6 11, 2024

How Taber Does That: Real-World Aluminum Applications That Protect a Nation

2024-11-06T14:21:35+00:00November 6th, 2024|

Silhouettes of two soldiers saluting against a sky with the text “Taber Does That: Real-World Aluminum Applications That Protect a Nation” and the Taber logo in the foreground.

How does the U.S. military stay ahead in global defense? It’s not just through advanced strategies and technology, but also the materials that support its infrastructure. Aluminum applications, particularly specialized alloys, play a critical role in defense, aerospace, and satellite construction. Offering a unique mix of strength, durability, and lightweight properties. The right alloy can be the difference between mission success and failure, whether on the battlefield, in the skies, or beyond Earth’s atmosphere.

Aluminum applications have evolved, now supporting everything from portable landing fields to satellite components. The defense and aerospace sectors need materials that withstand extreme conditions while maintaining their adaptability and lightness. Engineers rely on specialized aluminum alloys to meet these demands, ensuring robust and reliable systems.

The Role of Aluminum in Modern Applications

  • Aluminum in defense

Aluminum’s prominence in defense applications stems from its exceptional strength-to-weight ratio. It maintains high strength while remaining lightweight, a necessity for ground and aerospace military operations. 7000 and 2000 series aluminum alloys are widely used to create high-strength, lightweight armor and military vehicles. These alloys are tough and resistant to cracking, making them perfect for armored vehicles and portable military infrastructure.

  • Aluminum in aerospace

In aerospace, aluminum alloys are the pillar of modern aircraft construction. Its strength and lightweight properties are vital in constructing modern aircraft, from commercial airliners to advanced fighter jets. The 7000 series, in particular, is prized for its high strength and resistance to fatigue, ensuring that aircraft can endure the stresses of flight over extended periods.

Additionally, aluminum is also essential for aerospace structures that demand both strength and corrosion resistance. Critical components like wing spars, fuselage frames, and landing gear rely on these alloys for safety and longevity. Additionally, aluminum’s lightweight nature enhances fuel efficiency, making it indispensable in an industry where every kilogram saved improves both cost and performance.

  • Aluminum in satellites

Beyond Earth’s atmosphere, aluminum applications are key in satellite construction. Aluminum satellite components require high strength and resilience against the vacuum of space and extreme temperature changes. Durability and reliability are critical, as repair or replacement is impossible once in orbit. Advanced techniques like friction stir welding (FSW) enhance the mechanical properties of aluminum, ensuring that satellite components perform flawlessly in space.

Large satellite dish under a starry night sky, with surrounding treetops in the foreground.

As demand for satellites grows — whether for global communication, Earth observation, or space exploration — the need for lightweight, reliable materials like aluminum alloys becomes more apparent. Due to its versatility, various satellite components use aluminum, from the structural framework to the shielding that protects sensitive electronics from cosmic radiation.

Taber Extrusions: A Leader in Aluminum Applications Across Industries

Upcoming Upgrade: A New Era of Manufacturing Excellence

Taber Extrusions is set to revolutionize its production with the installation of a state-of-the-art press line, reaffirming its commitment to innovation and quality. This upgrade, detailed in their recent press release, represents a major leap forward in their manufacturing capabilities. The new press line enhances Taber’s ability to meet the complex demands of the defense, aerospace, and satellite sectors.

With this advanced press line, Taber can efficiently produce high-strength lightweight armor and critical components for military vehicles, aerospace structures, and satellite systems. The design of the press line enables it to handle a wide range of hard alloys, including the 7000 series and 2000 series, ensuring Taber continues to offer materials meeting stringent requirements for modern applications. This investment firmly positions Taber as a leader in advanced aluminum solutions, vital to the nation’s infrastructure and defense systems.

The top of the Statue of Liberty is on the left with the Taber logo below it. The headline to the right of the Statue of Liberty says, “The Shape of Endless Possibilities — Taber Extrusions” above a collage of four images of Taber Extrusions’ equipment and their warehouse.

Friction Stir Welding and Beyond

Taber’s friction stir welding (FSW) capabilities are particularly noteworthy across all sectors. FSW enhances the mechanical properties of 7000 series and 2000 series aluminum alloys. A feature that makes them perfect for durable, long-lasting components in defense, aerospace, and satellite industries. The opening of a new FSW facility in Arkansas further underscores Taber’s commitment to providing cutting-edge solutions for these critical applications.

In aerospace, Taber’s expertise in producing aluminum alloy for satellites ensures that components can endure the harsh conditions of space. Their focus on delivering BABA-certified (Build America, Buy America) aluminum extrusions reinforces their commitment to sourcing and manufacturing within the United States.

Taber Extrusions: Delivering High-Strength, Lightweight Aluminum Applications for Defense, Aerospace, and Satellite Industries

In industries where precision, durability, and reliability are non-negotiable, Taber Extrusions has established itself as a cornerstone supplier across the U.S. defense, aerospace, and satellite sectors. By providing high-strength, lightweight aluminum solutions tailored to the rigorous demands of these applications, Taber supports the ongoing efforts to innovate, protect, and advance both on Earth and beyond.

About Taber

Taber Extrusions specializes in producing architectural aluminum products in unique shapes and sizes for a wide range of industries, including aerospace, automotive, marine, and infrastructure.

Since its founding in 1973, Taber has expanded from its military roots to become a leader in the aluminum extrusion industry. With advanced tools and capabilities, Taber offers custom solutions such as precise micro-extrusions, friction stir welding (FSW) services, and a variety of aluminum alloy options. Their CNC machining line enables the creation of custom aluminum components for various industries, while their value-added machining services and raw material supply serve customers across North America.

Explore the full range of aluminum applications and solutions from Taber Extrusions and see how they can elevate your next defense, aerospace, or satellite project. Visit Taber Extrusions’ website to learn more about their innovative materials and manufacturing processes that are shaping the future.

For more information, you can also call Taber at 1-888-984-3795.

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28 06, 2024

Taber Does That — Aluminum Extrusion in Gulfport, Mississippi

2024-06-28T19:36:40+00:00June 28th, 2024|

The text,“Taber Does That: Aluminum Extrusion in Gulfport?” is printed on a world map background. The image includes three hexagonal insets showing large aluminum billets handled by an overhead crane, a cylindrical extrusion, and workers operating machinery, highlighting the company’s capabilities.

For over 40 years, Taber has been a trusted leader in aluminum extrusion in Gulfport. They don’t just create extrusions. They control the entire process, from in-house billet casting at their state-of-the-art aluminum casthouse to the final extrusion of your desired shape. Paying close attention to details ensures that only the best quality materials are used and that every step is under their complete control.

 

Taber Extrusions’ Gulfport, Mississippi facility featuring freshly cast billets, with a graphic below noting various sizes of billets reflecting their capabilities: 10”x 28”, 20”, 16”, 11”, 9”, 8”, and 7”

Taber Extrusions’ Story is a Legacy of Innovation

Taber Extrusions’ journey in the world of aluminum extrusion began in 1973. They carved their niche by pioneering a process for extruding rectangular billets, allowing them to create extrusions in impressive sizes — up to 31 inches wide for solid profiles and 29 inches for hollows. This innovation established Taber as a leader in the industry.

Over the years, Taber has continuously expanded its expertise and legacy in the aluminum extrusions industry. A pivotal moment came in 1995 with the acquisition of a facility in Gulfport, Mississippi. This expansion wasn’t just about acquiring more space; it signified a leap forward in capabilities. The Gulfport facility features a state-of-the-art aluminum casthouse, giving Taber greater control over production. It also added two new extrusion presses and micro-extrusion capabilities, further diversifying their offerings. The fabrication area has also seen multiple expansions, solidifying their ability to deliver complete aluminum solutions.

In July 2017, Taber Extrusions significantly upgraded their casthouse in Gulfport, Mississippi. The outdated technology limited their ability to meet the growing demand for high-quality aluminum billets.

Partnering with Almex USA, Taber installed a brand-new casting line featuring:

  • Degassing and melt purification systems for cleaner aluminum
  • Billet and slab tooling for various sizes and shapes
  • Automation for improved control and efficiency

A unique challenge involved the existing circular casting pit. Through creative solutions, Taber and Almex engineers could adapt the new equipment to fit this legacy design. This included modifying the casting tables and incorporating advanced billet mold systems. Almex increased the billet produced with each cast, boosting Taber’s production efficiency.

 

Taber Extrusions’ Gulfport, Mississippi facility featuring large aluminum billets being handled by a yellow overhead crane marked ‘TABER.’

The casthouse modernization has resulted in several key benefits for Taber:

  • Higher billet quality: Improved filtering and cleaner melt ensure dependable strength and a smooth exterior for the billets.
  • Increased production: The new equipment allows Taber to produce more billets per cast and handle a broader range of alloys.
  • Enhanced control & traceability: Automated systems provide precise control over the casting process and ensure consistent quality for every billet.

Today, Taber is a multifaceted aluminum extrusion company. They’ve transitioned from their initial focus to offering a comprehensive range of services. Taber caters to a wide range of markets beyond their military roots, from custom extrusion and fabrication to heat treatment and quality assurance. Aerospace, automotive, marine, infrastructure, and sporting goods are just a few industries that rely on Taber’s expertise. Their clients’ needs are met by supplying cast and extruded aluminum products in various alloys.

How does the Taber Advantage transform raw materials into finished products?

Have you ever wondered how those sleek aluminum components are made? The process behind them is called aluminum extrusion, and it’s like using a high-tech cookie cutter for metal. Imagine soft but solid aluminum being squeezed through a mold with a specific shape. The resulting form, called an extrusion, takes on the exact profile of the mold.

Here’s where Taber truly shines. They control the entire process, starting from the beginning: the raw material. Taber highlights and boasts about their state-of-the-art aluminum casthouse. Here, they use a billet casting technique to create long, solid logs of aluminum called billets. These billets become the foundation for the custom extrusions you envision.

One of the most significant advantages of Taber’s in-house casthouse is their meticulous quality control. By overseeing every step, from molten aluminum to the finished billet, they ensure the highest quality materials are used in your project. After establishing the aluminum alloys’ foundation, let’s explore the building blocks.

What Makes the 5000 & 6000 Series Aluminum Alloys Shine as All-Stars?

Not all aluminum is created equal! Like choosing the right ingredients for a recipe, selecting the appropriate aluminum alloy is key to a successful project. At Taber Extrusions, they offer a variety of alloys to suit your specific needs. Today, let’s shine a spotlight on two of their most popular choices: the 5000 and 6000 series.

The 5000 series aluminum is a champion when it comes to battling the elements. Renowned for its excellent corrosion resistance, this alloy is the go-to choice for applications that face constant exposure to saltwater or harsh weather. Think about the sturdy components on a boat or the weatherproof window frames on a beachfront property –– the 5000 series is likely the hero behind those enduring structures.

On the other hand, the 6000 series aluminum prioritizes strength and workability. This makes it a favorite for projects requiring a balance between both. Picture the lightweight yet robust components in a building’s facade or a machine’s intricate, high-performance parts – the 6000 series is a strong contender for these applications.

Taking Aluminum Alloy in Aerospace to New Heights

A sketch of a collection of several aluminum extruded shapes used in aerospace. The objects vary in size, long and thin, with a flat, rectangular base. They are arranged in a row, with slight positioning variations.

Taber has served all major aerospace manufacturers in the U.S. Their extruded shapes are crucial components for aerospace vehicles, including the pressure cabin/fuselage, cargo/seat tracks, upper/lower wing skin/spars/stringers, and horizontal stabilization. Taber also provides a unique service for the aerospace industry with their large press, which produces hard alloy extrusions.

Diving Deeper into Marine Capabilities

The United States’ largest supplier of 5xxx series extrusions, Taber’s extrusions can be used in various applications from armor-grade plates to oil rig crew boats and equipment. Taber’s corrosion-resistant/weldable extrusions are used on naval vessels in decking, superstructure supports, and hull stiffeners.

Alloys, Tempers, & Certifications for Your Gulfport Extrusion Project

Taber Extrusions’ Gulfport, Mississippi facility boasts a robust selection of presses and capabilities. They operate two presses, one with 1800 tons of force and another with 3000 tons. They possess the ability to undertake a broad spectrum of extrusion tasks.

In terms of materials, Taber offers a variety of aluminum alloys at the Gulfport location. These include popular choices suitable for applications like 6061, 6063, and 5083. They can provide extrusions in various tempers (hardness levels) such as T1, T4, and T6 to meet project specifications.

 

Graphic with Taber’s full range of hard and soft alluminum alloy offerings ranging from 2xxx-7xxx series with a background faded with a blue hue. On the bottom is text that says “Legendary Capability. Where Aluminum Innovation was born” followed by Taber’s website link.

 

The maximum size of the extruded shapes depends on the chosen alloy and temper. For instance, with 5000 series alloys (like 5083), the maximum shape size is typically limited to 11 inches. The weight per foot of the extrusion also varies depending on the size and alloy, ranging from a minimum of 5 lbs/ft to a maximum of 10 lbs/ft.

Taber Extrusions in Gulfport is committed to maintaining high standards of quality and reliability for its products. To achieve this, they hold several certifications that are of utmost importance. These certifications include ISO 9001:2008, EN/JISQ 9100:2009, and ABS Quality Assurance Program. They are also ABS mill-approved to produce specific marine-grade aluminum applications and GL-approved for certain alloys commonly used in construction.

Now, you’ve seen the possibilities within Taber’s toolbox.

How does Taber Extrusions turn dreams into reality through partnership?

Turning your vision into a reality is what Taber Extrusions does best. By partnering with them, you gain access to a wealth of experience and expertise in aluminum extrusion in Gulfport and beyond. Their in-house capabilities, from billet creation to finished product, ensure the highest quality control throughout the process. This meticulous attention to detail translates into durable, long-lasting aluminum components you can rely on.

Taber’s commitment goes beyond exceptional materials. A group of skilled professionals can assist you through the entire process. Whether you have a fully fleshed-out design or are just starting to brainstorm, Taber offers valuable assistance, including design and engineering expertise. They work closely with you to ensure your project meets your vision and achieves optimal functionality.

Ready to transform your dream into a tangible reality? Contact Taber Extrusions today for a consultation or quote! The staff is friendly, knowledgeable, and excited to discuss your project. Visit the website or call (888) 959-1788 to get started.

More About Taber Extrusions

Taber Extrusions is an American aluminum extrusion company and your ideal partner for full-service aluminum extrusions. Excelling in the manufacture of complex and intricate extrusions, Taber Extrusions handles projects that other competitors may find difficult or impossible. Taber utilizes an extensive range of extrusion presses, including 1800, 3000, and the notably large 8600-ton press, offering unparalleled flexibility and capabilities in profile extrusion.

Choose Taber Extrusions for quality products and services that exceed your expectations… the sky’s the limit.

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