16 01, 2024

A Year in Review: Best Aluminum Extrusion Blogs by Taber Extrusions

2024-01-16T21:14:33+00:00January 16th, 2024|

A black paper cutout of the word “BLOG” stands out, with a notebook and pen beneath. In the center, the Taber logo is encircled by L-shaped borders in gold and blue, creating a stylish composition.

Taber Extrusions goes beyond being a premiere aluminum extruder; but serves as a comprehensive resource, offering valuable insights and practical solutions to common industry challenges through providing the best aluminum extrusion blogs possible. Covering everything from news and trends to tips for enhancing extrusion capabilities, Taber ensures that you stay well-informed.

Here’s some of our favorite aluminum extrusion blogs of 2023:

1. Large Aluminum Extrusion Design

Are you ready to go BIG? This blog talks about how Taber elevates aluminum extrusion capabilities to new heights. With an exclusive rectangular container, they lead the industry in producing some of the widest and most complex multi-void hollows. Their large press capability, exemplified by the 8600-ton press, ensures the transformation of big dreams into reality. Explore the advantages of partnering with Taber, from reduced assembly time to streamlined design possibilities. Go BIG with Taber— where innovation meets excellence.

Graphic with a background of 3 black and white photos. A poem about aluminum in a white font is printed on the photos. The one on the left is a photo of a high-rise building, the one on the top right is a photo of a plane, and the one on the bottom right is a photo of a ship
A portrait slide containing Tabers’ seven types of alloys and their descriptions.

2. Which Aluminum Alloys are Best for Welding?

Welding joins two or more metal pieces, creating a permanent and robust bond. Various welding techniques, including GTAW, GMAW, FSW, and laser welding, can be used for welding aluminum metals. However, welding aluminum can be challenging because of the oxide layer on its surface and its high thermal conductivity. The aluminum must be appropriately cleaned and decreased beforehand for a successful welding. Furthermore, you should use the appropriate welding technique and filler material.

If you’re curious about welding aluminum and want to know more about the different techniques and materials, you should check out this helpful blog post. It’s written in an easy-to-understand manner that’s perfect for anyone who interested in learning about welding, aluminum alloys, and metals joining.

3. Aluminum Extrusions for Military & Defense

Aluminum extrusions offer a lightweight yet sturdy framework, enabling easy customization into diverse shapes. In this blog by Taber, the focus is on the extensive application of aluminum extrusion in the aerospace industry, where it plays a pivotal role in reducing the weight of aircraft, enhancing fuel efficiency, and ensuring structural strength. Armored vehicles similarly leverage aluminum extrusions to fashion lightweight armor capable of withstanding gunfire, explosions, and fire.

: A collage of five applications of aluminum extrusions in the military and defense sector.

This article also underscores Taber’s steadfast commitment and continuous supply of aluminum extrusions to the military and defense sectors.

The top of the Statue of Liberty is on the left with the Taber logo below it. The headline to the right of the Statue of Liberty says, “The Shape of Endless Possibilities — Taber Extrusions” above a collage of four images of Taber Extrusions’ equipment and their warehouse.

Read the full blog here.

4. BABA-Certified: Aluminum Extrusions Manufacturer Sourced in the USA

The Build America, Buy America (BABA) Act is a set of rules that requires the government to buy things made in the USA for government-funded projects. Taber Extrusions is a company that proudly manufactures aluminum parts to supply America’s military and defense sectors – committed to sourcing all parts in the USA responsibly and with top quality in mind. Aluminum is a versatile metal that offers benefits such as resistance to rust, good strength-to-weight ratio, and malleability for shaping. Taber offers many kinds of traditional aluminum extrusions and related processes, such as aluminum casting, fabrication, friction stir welding, and precision extruding.

5. Aluminum Extrusions: Material Comparisons

This blog post centers on the revolutionary impact of aluminum extrusions in modern construction, emphasizing Taber’s ability to intricately shape structures with precision. It underscores how aluminum outperforms alternative materials like wood, plastic, steel, and other metals. The article further highlights the diverse variations in aluminum materials, showcasing aluminum is a wise choice across various applications in the extrusion process.

If you’d like to explore more of Taber Extrusion’s aluminum extrusion blogs, visit taberextrusions.com and follow them on social media so you can receive new blog alerts!

Aligned on the left is the blog title, “Aluminum Extrusions: Material Comparisons,” which is written in a bold black font with a dark and light grey transparent background and the Taber logo beneath it. On the right, are a bunch of aluminum pieces that are unevenly, yet elegantly stacked vertically, showcasing different shaped profiles on a clear white background.

More about Taber Extrusions

Taber specializes in creating aluminum products in unique shapes and sizes to various industries such as aerospace, automotive, marine, infrastructure, and sporting goods.

Founded in 1973, Taber Extrusions has expanded its markets beyond the military and has become a leader in the industry. Working with various tools and capabilities to create custom solutions for their customers, Taber features micro-extrusions in precise shapes and sizes, friction stir welding services, and offers a wide array of aluminum alloy options. Taber also has a CNC machining line that allows them to create custom aluminum components serving a diverse range of industries. Taber offers value-added machining services and can provide raw materials to customers throughout North America.

Interested in becoming a part of the Taber team? Submit your resume to careers@taberextrusions.com. You can also visit taberextrusions.com or call Taber Extrusions directly at: 1-888-984-3795.

31 08, 2023

Which Aluminum Alloys are Best for Welding?

2023-08-31T20:18:45+00:00August 31st, 2023|

Taber gold inverted triangle logo is below the blog’s title in bold white face font with square aluminum hollow tubes stacked on top of each other in the background.

When it comes to welding, aluminum might not be the first material that comes to mind. However, this versatile metal can be welded with the right approach. Due to its lower melting point and higher thermal conductivity, welding aluminum requires a different technique than welding steel. If you’re planning a welding project with aluminum, choosing the right material is crucial for achieving successful results. So, how do you choose the best aluminum alloy for welding? Look no further, Taber Extrusions, has you covered!

To get a better understanding of which aluminum alloys are best for welding, let’s first define objectives and whether it’s necessary that the material is alloyed for the welding process.

 

Aluminum vs. Aluminum Alloy

 Both pure aluminum and aluminum alloys can be welded using a variety of welding techniques such as tungsten inert gas (TIG) welding and metal inert gas (MIG) welding. However, it is important to note that welding pure aluminum can be more challenging than welding aluminum alloys due to its lower melting point, and higher thermal conductivity — which can lead to warping, distortion, and burn-through during the welding process.

Unlike pure aluminum, aluminum alloys are materials made by combining aluminum with one or more other elements to improve its mechanical, physical, and chemical properties. Some common alloying elements include copper, magnesium, silicon, zinc, and manganese. Aluminum itself has good properties such as high strength-to-weight ratio, corrosion resistance, and conductivity — but by alloying it with other elements — its properties can be further enhanced or customized to suit specific applications.

 

Weldability of Aluminum Alloys

Aluminum alloys are generally considered to be weldable, but the weldability can vary depending on the specific alloy and its composition. Some aluminum alloys are easier to weld than others due to their specific properties.

Here are some general factors that affect the weldability of aluminum alloys:

Alloy composition

  • Different alloying elements can significantly impact the weldability of aluminum alloys. For example, alloys with high levels of magnesium or zinc can be more difficult to weld due to their tendency to form brittle intermetallic phases during welding.

Thickness

  • The thickness of the material being welded can affect the heat input required to produce a successful weld. Thicker materials require more heat input, which can make it more challenging to maintain a consistent welding temperature and can increase the risk of distortion and cracking.

Surface preparation

  • Proper surface preparation is critical for achieving a successful weld. Aluminum alloys should be cleaned and degreased before welding to remove any contaminants that could lead to porosity or other defects in the weld.

Welding technique

  • Welding technique can also impact the weldability of aluminum alloys. Tungsten inert gas (TIG) welding is generally considered the most suitable method for welding aluminum, but metal inert gas (MIG) welding can also be used.
Infographic showing the different types of aluminum alloys classified as numbered series with similar properties.

How Aluminum is Joined Through the Welding Process

There are several ways of joining aluminum, depending on the specific application and requirements of the joint. Some common methods of joining aluminum are adhesive bonding, mechanical fastening, and welding.

Adhesive bonding

  • This process involves using a specialized adhesive to join two or more pieces of metal together. Adhesive bonding can provide a strong and durable joint, but it requires careful surface preparation and may not be suitable for high-stress applications.

 Mechanical fastening

  • Mechanical fasteners such as bolts, screws, and rivets are used to hold two or more pieces of material together. Mechanical fastening is a simple and cost-effective way of joining aluminum, but it may not be suitable for applications that require airtight or watertight joints.

Welding

  • Welding is the process of melting and fusing two or more pieces of metal together to form a permanent joint. There are several welding processes used for aluminum alloys, including GTAW (gas tungsten arc welding), GMAW (gas metal arc welding), FSW (friction-stir welding), and laser welding.
On the left is a person welding metal material and on the right is a robotic arm welding aluminum.

Welding Methods

  • Gas Tungsten Arc Welding (GTAW/TIG)

    is a popular welding method for aluminum alloys. This method uses a tungsten electrode to create an arc that melts the base metal, and a filler metal is added to create the joint. GTAW offers excellent control over the heat input, making it suitable for welding thin aluminum sections.

  • Gas Metal Arc Welding (GMAW/MIG)

    is another popular welding method for aluminum alloys. This method uses a consumable wire electrode that is fed through a welding gun. The wire melts to form the weld, and shielding gas is used to protect the weld from contamination. GMAW is a faster welding method than GTAW, but it may not provide the same level of control over the heat input.

Taber Extrusions friction stir welding line in Russellvile, Arkansas and the words, “FRICTION STIR WELDING: WE’RE READY FOR BUSINESS” and Taber’s official inverted gold triangle logo.

 

  • Friction-Stir Welding (FSW)

    is a solid-state welding method that uses a rotating tool to generate friction and heat, which softens the base material and allows for the creation of a weld. FSW can create strong, defect-free welds in aluminum alloys with minimal distortion.

  • Laser Welding

    is a high-precision welding method that uses a focused laser beam to melt the base material and create a weld. Laser welding can be used for welding thin aluminum sections with excellent precision, but it may not be suitable for thicker sections.

In conclusion, selecting the best aluminum and/or aluminum alloy for welding requires careful consideration of its properties and intended application. Today, aluminum alloys are widely used in a variety of industries and applications, including aerospace, automotive, construction, packaging, and consumer goods. They are often preferred over other materials because of their lightweight, durability, and versatility.

Leading aluminum extrusion manufacturer, Taber, offers expert capabilities – including advanced friction stir welding services – and employs a wide range of materials to help turn your vision into reality. Proud to be BABA Certified Compliant, Taber’s team of professionals will guide customers on the most fitting materials and manufacturing techniques for your builds and projects.

About Taber Extrusions

An American flag is tastefully laid down on a white background at the far right — with a bold red stamp in the lower center saying “approved,” on the upper left corner is the Taber Extrusions’ company logo, and just below it is the title of the article, “BABA Certified: Aluminum Extrusions Manufacturer Sourced in the USA” written in a black bold font.

Taber Extrusions is a leading US-based aluminum extrusion manufacturer, is based out of Russellville, AR and Gulfport, MS. The company caters to various industries such as aerospace, infrastructure, transportation, defense, and thermal management, providing an extensive range of aluminum extrusions. Their ISO 9001 and AS 9100 certifications testify to their commitment to providing superior quality products and services to their existing and prospective customers.

Since their inception in 1973, Taber has worked to earn a reputation for working closely with customers to problem-solve through innovation and collaboration. Taber has established notoriety for the highest levels of quality and responsiveness over four decades, and proudly holds the title of broadest capabilities in the aluminum extrusion industry.

If you have any questions, please visit taberextrusions.com or call Taber Extrusions directly at: 1-888-984-3795.

 

Follow Taber Extrusions:

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

YOUTUBE: https://www.youtube.com/@TaberExtrusions

 

Interested in becoming a part of the Taber Team? Submit your resume to careers@taberextrusions.com.

15 06, 2023

BABA-Certified: Aluminum Extrusions Manufacturer Sourced in the USA

2023-06-28T20:38:06+00:00June 15th, 2023|

An American flag is tastefully laid down on a white background at the far right — with a bold red stamp in the lower center saying “approved,” on the upper left corner is the Taber Extrusions’ company logo, and just below it is the title of the article, “BABA Certified: Aluminum Extrusions Manufacturer Sourced in the USA” written in a black bold font.

A Look at the “Build America, Buy America” Approach

The Build America, Buy America policy, also know as BABA-certified, is a framework that encourages the use of domestically produced goods and services in federal procurement and construction projects throughout the U.S. It has been in place for many decades, with various iterations and implementations over time, and has been applied to different types of federal projects, including defense procurement and infrastructure spending, since the early 20th century. All of this lead to and supported the aluminum extrusions manufacturer sourced in the USA.

Under the Build America, Buy America Act, federal agencies are required to prioritize the purchase of American-made products and materials for federally funded projects such as the construction of highways, bridges, and other infrastructure, purchase of military equipment and supplies, and procurement of goods and services for federal agencies as a way to support American businesses and workers, promote economic growth, and ensure that federal tax dollars are used to support the domestic economy.

As one of the leading American manufacturers of aluminum products and one of (if not the top) aluminum extrusion companies sourced by other industries in the U.S., Taber Extrusions has been instrumental in the building of American infrastructure throughout the years. With its commitment to the principles of the Recovery Act, Build America, Buy America (BABA), and International Traffic in Arms Regulations (ITAR) compliance, Taber has played a vital role in ensuring that American infrastructure projects are built with domestically sourced and responsibly produced materials, while also contributing to the country’s economy and national security.

Multiple white circles connected by lines and on the inside are minimalist icons that represent mining, mining vehicles, a manufacturing plant, infrastructure, money, the recycle logo, a graph representing upward momentum, and the economy. In a light teal shade behind the graphics are beautiful city buildings, trains, vehicles, and a silhouette of a construction worker.

Recovery Act and American Infrastructure

The Recovery Act, also known as the American Recovery and Reinvestment Act of 2009, was a federal law designed to create jobs and stimulate economic growth in the aftermath of the 2008 financial crisis.

One of the key provisions of the Act was the investment of around $80 billion in clean energy and infrastructure projects, which included funding for energy-efficient building upgrades, renewable energy projects, and transportation infrastructure. These investments created opportunities for aluminum extrusion manufacturer to supply lightweight, durable, and energy-efficient components for a variety of applications, such as solar panel frames, wind turbine components, and lightweight vehicle parts.

The rise in demand for aluminum extrusion products used in building construction, transportation, and other applications, helped create jobs, and stimulate economic growth in the aluminum extrusion industry and related sectors across the United States.

Taber’s various capabilities and world-class customer service were instrumental in a wide range of these infrastructure projects, including bridges, road signs, window and door frames, and more (see below).

Examples Where BABA-certified can be found

Bridge Decking

Aluminum extrusions are used in the construction of bridge decking, providing a lightweight and durable alternative to traditional materials. Aluminum bridge decking is resistant to corrosion and requires less maintenance than other materials, making it a cost-effective choice for bridge construction.

Road Signs

An essential part of the American transportation system, road signs provide important information to drivers and help to ensure safety on the roads. Aluminum extrusions have been used in the production of road signs, providing a lightweight and durable material that is resistant to weather and wear.

Window & Door Frames

Aluminum extrusions have been used in the production of window and door frames, providing a lightweight and durable material that is resistant to corrosion and requires less maintenance than other materials. Aluminum frames also offer excellent thermal performance, helping to improve the energy efficiency of buildings.

Automotive Industry

Aluminum is an increasingly popular material in the automotive industry, as it offers weight savings and improved fuel efficiency. Aluminum extrusions have been used in various automotive applications, including chassis components, body panels, and heat exchangers.

Aerospace Industry

The aerospace industry demands high-performance materials that can withstand extreme conditions and provide exceptional strength and durability. Aluminum extrusions have been used in various aerospace applications, including wing and fuselage components, fuel tanks, and landing gear.

U.S. Military

The U.S. military relies on high-quality materials to ensure the safety and effectiveness of its operations. Aluminum extrusions have been used in various military applications, including aircraft and vehicle components, weapons systems, and communications equipment.

Artistically framed in 5 segments are an airplane soaring in the sky, a NASA space shuttle during launch, a tall glass building with aluminum material as its framework, a black luxury car with aluminum mag wheels, and a robust tank wheel marching forward.

Taber Extrusions has built a reputation for excellence by providing superior products and services to a diverse range of industries. The company’s commitment to quality, reliability, and innovation has helped it become a leading provider of extruded aluminum products.

We fully embraced the “Build America, Buy America” approach and made it a cornerstone of our business practices. We source all our materials from within the United States and we’ve successfully built a reputation for providing high-quality, domestically sourced aluminum products.

Equipped with state-of-the-art technology and backed by years of extensive research, we’ve created our own aluminum cast house — confident and ready to supply the rest of the U.S. aluminum manufacturing industry with ITAR and BABA-compliant aluminum billets, even during times of uncertainty brought about by the ever-changing economic and geopolitical landscape.

The Statue of Liberty is elegantly framed in the upper left corner, with a friction-stir welding machine, two different views of the aluminum production line, and a stack of aluminum billets ready for production shown in the center. At the top in a white font it reads, “The shape of endless possibilities Taber Extrusions.”

More About Taber Extrusions

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS, in 1995 which houses a new state-of-the-art cast house and two additional presses, microextrusion capabilities, and the fabrication area has been expanded multiple times.

Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond the military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions has completed the addition of in-house friction stir welding capabilities and carries on their offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market – making them a vertically integrated supplier of FSW panels and assemblies never before seen in North America. All of this to say, Taber has become the american extrusion manufacturer sourced in the USA.

Follow Aluminum Extrusion Experts Taber Extrusions

YOUTUBE: https://www.youtube.com/@TaberExtrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team? Submit your resume to careers@taberextrusions.com.

Become a customer today! Visit us or request a quote: https://taberextrusions.com or call us at (888) 985-5319.

23 05, 2023

Aluminum Extrusion Manufacturer Spotlight: Building Green with Aluminum

2023-05-23T22:23:31+00:00May 23rd, 2023|

On the left is a picture of a multi-story building covered with luscious green plants and on the right is a tall modern building with glass walls exposing the aluminum and steel frame structure inside. On the bottom right is Taber Extrusion’s gold and silver logo.

Here is an aluminum extrusion manufacturer spotlight on building green with aluminum. Aluminum plays a key role in our goal of shaping the world in an efficient and more sustainable way. It can be recycled infinitely without losing its properties, which is highly economically and ecologically beneficial.

According to the International Aluminium Institute (IAI), 75% of the 1.5 billion tons of aluminum ever produced is still in use today.  This reduces the energy needed in production and the industry’s carbon footprint. Recycling consumes up to 95% less energy than producing primary aluminum,. Consequently, this eliminates emissions including greenhouse gases.

Why Build with Aluminum?

In addition to the environmental advantages of using aluminum in building green, its intrinsic properties make this metal suitable for a wide range of applications across multiple industries. It is strong yet lightweight, malleable, and corrosion-resistant.

Aluminum’s rise to fame in architecture and engineering came about when the Empire State Building was constructed in the early 1930s. Before this, using the material was uncommon due to concerns about the cost. However, innovations made in manufacturing and production opened new possibilities for aluminum to be used in architecture and engineering. Considered to be one of the first icons of sustainability in building green, the Empire State Building elegantly established how aluminum can be used in major structures. Whatsmore, it showcased its unique properties and capabilities made possible by advances in production such as extrusion.

During its construction, 730 tons of aluminum and stainless steel were used. In fact, the infamous relief of the skyscraper which can be seen at the west end of the lobby, and the celestial ceiling mural located upon entering the Fifth Avenue entrance are made of aluminum leaf and 23-karat gold.

Other Industries that can Build Green Using Aluminum

Another sector that is geared towards building green is the automotive industry. In a 2020 study conducted by DuckerFrontier for The Aluminum Association, car manufacturers are now shifting to incorporate 514 pounds of aluminum into the average vehicle by 2026.

The demand for aluminum in the automotive industry is on a rising trajectory due to the lightweighting solutions it provides to automakers. Lightweighting is key in developing high-precision vehicles using multi-material components. It makes production more economical, and environmentally friendly in addition to enhancing the energy efficiency, handling, and overall performance of ICEs (internal combustion engines), and BEVs (battery electric vehicles) of today.

“The aluminum industry is keeping its foot on the pedal, developing solutions aimed squarely at addressing automakers’ most pressing needs to offset mass given added content and weight from new features, additional safety needs, and the move to electrification. Aluminum will record relentless year-over-year growth through 2030,” said Abey Abraham, managing director, of DuckerFrontier.

Infographic depicting the lifecycle of an aluminum billet in the extrusion process. Images represent aluminum alloy chemistry, billet casting, aluminum extrusion process, delivery, use phase, and recycling.

Aluminum Recycling Today

The energy saved to produce aluminum through recycling is up to 95%. This is why recycling is vital to the aluminum manufacturing industry. The recovery and reuse of scrap aluminum in the production process are proven to be the most economical and sustainable way for manufacturers to meet the rising demand across the globe.

Primary aluminum production is costly, making it among the most expensive metals to produce. However, because of its near-infinite recyclability, it is among the top material in terms of ecological solutions that the modern world is moving towards. Today, companies are allocating more to research and development to innovate the manufacturing and production process of aluminum.

Here are some key insights from a research report published by the  Spherical Insights & Consulting firm:

  • The aluminum scrap recycling market is growing at a CAGR of 8.16% from 2021 to 2030.
  • The global aluminum scrap recycling market is expected to reach USD 25.12 billion by 2030.
  • North America is expected to grow the fastest during this forecast period.

In recent years, the industry has managed to reduce its carbon footprint by increasing its capability to collect and recycle aluminum and lessen emissions caused by primary aluminum production by half.

Taber Extrusions is among the North American aluminum companies dedicated to ecologically shaping our world for the better. Our mission is to provide a wide range of products and services that meet global standards. Our aim is to help build your vision in a sustainable and eco-friendly way through collaboration and mutual awareness.

More about a Company that Supports Building Green

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS, in 1995 which houses a new state-of-the-art cast house and two additional presses, microextrusion capabilities, and the fabrication area has been expanded multiple times.

Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond the military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions has completed the addition of in-house friction stir welding capabilities and carries on their offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market – making them a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com.

Become a customer today! Visit us or request a quote: https://taberextrusions.com or call us at (888) 985-5319.

1 04, 2023

Your Partner for Responsibly-Sourced American Aluminum Billets

2023-04-04T18:49:20+00:00April 1st, 2023|

presentation consisting of three black cubes and three images of inside Taber Extrusion’s Gulfport aluminum cast house with a blue gradient overlay. Taber’s oficial logo appears in the upper left, and the middle black box features the words, “OUR CASTHOUSE IS YOUR CASTHOUSE,” and www.taberextrusions.com web address in the lower left corner.

One company that has emerged as a leader in responsibly-sourced American aluminum billets as well as the aluminum industry is aluminum extrusion manufacturer Taber Extrusions. The American aluminum manufacturing and processing industry has faced several challenges in recent years due to tariffs, ITAR compliance regulations and most recently Build America, Buy America (BABA). Companies have been forced to navigate a complex landscape to ensure they can acquire the necessary raw materials to keep their operations running smoothly.

With their own aluminum cast house, Taber is able to provide responsibly sourced, ITAR and BABA compliant aluminum logs.  This has allowed them to supply the rest of the US aluminum manufacturing industry with aluminum billets/logs. Taber has the capacity to do this even during times of uncertainty and the ever-changing geopolitical landscape.

: Aluminum billets being casted at Taber Extrusion’s Gulfport cast house.

Responsibly Sourced American Aluminum Billets or Logs

Taber Extrusions is committed to producing aluminum billets/logs in a responsible and sustainable manner. Taber sources their aluminum from reputable and trustworthy suppliers. Furthermore, Taber Extrusions takes additional steps to ensure their primary alloying components are responsibly sourced by using recycled aluminum in their manufacturing process. By doing so, they reduce their carbon footprint and conserve natural resources.

When it comes to buying aluminum billets/logs, there are several benefits to choosing a company like Taber Extrusions. Here are just a few:

Regulatory Compliance

As previously mentioned, the American aluminum manufacturing industry has faced several challenges in recent years due to tariffs, geopolitical issues, supply chain and logistical challenges.

ITAR and BABA compliance regulations can be difficult for companies to navigate. However, by choosing a vetted aluminum supplier, companies can rest assured that they are receiving compliant aluminum billets/logs. This reduces the risk of non-compliance penalties and helps ensure a company’s operations remain in good standing.

Pristine freshly cast aluminum logs sitting on pallets at Taber’s Gulfport cast house.

In conclusion, buying responsibly sourced aluminum billets/logs from industry leaders like Taber Extrusions is a smart choice for companies in the American aluminum manufacturing industry. By doing so, they can avoid the challenges posed by tariffs and ITAR compliance regulations, while also receiving a high-quality, reliable product that will help their operations run smoothly.

Where Does Your Ingot Come From for Your Aluminum Billet?

“Our supply chain does not include material from un-approved counties. Most customers find this knowledge helpful, along with the fact that Taber has 50-years-worth of experience. Not just aluminum extrusions, but aluminum technology and innovation. Our Gulfport cast house was modernized a few years back, and we make it our business to lead the way when it comes to giving our customers and partners the best America has to offer.” Jason Weber, VP of Sales & Marketing, Taber Extrusions

History of Taber Extrusions and Their Gulfport, Mississippi Aluminum Cast House

Established in 1973, Taber has since become one of the leading aluminum extrusions companies in the U.S. by combining cutting-edge technology, innovation, and unmatched customer service within various industries around the globe. We are pioneers in the extrusion of large, heavy, and wide complex shapes that set us apart in the aluminum extrusion industry.

Expansion started in 1995 when Taber acquired the Gulfport, Mississippi facility, giving easy access to its ports and industrial scraps. In time, Taber also added two additional presses and a cast house which increased our capabilities to cast, extrude, and fabricate products in-house.

By 2017, Taber continued to expand, adding 7” billet molds to their existing 9”, 11”, 16”, and 20” diameter molds. The state-of-the-art upgrade in Gulfport, MS increased billet capacity by over 30% and allows Taber to manufacture American aluminum billets for defense, marine, and other specialized industries.

Taber’s bright aluminum casthouse in Gulfport, Mississippi. Angle on freshly cast aluminum billets. Sun shines through an open warehouse door.

Aluminum Billet Processing services include:

  • Billet casting – Gulfport, MS facility
  • Solution heat treatment
  • Stretcher/De-twister – 750-ton capacity
  • Cut-to-length
  • Custom packaging
  • Fabrication
  • Statistical process control
  • Quality assurance – defense contractor-approved
  • Artificial aging ovens

Aluminum Billet Engineering services include:

  • SolidWorks (CAD Design)
  • Extrusion design assistance
  • Tolerances in ASTM, AA, ANSI, DIN, or EN standards
  • CAD software (Auto CAD)
  • Ultrasonic testing: portable immersion (115 ft tank)
  • Analysis and testing capabilities: Chemistry, mechanical property testing, electrical conductivity testing, macroanalysis, microanalysis, Rockwell hardness test, Brinell hardness test, Webster hardness test, exfoliation corrosion test

Taber Extrusions has successfully taken business beyond the extrusion process, and allowed themselves to become a reputable full-service aluminum extrusion company capable of manufacturing complex and intricate extrusions that some companies may find impossible.

Charles Stout, President of Taber Extrusions wears a blue and while golf shirt, tan khaki pants and a black belt with his arms folded neatly across his front as he kindly smiles for the camera.

“The future is determined by our collective vision, efforts, and results.”

Charles Stout, President, Taber Extrusions

Taber Extrusions located in Russellville, AR and Gulfport, MS, is a highly regarded provider of aluminum extrusions to a wide variety of industries including aerospace, infrastructure, transportation, defense, and thermal management. ISO 9001- and AS 9100-certified, Taber’s present and future customers can expect to see increased supply opportunities with the expanded set of extrusion solutions, programs, and services.

Thank you for your continued support of Taber Extrusions, LLC. If you have any questions, please visit taberextrusions.com or contact one of our Regional Sales Representatives.

Follow Taber Extrusions:

YOUTUBE: https://www.youtube.com/@TaberExtrusions

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team?

Submit your resume to careers@taberextrusions.com.

15 03, 2023

The Boeing 747: Aluminum Extrusion Leader Taber Recognizes the End of an Era

2023-04-04T19:46:46+00:00March 15th, 2023|

A woman in a white dress stands on the beach gazing into the summer sky at an airplane ascending into the clouds.

On the 8th of September 2022, the world said its goodbyes to one of its beloved queens, Elizabeth II. She was the queen of the longest-reigning British monarch in the United Kingdom and the other Commonwealth realms. Her majesty graciously passed on at Balmoral Castle, Scotland at 96 years old. Today, we will again bid farewell to a queen that connected our world through flight and helped transform the aerospace industry altogether, the Boeing 747.

The last Boeing 747 left the company’s widebody factory in advance of its delivery to Atlas Air in early 2023.

Image Source & Corresponding Article: https://theaviationgeekclub.com/end-of-an-era-final-boeing-747-airplane-leaves-the-companys-everett-factory/

Known as the “Queen of the skies”, the Boeing 747’s final airplane – the 747-8 Freighter, rolled out its home in Everett, Washington. It will be delivered to Atlas Air for cargo delivery early this year.

The 747 ushered in more affordable long-haul travel by increasing capacity and lowering ticket costs. Designed from the beginning to carry both passengers and cargo, it was always intended to have dual roles. It was known as the first plane to have two aisles, and overhead bins.

“For more than half a century, tens of thousands of dedicated Boeing employees have designed and built this magnificent airplane that has truly changed the world. We are proud that this plane will continue to fly across the globe for years to come,” said Kim Smith, Boeing Vice President and general manager of the 747 and 767 Programs.

The image shows three colored photos. On the top half of the image is a photo of Atlas Air’s cargo plane with the nose of the plane open showing cargo. On the lower right is a line drawing of the world’s continents in white line on a blackboard background with a hand holding a miniature airplane. On the left is a photo of the last Boeing 747-8 being rolled out of a hangar for delivery to Atlas Air Cargo.

A Brief History of the Boeing 747

At the beginning of the “Jet Age” in the 50s, Boeing introduced the 707 – America’s first jet airliner. Compared to its predecessors (piston engines), jet engines were safer, cheaper, and faster. The  demand for flying soon quadrupled through the years (1955-1972). Boeing and Pan Am took the opportunity to develop the 747s that made flying faster, accessible, and financially possible to the people.

Pan Am wanted to accommodate more passengers. By having a plane 2 ½ size bigger than the 707, the seat costs could be reduced by 30%. What was originally planned by Pan Am was to create a double-decker airplane, but instead, Boeing made the 747s wider. To meet the challenges of building a wider airplane, Boeing went with the four-engined jet aircraft. These were initially powered by Pratt & Whitney JT9D turbofan engines.

Joe Sutter, known as the father of the 747, led the design team. They along with other Boeing employees, were nicknamed the Incredibles for building the 747 in just 29 months.

Because the design was so big, Boeing had to build a plant around it during its construction in Everett, Washington. Today, that building is the biggest in the world by volume (13,300,000 Million cubic meters equivalent to more than 5,300 Olympic-sized swimming pools) and where the company builds its other wide-body aircraft.

The image shows two colored photos. On the left is a fleet of passenger airplanes parked on an airport runway. On the right is a sunset view of a Lufthansa airplane parked on an airport runway.

The End of an Era of the Boeing 747

A favorite among pilots, this airplane flies and lands beautifully. In agreement is Captain Lyn Rippelmeyer, the first woman to pilot the 747. She was also the first woman to captain a transatlantic flight 747.

Designed for long-haul flights, the 747 made international travel more accessible and affordable. Consequently, it was sought after by most airline companies when it was first introduced. Its elegance and top-notch performance gave the airlines a view that the 747 is legitimized them.

The ending of the 747 comes at a time when the aviation industry is looking to transform itself. Aligning with more fuel-efficient, environmentally friendly technologies is the new sentiment. Becoming green and sustainable is a path that most companies and industries aim for to build a better future.

Regardless, this doesn’t mean that we have seen the last days of the “queen of the skies.” She will continue to fly for decades-long according to Boeing. “They’re sending the queen out very fittingly” according to Kim Smith, Boeing Vice President, and general manager of the 747 and 767 Programs.

Currently, there are 396 Boeing 747s still in service today. Among them, 311 are freight, 44 of them are passenger planed, and 41 are for VIP or private service. Six airlines still operate the 747s, with Lufthansa being the largest at 25 in its fleet.

In the beginning, many people said that the 747 would not fly– both literally and financially. But Boeing took a huge risk and like Taber, became one of the pioneers that have shaped our world today.

How Taber helped shaped the Aerospace industry

Aluminum has been key to how man developed flight due to its rich properties and capabilities. The Wright brothers used aluminum for their first airplane in 1903. It had a four-cylinder, 12-horse-power engine modified with a 30-pound aluminum block to reduce its weight.

And since then, various aluminum alloys were used in aerospace engineering and have subsequently increased throughout the years.

Taber offers a full range of aluminum alloys including hard, soft, marine, and armor grade. This is a unique capability in the industry. Inside Taber Extrusion’s new state-of-the-art casthouse, aluminum billets are cast and extruded into a wide range of shapes and sizes.

Taber’s capabilities allow the company to serve several industries, including aerospace and firearms. The hard alloys that are created are ideal for these industries due to their high strength and corrosion resistance.

Components of Aerospace Vehicles including the Boeing 747

We have worked with most of the major aerospace manufacturers in the United States. Our extruded shapes are used for important components of aerospace vehicles:

  • Structural Flight Critical Components
  • Interior aircraft systems
  • Supplemental oxygen systems
  • Electrical/Communication Systems
  • Passenger Comfort Systems
  • Coolant radiators
  • Oil coolers
  • Intercoolers
  • AC condensers
  • Passenger service systems
  • Other fluid/gas systems

Producing profiles for the Aerospace and Defense industries is a foundational capability at Taber. “From the inception, Taber’s Russellville, AR facility has produced profiles for the commercial aircraft manufacturers.” Says Jason Weber, VP of Sales and Marketing at Taber Extrusions, “While Taber is sad to see the new aircraft builds of the 747 end, we’re excited for the future of the next generations of airframes and the sustainment of the existing fleet.”

Since 1973, Taber Extrusions has been known as the industry leader in providing some of the widest, heaviest, and most complex shapes to a variety of industries. This includes aerospace, military, shipbuilding, automotive, sporting goods, architectural, and distribution markets. Taber supplies intermediate to heavy press structural extrusions for various Boeing Commercial airplanes including 747, 767, 777, & 787 airframes.  The company has manufactured aircraft and aerospace extrusions since 1973, servicing the Commercial, Military, and General Aviation markets.

A collage of triangles in various shades of blue, overlying an image of a commercial airplane and the words “AEROSPACE” atop Taber’s gold inverted triangle official logo.

More About Taber Extrusions

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet. This enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS, in 1995. It houses a new state-of-the-art cast house and two additional presses. In addition, Taber expanded its microextrusion capabilities, and  the fabrication area has been expanded multiple times.

Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond the military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions has completed the addition of in-house friction stir welding capabilities and carries on their offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market – making them a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

Follow Aluminum Extrusion Experts Taber Extrusions

YOUTUBE: https://www.youtube.com/@TaberExtrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com.

Become a customer today! Visit us or request a quote: https://taberextrusions.com or call us at (888) 985-5319.

22 02, 2023

Large Aluminum Extrusion Design

2023-02-27T00:40:04+00:00February 22nd, 2023|

Graphic with three photos in sepia tint, with the title of the blog written in white font. The upper left photograph is of a circular building with multiple window frames. The upper right photo is a machine in Taber’s facility. Third photo at the bottom is the interior of the Taber factory.

“Dream big dreams; only big dreams have the power to move men’s souls.”

― Marcus Aurelius

If you think about it, innovation is ingrained in man’s DNA. As humans, we always want to better ourselves and the things that we utilize to improve our way of life. And why stop there? Why not be bigger?

Here at Taber, we continue to raise the bar and enhance our capabilities to help you realize your vision – in all shapes, forms, or sizes. And with that, we pride ourselves in having the only rectangular container in North America. A feat that sets us apart in the aluminum extrusion industry in terms of capabilities. We’ve uniquely positioned our company to have the ability to extrude wide shapes – which is much more comprehensive than the capability of traditional round containers. Our exclusive rectangular container allows us to supply our customers with some of the industry’s widest, most complex multi-void hollows.

Like the great Marcus Aurelius once said, “Dream big dreams; only big dreams have the power to move men’s souls.”  And our large press capability will surely take your vision to reality.

Why Go BIG?

The larger the press, the bigger the extrusion. Assembly techniques can be reduced by eliminating the need to weld in using the largest available extrusions and/or mechanical joints, lowering the cost and time spent in construction.

Mechanical factors such as holes, threads, grooves, and placement of flaw-free welds affect the properties and fatigue-strength of the material. With large aluminum extrusion capability, fusion welds can be arranged in non-critical areas, or broaden the section nearest to a weld to compensate for any losses caused by the welding process.

In structures with complex parts, the use of large-scale extrusions streamlines the design, eliminating strain and possible drawbacks to the structure.

In a rectangular container, there is uniform metal flow in width and thickness of wider bars and profiles and the following is achieved, in contrast to a round container of similar geometry:

Typical flatness can be controlled to within normal AA specifications, multi-void hollow profiles of up to 29” width and solid profiles up to 31” wide. However, at times, profile designers demand flatness profiles outside of AA specifications. In these cases, Taber operates a compliment of secondary roll correction machines that are able to bring the profile into the desired tolerance range. Overall, it is best to consult with Taber early in the design process and we can work with you to design the best profile to meet your specifications and allow the most efficient production.

Graphic with 3 black and white photos with a poem about aluminum in white font printed on the photos. The one on the left is a photo of a high-rise building, the one the top right is a photo of a plane, and the one on the bottom right is a photo of a ship.

The advantages of working with aluminum extrusions in a variety of sizes are endless.

  • High recycling value
  • Reduced cost in tooling/machining
  • Reduced assembly time
  • High strength-weight ratio
  • Long lifespan with minimum maintenance
  • Aesthetically pleasing finishing options
  • Streamlined design possibilities
  • Wide range of large-scale applications
    • Aircraft landing mats
    • Heliport decking
    • Bridge decking
    • Air droppable pallets
    • Shoring planks
    • Loading platforms
    • Airport structures
    • 28” wide rectangular container
    • Superstructure components
    • Military vehicles
    • Shipping containers
    • Rail cars
    • Truck trailers
    • Buses
    • Beverage trucks
    • Light rail systems
    • Delivery vehicles

Are You Ready to Go BIG?

To make your design more efficient, it’s imperative to have a deep understanding of the full scope from alloy properties to material and tooling costs, appropriate tolerancing, and the latest in manufacturing innovation. Taber Extrusion’s talented engineering team is available to assist your design engineers with the details:

  • Wall/material thickness
  • Uniform wall thickness
  • Wall/material variance
  • Radius vs square corners
  • Solid profiles if possible
  • Fewer cavities in hollow profiles
  • Profiles with deep channels and ratios
  • Heat sinks
  • Decorative surfaces run-out surface

We are proud to be set apart as more than just an extruder. Taber Extrusions is a full-service partner, and we have an unwavering commitment to consistently meeting and exceeding customer expectations by providing both products and services of the highest quality. This commitment is at the core of our value-added philosophy.

For us, unique, customized capabilities are key. Taber’s specialty is manufacturing complex and intricate extrusions that competitors consider difficult or even impossible. Our full range of extrusion presses, from 1800 and 3000 tons to our impressive large 8600 tons, gives us unmatched flexibility and profile capabilities.

Graph showing the three kinds of extrusion presses that Taber Extrusion has. Specifications are for an 8600-ton, 3000-ton, and an 1800-ton press. The Taber logo is placed at the lower right corner of the image.

One of the largest extrusion presses in the United States—our 8600-ton press—can extrude both 16- and 20-inch round billets, and 10” x 28” rectangular billets with a maximum circle size of 31” and up to 140 lbs. per foot. With the ability to extrude large, intricate configurations, such as lightweight but strong one-piece extrusions, the customer can incorporate whole assemblies of small components into one extruded part.

We’ve established notoriety for the highest levels of quality and responsiveness over four decades, and proudly hold the title of broadest capabilities in the aluminum extrusion industry.

About Taber Extrusions

Taber Extrusions is located in Russellville, AR, and Gulfport, MS, and is a highly regarded provider of aluminum extrusions to various industries including aerospace, infrastructure, transportation, defense, and thermal management. ISO 9001 and AS 9100 certified, Taber’s present and future customers can expect to see increased supply opportunities with the expanded set of extrusion solutions, programs, and services.

To learn more about how we can be of service visit: https://taberextrusions.com/

For inquiries or quotes visit: https://taberextrusions.com/contact-us/

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team? Submit your resume to

careers@taberextrusions.com.

3 01, 2023

Endless Possibilities: U.S. Aluminum Extrusion Manufacturer, Taber Extrusions

2023-03-07T02:03:08+00:00January 3rd, 2023|

A bluescale graphic with blue, gold, & White laser light effects and bright confetti-like dots in upper left and lower right corners with the words, “New Year, Endless Possibilities” in the center and the Taber inverted gold triangle logo underneath, and finally, Taber’s website address – www.taberextrusions.com at the bottom.

“The power of imagination makes us infinite.”

John Muir, Scottish-American author, environmental philosopher

Taber Extrusions, aluminum extrusion manufacturer, proves there are no boundaries when it comes to aluminum extrusion design and engineering. After almost five decades of operation, we continue to take pride in the ability to bring your imagination into reality.

The History of Taber Extrusions, aluminum extrusion manufacturer

Established in 1973, Taber has since become one of the leading aluminum extrusion manufacturers in the U.S. by combining cutting-edge technology, innovation, and unmatched customer service within various industries around the globe. We are pioneers in the extrusion of large, heavy, and wide complex shapes that set us apart in the aluminum extrusion industry.

Expansion started in 1995 when Taber acquired the Gulfport, Mississippi facility, giving easy access to its ports and industrial scraps. In time, Taber also added two additional presses and a cast house which increased our capabilities to cast, extrude, and fabricate products in-house (we oversee everything). Fabrication capabilities were added to the Russellville facility in 2014, which already houses the company’s large 8,600 MT press with three container sizes (a container for the extrusion of rectangular billet, as well as two round containers, a 16-inch, and a 20-inch). The fabrication area has been expanded several times since it was constructed, with the addition of B&O B-800 series, Marvel band saws for precision cutting, horizontal and vertical machining centers, and a Zeiss coordinate measuring machine (CMM) for quality control.

By 2017, Taber continued to expand, adding 7” billet molds to our existing 9”, 11”, 16”, and 20” diameter molds. The state-of-the-art upgrade in Gulfport, MS increased billet capacity by over 30% and allows Taber to manufacture aluminum billets for defense, marine, and other specialized industries.

Four photo collage showing the massive facilities and equipment used by Taber Extrusions in producing aluminum extrusion products.

Precision Micro-Extrusion

In 2018, Taber added precision micro-extrusion to their services which allows designers and engineers the freedom to create aluminum profiles that are un-extrudable through conventional presses. A great addition to their arsenal of capabilities, the micro-extrusion presses are built to allow the production of extrusions with wall thicknesses of 0.020 inches and tolerance capabilities of +/- 0.001 inches (depending on shape design).

Three side-by-side photos illustrating how tiny micro-extrusions actually are. (Trust us, they’re itty-bitty. And Taber Extrusions can make them like the experts they are.)

Friction Stir Welding

In April 2019, Taber Extrusions continued to answer the call to the rising demand for domestic aluminum products by breaking ground with an expanded Russellville facility to house a new friction stir welding operation. Traditional welding techniques can’t easily fuse metals such as aluminum, copper, and other metal alloys. With FSW (friction stir welding), they are joined by the solid-state joining technique in which a coalescence results from applying pressure alone or with a combination of heat and pressure.

Friction stir welding produces high-quality welds with minimal distortion and can easily be automated allowing it to be used widely in the aerospace, rail, automotive, shipbuilding, transportation, and marine industries.

Taber’s willingness to invest and deliver the widest scope of services across the aluminum extrusion industry will continue going forward according to Jason Weber, Taber V.P. of Sales and Marketing.

Haas VF-12 CNC Machine

The fairly recent addition of the Haas VF-12 CNC machine in 2021 raised the bar in their commitment to providing world-class products and services to clients and sets a strong example of how Taber continues to shape the future of the aluminum extrusion industry.

Long aluminum extrusions can be precisely made within the machine, cutting down on processing times and costs. With the internal automatic tool change capacity (30+1), the VF-12 fits the bill for Taber’s focus with the Russellville facility providing some of the largest profiles in North America.

A Taber operator using the cutting edge Taber machine called Haas VF-12 CNC machine inside the Taber facility.

What does North America’s leading vertically integrated aluminum extruder have in store for the future? For years, Taber’s direction has been aligned with one of their primary customers – the defense industry, where they’ve pioneered the highest level of quality & satisfaction in terms of providing products, offerings, and services. Taber Extrusions plans to go further and cover more ground – literally.

2023 will be a big year for all Taber facilities. In addition to the aforementioned capability expansions, Taber is also planning many capital upgrades to the line-up of existing equipment.

Today, industries and world economies are shifting to green and sustainable ways of doing business and Taber aspires to fill a leading role in providing efficient solutions to these entities. From creating aluminum extrusions which will eventually become lightweight trailers to manufacturing components for transportation infrastructure, Taber’s goal is to apply their expertise and showcase their capabilities to improve the transportation industry.

At Taber, if you can dream it, we can shape it.

Processing services include:

  • Billet casting – Gulfport, MS facility
  • Solution heat treatment
  • Stretcher/De-twister – 750-ton capacity
  • Cut-to-length
  • Custom packaging
  • Fabrication
  • Statistical process control
  • Quality assurance – defense contractor-approved
  • Artificial aging ovens

Engineering services include:

  • SolidWorks (CAD Design)
  • Extrusion design assistance
  • Tolerances in ASTM, AA, ANSI, DIN, or EN standards
  • CAD software (Auto CAD)
  • Ultrasonic testing: portable immersion (115 ft tank)
  • Analysis and testing capabilities: Chemistry, mechanical property testing, electrical conductivity testing, macroanalysis, microanalysis, Rockwell hardness test, Brinell hardness test, Webster hardness test, exfoliation corrosion test

Taber Extrusions has successfully taken business beyond the extrusion process, and allowed themselves to become a reputable full-service aluminum extrusion company capable of manufacturing complex and intricate extrusions that some companies may find impossible.

“Change The World” Kind of Crazy

As creative marketing icon Rob Siltanen once said, “People who are crazy enough to think they can change the world are the ones who do.”

 

5 photos of Taber employees enjoying company activities. On the upper right corner are 4 employees standing in a row. On the bottom right corner, is a NMLP trophy for excellence in safety, made of a metallic hardhat above a shiny, black engraved box. The 3 pictures on the left are of employees inside a big hall celebrating Halloween. The Taber logo and words “October Picnic” are in a white circle on top of pictures.

Taber has never run out of “crazy-enough-to-change-the-world” attitude when it comes to retaining employees and keeping valued clients – as they are much more than a leading aluminum extrusion manufacturer. Empowered by employee’s hearts and ambitions, Taber Extrusions strives to maintain a healthy relationship with each team member, as this is key to a successful career for both them and for the company.

Charles Stout, President of Taber Extrusions wears a blue and while golf shirt, tan khaki pants and a black belt with his arms folded neatly across his front as he kindly smiles for the camera.

“The future is determined by our collective vision, efforts, and results.  Where we go and how we perform is all about what we do as a team and has very little to do with what is going on around us.”Charles Stout, President, Taber Extrusions

Taber Extrusions, U.S. aluminum extrusion manufacturer: Summary

Taber Extrusions is a U.S. aluminum extrusion manufacturer located in Russellville, AR and Gulfport, MS. A highly regarded provider of aluminum extrusions to a wide variety of industries including aerospace, infrastructure, transportation, defense, and thermal management, Taber offers endless possibilities. ISO 9001- and AS 9100-certified, Taber’s present and future customers can expect to see increased supply opportunities with the expanded set of extrusion solutions, programs, and services.

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet. This aluminum extrusion manufacturer is able to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS in 1995 which houses a new state-of-the-art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has been expanded multiple times.

Extruding billet in a wide range of alloys and sizes, Taber has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, this aluminum extrusion manufacturer supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions is proud of its friction stir welding capabilities, and a full offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market.

Thank you for your continued support of Taber Extrusions, LLC. If you have any questions, please visit taberextrusions.com or contact one of our Regional Sales Representatives.

Follow Taber Extrusions:

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team? Submit your resume to careers@taberextrusions.com.

19 12, 2022

Fun Ways to Gift Aluminum This Holiday Season

2022-12-19T20:53:45+00:00December 19th, 2022|

A view from above an antique wooden table with gift boxes laid at the bottom and right side. The gifts are wrapped in festive Christmas colors. A translucent rounded rectangular banner with the title of the article is written in a black and white font inside the banner.

What are the fun ways to gift aluminum this holiday season?  When we hear the word “aluminum,” the first things that come to mind are those busy construction sites, a stretch of beautifully designed and elegant windows in city buildings, that stylish sports car you saw on the road one time, or the thin metallic wrapping on your favorite sandwich (or that cold six-pack waiting for you to get home). Aluminum is everywhere and it has shaped our world in many ways.

And as you may have already known by reading our past articles about aluminum here at Taber, the applications are only limited by our imagination. We know that it is pliable – lightweight yet strong, rich in properties, and highly recyclable. Wouldn’t it be awesome to gift your loved ones something made in aluminum this holiday?

I bet you didn’t see that coming from us here at Taber – but as the holidays draw closer, we want to help you explore these gift ideas, so you don’t have to wait for that traditional 10th-anniversary aluminum gift.

Smart Watches/Wearable Technology

Most smartwatches in the market today use aluminum and even aircraft-grade aluminum

casing for their wearable devices making them elegant and durable. Help motivate your loved ones on their fitness journey with style.

A collage of two photos. The one on the left has a stack of 3 laptops laid on top of one another. The photo on the right is a square smartwatch with an aluminum casing showing the time and a black wristband.

Laptops

Yes, the first thing to consider when purchasing a laptop is its specifications or what is under the hood. But laptop chassis or casings made with aluminum are more durable than plastic making it safe for the internal components inside.

Aluminum Cookware

Cookware made from aluminum is widely used in the restaurant business because of its durability and it distributes heat well making them cost-effective.

A collage of three photos. On the upper left corner is a row of colorful metal water bottles on a shelf. At the bottom left corner is two hands reaching to grab two water bottles colored black and white on their sides on a white sheet. And the photo on the right shows aluminum pans in a row hanging on hooks on a wall of a kitchen.

Water Bottle Tumblers

These are great vessels for your hot and cold drinks because their ability to retain temperature makes cold drinks stay cold longer and hot drinks stay warm.

Luggage Bags

Light yet durable, this is the reason why most luggage bags are manufactured using aluminum. They can be resistant to liquid, are professional-looking (but stylish at the same time) and are easy to secure.

Aluminum Photo Print

They are light and easy to hang, making them appropriate for large-scale designs suitable for both indoor and outdoor spaces.

Jewelry

When aluminum is anodized, it allows the absorption of dyes and paints into the material making stunning and unique effects.

A collage of three photos. On the left is a guitar laid down with a focus on the bridge and strings. On the upper right is a portrait of a person, both hands holding the jewelry on their head and wearing a large aluminum bracelet on one arm. The third photo in the lower right corner is a portrait of a person on the dark background with headphones. The image is created with lines of vibrant neon colors signifying music and art.

Aluminum Guitars

According to Hoxey Guitars, an aluminum guitar exhibits a very full-frequency tone with a piano-esque low end, a detailed midrange, and a complex treble brilliance that lends it a chorus-like three-dimensionality.

A Romantic Sound Wave

A company like Soundwave Art makes aluminum soundwave art by sandwiching a black, solid plastic core between two aluminum sheets. Your Soundwave is printed and attached to the aluminum.

Kitchen Appliances

While stainless steel might be more durable than aluminum, it’s also heavier in exchange, and aluminum is a much more lightweight material to work with and handle. You can learn more by visiting this link.

A beautiful modern kitchen with a metallic fridge, gas range, and microwave oven. There are metallic lamps on the ceiling and a circular-shaped insert photo of a close-up of a gas range’s controls and knobs.

These are only some of the general ideas that make ideal gifts made from aluminum that you can consider this holiday season. Isn’t it surprising to know that aluminum can be a unique, elegant, and thoughtful way of showing your loved ones how you took the time to give them something to enjoy this year?

You can also check out our 50 Aluminum Gift Ideas to see specific gift items for your reference.

While you’re at it, do take time to visit our website to learn more about Taber and our capabilities. Taber Extrusions wants to lead the way in extrusion development and be a part of its growth in the future.

More About Leading Aluminum Extruder Taber Extrusions

Taber offers a large variety of products and processes and does everything in its power to stay ahead of the curve, using the latest technology to create the best possible products. “Good products at low costs” is what Taber tries to provide to its customers and they work hard every day to supply this with the best possible service.

To learn more about how we can be of service visit: https://taberextrusions.com/

For inquiries or quotes visit: https://taberextrusions.com/contact-us/

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com.

3 11, 2022

Aluminum Extrusions Key Design Considerations

2023-03-07T01:48:18+00:00November 3rd, 2022|

Collage of 3 photos with the words, “Key Design Considerations/taberextrusions.com” Two photos show an array of finished aluminum extrusion profile samples hung on a grey wall. Lower right corner is the gold inverted triangle logo of Taber Extrusions.

Aluminum is becoming more and more popular in the building and manufacturing industries because of its rich and useful properties, giving rise to aluminum extrusions’ key design considerations. When aluminum extrusion was discovered, it allowed the material to be transformed into almost any shape, size, and form imaginable making engineers and design professionals achieve both form and function.

Although aluminum extrusion presents flexibility in terms of design, we also know that there can be limitations as with all manufacturing processes. However, understanding these design challenges can improve the functionality of your design and help reduce production costs and time.

Our goal here is to determine the best design for your project and with aluminum extrusion, it is equally important to understand the function of your profile as well as its appearance. That being said, we’d like to share with you key things to consider when designing your next aluminum extrusion profile with us.

A couple aluminum extrusions key design considerations to start with:

WALL THICKNESS

Wall thickness can be cost-efficient depending on the requirements of your project. Having a uniform wall thickness and minimal aluminum thickness on your profile is efficient both in cost and production time.

Removing uneven wall thickness during your design process is beneficial as it eliminates problems during the extrusion and cooling process. It ensures that the end product is clear of uneven finishes, cosmetic issues, and is structurally sound. It also eliminates high production costs due to potential difficulties during production.

Some of the factors that influence wall thickness are:

  • The choice of the alloy
  • The shape of the profile
  • Extrusion press power and speed
  • The desired surface treatment
  • Desired tolerances

TOLERANCES

Profile tolerance is a key consideration and is critical to the design profile. It is applied to the physical dimensions of a part during manufacturing. Depending on its intended application, there are standard tolerances that are published and are important to consider. Among them are wall thickness, dimension size, location, profile type (solid or hollow), alloy used, cross section, and the parts application. To learn more, you may reach us here.

Various samples of aluminum extrusions from Taber Extrusions on an off-white background. A gold inverted triangle Taber logo is at the lower right corner in a brown triangle graphic.

A few more aluminum extrusions key design considerations:

SHAPE

In line with wall thickness, simple shapes are also efficient in terms of cost and production time. Yes, aluminum extrusion can produce a range of shapes and designs to meet the aesthetic and structural requirements of a designer; but razor-sharp corners and the extrusion process don’t go well together as they tend to bend and become uneven. Also, complicated shapes in turn will need to have complicated dies resulting in higher tooling costs.

There are three general classifications of extruded shapes: solid, semi-hollow, and hollow.

Solid shapes have a cross-section that does not have any voids. They are cheaper to make because they are less complex. Semi-hollow profiles are defined by the tongue ratio (width of the gap vs. its depth). A larger ratio is classified as semi-hollow while a smaller ratio is considered as solid. Hollow profiles contain a void or maybe even multiple voids on a single profile.

SURFACE FINISHES

When exposed to the elements in our atmosphere, different materials can be vulnerable, and aluminum is no exception. Aluminum naturally forms a thin oxide layer on its surface and serves as protection against the elements.

However, aluminum extrusions can be finished with a variety of paint, anodize, or mechanical treatments when additional surface protection or an enhanced appearance is desired. One factor to be considered about finishing is the in-use environment that your profile needs. There are, however, other reasons for treating aluminum surfaces such as color, hardness, better resistance to wear and corrosion, reflectivity, electrical insulation, and enhancements to the surface structure.

It is important to remember that the dimensions that were added to a finished profile are often overlooked. Although these changes can be minor, there can be critical impacts caused by these changes that may be troublesome to your projects. You can reach us here to know more about the finishing options and considerations for your profile.

ALLOY SELECTION

A wide selection of alloys and tempers are available depending on your profile’s needs and use. Aluminum is alloyed with other materials to enhance strength and/or attributes to cater to most applications. Therefore, you initially need to determine the function of your profile to determine the best alloy to use for your profile.

In addition to alloy selection, temper — the hardness and strength imparted to the metal by mechanical or thermal treatment — determines the ultimate physical performance of an aluminum extrusion.

To know more about this, click here so we can guide you on the best alloys to use for your profile.

So, what’s next? Find the right company that specializes in aluminum extrusions, billet casting, fabrication, microextrusions, friction stir welding, and design assistance.

Who can help with aluminum extrusions key design considerations:

Taber Extrusions is a full-service partner, and we have an unwavering commitment to consistently meeting and exceeding customer expectations by providing both products and services of the highest quality. This commitment is at the core of our value-added philosophy.

For us, unique, customized capabilities are key. Taber Extrusions’ specialty is the manufacturing of complex and intricate extrusions that competitors consider difficult or even impossible. Our full range of extrusion presses, from 1800 and 3000 tons to our impressive large 8600 tons, give us unmatched flexibility and profile capabilities.

For example, one of the largest extrusion presses in the United States, our 8600-ton press, has the capability to extrude both 16 and 20-inch round billets, and 10” x 28” rectangular billets with a maximum circle size of 31” and up to 140 lbs. per foot. With the ability to extrude large, intricate configurations, such as lightweight but strong one-piece extrusions, the customer can incorporate whole assemblies of small components into one extruded part.

Our value-added philosophy, along with our custom capabilities and top-tier customer service, is why Taber Extrusions has been a leader in the extrusion industry for over four decades.

More About Taber Extrusions – Company History

Taber Extrusions, located in Russellville, AR, and Gulfport, MS, is a highly regarded provider of aluminum extrusions to a wide variety of industries including aerospace, infrastructure, transportation, defense, and thermal management. ISO 9001 and AS 9100 certified, Taber’s present and future customers can expect to see increased supply opportunities with the expanded set of extrusion solutions, programs, and services.

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS in 1995 which houses a new state-of-the-art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has been expanded multiple times.

Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond the military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions is proud of its friction stir welding capabilities, and a full offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market.

Thank you for your continued support of Taber Extrusions, LLC. If you have any questions, please visit taberextrusions.com or contact one of our Regional Sales Representatives.

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