuel cell vehicles. Hydrides using magnesium, sodium and boron have been manufactured, but so far, none have proven practical as a hydrogen repository. An aluminum-based alloy hydride offers a more viable candidate because it has the desired traits of light weight, no toxicity to plants and animals, and absence of volatile gas products except for hydrogen. Until now, however, only complex aluminum hydrides — unsuitable for use as a hydrogen storage system — have been created.

In a recent paper in the AIP Publishing journal APL Materials, a joint research group with members from the Japan Atomic Energy Agency (Hyogo, Japan) and Tohoku University (Sendai, Japan) announced that it had achieved the long-sought goal of a simple-structured, aluminum-based interstitial alloy. Their compound, Al2CuHx, was synthesized by hydrogenating Al2Cu at an extreme pressure of 10 gigapascals (1.5 million pounds per square inch) and a high temperature of 800 degrees Celsius (1,500 degrees Fahrenheit).

Aluminum is already a key component in increasing fuel efficiency because of its lightweight and strong material properties. However, this is the first time that aluminum has been discussed as a component of changing the fuel mechanism itself. The impact of this research probably won’t be felt for several years, but the possibilities of more effective hydrogen-based power (where water vapor is the only emission) is good news from a global economic and environmental standpoint.

 

30 10, 2013

Breakthrough Aluminum Research Opens The Door To New Manufacturing Possibilities

2015-06-18T15:33:06+00:00October 30th, 2013|

Aluminum is already one of the most preferred manufacturing materials in the world thanks to its many beneficial properties and near-zero-waste recycling. Of course, as with any material, there’s still much to learn to help get the most out of the manufacturing process. Good thing that scientists over at two Oregon universities have discovered a way to make aluminum even more desirable. From Science Daily:

Researchers at Oregon State University and the University of Oregon today announced a scientific advance that has eluded researchers for more than 100 years — a platform to study and fully understand the aqueous chemistry of aluminum, one of the world’s most important metals.

The findings, reported in Proceedings of the National Academy of Sciences, should open the door to significant advances in electronics and many other fields, ranging from manufacturing to construction, agriculture and drinking water treatment.

Aluminum, in solution with water, affects the biosphere, hydrosphere, geosphere and anthrosphere, the scientists said in their report. It may be second only to iron in its importance to human civilization. But for a century or more, and despite the multitude of products based on it, there has been no effective way to explore the enormous variety and complexity of compounds that aluminum forms in water.

Now there is.

That’s a pretty bold statement — but for the uninitiated (i.e. anyone without an advanced degree in chemistry or material science) it’s a little convoluted. So what does this exactly mean?

In layman’s terms, this new technique opens the door to nano-level precision with aluminum manufacturing.

Besides developing the new platform, this study also discovered one behavior for aluminum in water that had not been previously observed. This is a “flat cluster” of one form of aluminum oxide that’s relevant to large scale productions of thin films and nanoparticles, and may find applications in transistors, solar energy cells, corrosion protection, catalytic converters and other uses.

Ultimately, researchers say they expect new technologies, “green” products, lowered equipment costs, and aluminum applications that work better, cost less and have high performance.

The easier way to look at it is this: scientists have discovered the door that opens up all new possibilities with aluminum manufacturing. As with any breakthrough, we’re only on the cusp, and the possibilities will probably surprise us in the near future.

24 10, 2013

Aluminum Key To Increasing Solar Panel Efficiency

2017-01-26T23:37:29+00:00October 24th, 2013|

Aluminum is already one of the greenest metals around, from its high recycling efficiency to its manufacturing usage as a means of increasing car MPG. Here’s another feather in aluminum’s environmentally friendly cap: now it’s a groundbreaking way for solar panels to become more efficient and consumer friendly — and it all comes down to nanometers of aluminum cylinders. From Scientific American:

A problem with solar panels is that most of the light energy that hits a solar panel is not absorbed.

But by trapping light in a solar panel, researchers found they can increase the overall efficiency of a panel by up to 22%. These results are published in the October issue of Scientific Reports by researchers from Imperial College of London, Belgium, China, and Japan.

Dr. Hylton and his colleagues attached rows of aluminum cylinders just 100 nanometers across to the top of the solar panel – giving them a Lego®-like appearance – where they interact with passing light, causing individual light rays to change course. More energy is extracted from the light as the rays become trapped inside the solar panel and travel for longer distances through its absorbing layer.

Looks like aluminum’s won this race — but who were its competitors?

Previous attempts have used silver and gold studs because those materials have strong interactions with light, but researchers found that they interact too well with light by absorbing the light before it enters the solar panel.

“The key to understanding these new results is in the way the internal structures of these metals interact with light. Gold and silver both have a strong effect on passing light rays, which can penetrate into the tiny studs and be absorbed, whereas aluminum has a different interaction and merely bends and scatters light as it travels past them into the solar cells.”

Gold and silver may be prettier to the eye, but in this case, aluminum’s the smarter material choice. At this rate, could aluminum jewelry be far behind?

17 10, 2013

Aluminum Survival Pods Could Change Disaster Relief

2017-01-26T23:37:29+00:00October 17th, 2013|

Florida business owner Bruce Hicks spends most of his time refitting flower and bread trucks into modernized food trucks. However, one of Hicks’ recent projects has gotten people’s attention — and it has nothing to do with selling Asian/Mexican fushion wraps out of a truck. From the Florida Sun Sentinel:

From the outside, it looks like a giant silver freezer. It’s 4 feet wide, 8 feet long and 5 feet high, big enough to house a narrow bed, a small sink and a toilet.

But can this boxy pod help South Florida’s homeless? Two local businessmen think so.

Bruce Hicks, owner of Food Truck Heaven in Davie, has constructed a prototype for a mini-shelter on wheels that could be used to provide short-term housing for people who suddenly find themselves homeless or as relief for crowded shelters.

He asked Hicks — who’s known for transforming former flower and bread trucks into bustling food trucks — if he could design something similar: a micro-home-on-wheels.

Hicks accepted the challenge and spent a week in August building it out of aluminum.

The immediate service for these aluminum pods may be for a community’s local homeless population, but some big-picture thinking shows how they could be adapted for disaster-relief situations.

Now Norton and Hicks are developing plans to present the contraption to local shelters and see how these pods can be used. They think such units could also help people who lose their homes after a natural disaster, such as the 2010 earthquake in Haiti.

“It can give you a little hope to carry you a week or another month,” said Norton. “What we have is a potential solution, a low-cost solution for temporary housing for somebody in crisis.

Thanks to aluminum’s combination of strength and lightweight properties, temporary shelters like this can be made available. With the prototype now ready, the next step will be to see if the market is ready for such an innovation.

2 10, 2013

American Automakers Now Source More Aluminum Than European Ones

2017-01-26T23:37:29+00:00October 2nd, 2013|

Over the past five years, European car manufacturers carried the flag as users of aluminum. However, this year marks a tipping point as American companies have now overtaken their European counterparts when it comes to aluminum usage. This is most likely due to a combination of factors — market demands for innovation, overall vehicle frame size, and government standards for MPG. From Bloomberg:

Ford Motor Co. is among manufacturers rolling out new cars that substitute aluminum for heavier steel. Use of the lightweight metal in vehicles is rising about 5 percent a year, according to Barclays Plc. Making car bodies consumes about 350,000 metric tons of aluminum sheet a year, of which Atlanta-based Novelis produces 250,000 tons, according to Erwin Mayr, president of Novelis Europe.

U.S. vehicles are incorporating more aluminum because of Corporate Average Fuel Economy standards that limit fuel usage and consumer demand for cars that are more economic and cause less pollution, Mayr said in an interview. European manufacturers including Volkswagen AG’s Audi unit and Daimler AG were leaders in the past five years, he said.

“Now the trend is being completely taken over by the big carmakers in North America,” Mayr said in Geneva on Sept. 18. “Americans tend to drive big cars, so they need to make them lighter. You need a lot of aluminum.”

Ford’s F-150 truck, containing more than 1,000 pounds of the metal, may raise the average content in vehicles to 650 pounds, according to Bloomberg Industries estimates. Aluminum usage per car will average 160 kilograms (352 pounds) by 2020, against 140 kilograms last year, according to slides in a presentation last week by Werner Stelzer, a former executive at Canadian producer Alcan who is an auto and aluminum consultant.

In addition to the F-150, Chevrolet’s new Corvette Stingray will feature an aluminum frame. It’s not just for hybrid’s and MPG-conscious commuter cars; now we’re seeing aluminum used as the body for American standards across the spectrum.

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