aluminum sustainability Archives

Why Engineers Prefer Aluminum Extrusion

jane2025-06-16T13:16:39+00:00February 6th, 2025|

Key Takeaways

Engineers prefer aluminum extrusion for precision and sustainability: Aluminum extrusion processes reduce waste, offer diverse material options, and deliver corrosion-resistant, durable solutions that align with global sustainability goals.
Taber Extrusions offers tailored expertise: With decades of experience, Taber delivers innovative, high-quality solutions for industries, ensuring reliability and precision in every application.
Sustainability and innovation set Taber apart: Taber’s environment-friendly practices, advanced manufacturing processes, and ability to handle complex designs make it a trusted partner for engineers seeking excellence in aluminum extrusion.

Why do engineers prefer aluminum extrusion? Its unmatched versatility, cost efficiency, and sustainability make it an indispensable material across industries. Aluminum extrusion has become a cornerstone in modern manufacturing and design, offering the flexibility and performance engineers need to develop innovative, reliable solutions for applications ranging from transportation to renewable energy.

The benefits of aluminum extrusion are vast, from its adaptability to its eco-friendly properties. Engineers prefer aluminum extrusion not only for its ability to meet stringent design requirements but also for its contributions to reducing environmental impact. This blog explores why engineers consistently choose aluminum extrusions, exploring key advantages, applications, and insights across multiple industries.

Reasons Why Engineers Prefer Aluminum Extrusion

Aluminum extrusion provides several compelling advantages, making it the preferred material for engineers:

Design versatility and precision

Extruded aluminum can be shaped into complex profiles with tight tolerances, enabling engineers to design custom solutions tailored to specific needs. Whether it is lightweight frames for automotive applications or intricate components for aerospace, aluminum extrusion supports creativity without compromising structural integrity.

Lightweight yet strong

Aluminum alloys offer an exceptional strength-to-weight ratio, a crucial benefit in industries like transportation, aerospace, and defense, where reducing weight improves efficiency and performance. Advanced high-strength steels (AHSS) may have their applications, but aluminum extrusions provide a comparable lightweight alternative with added design flexibility. The Aluminum Extruders Council highlights how this combination of strength and weight is an industry game-changer.

Aluminum extrusion in sustainability

As industries shift toward greener practices, aluminum extrusion plays a pivotal role in sustainable manufacturing. Aluminum is 100% recyclable without losing its inherent properties, making it a sustainable choice for infrastructure, renewable energy, and automotive sectors. Engineers favor aluminum for its ability to align with long-term environmental goals, as outlined in the Aluminum Extruders Council’s guide on aluminum sustainability.

Aluminum Extrusion Applications Across Industries

The versatility of aluminum extrusions has secured their role in numerous industries, making it clear why engineers prefer aluminum extrusion. Let’s explore some of its key applications:

Transportation

Automotive aluminum plays a pivotal role in reducing vehicle weight, improving fuel efficiency, and meeting strict emissions standards. From crash management systems to battery enclosures in electric vehicles, extruded aluminum components are becoming essential in modern transportation.

Aerospace and defense

Lightweight aluminum alloys are critical in aerospace and defense applications, where every gram counts. Aluminum extrusion profiles contribute to robust yet lightweight aircraft, satellites, and military vehicle structures.

Construction and architecture

In construction, aluminum extrusion provides durable and aesthetically pleasing solutions. Aluminum for infrastructure includes window frames, curtain walls, and structural supports that combine strength and corrosion resistance, ensuring long-term performance.

Consumer goods and electronics

Manufacturers widely use extruded aluminum in consumer goods due to its sleek appearance, lightweight nature, and excellent thermal conductivity. It’s also a preferred material for components such as heat sinks and enclosures in the electronics industry.

Renewable energy

In renewable energy, aluminum extrusion is essential for solar panel frames, wind turbine components, and energy-efficient building designs. Engineers appreciate aluminum’s durability and resistance to environmental factors in these demanding applications. Learn more about the role of aluminum in renewable energy here.

Why Engineers Choose Aluminum Extrusion

Engineers prefer aluminum extrusion for its ability to deliver precision, performance, and sustainability. Its advantages include:

Efficient manufacturing: Extrusion processes are cost-effective, allowing for reduced material waste and streamlined production.
Wide material options: Aluminum alloys offer diverse mechanical properties, ensuring engineers can select the right material for the job.
Durability: Aluminum extrusion profiles withstand harsh environments, offering corrosion resistance and longevity.
Sustainability standards: Using recycled aluminum reduces energy consumption and greenhouse gas emissions, supporting global sustainability goals.

A person wearing a checkered shirt and overalls is handling a piece of metal. Stacks of metal beams with U-shaped cross-sections are in the foreground. The setting appears to be an industrial or construction site with buildings in the background. The worker seems to be inspecting or measuring the metal beams, indicating a task related to construction or metalwork.

Image Attribution: https://www.freepik.com/premium-photo/man-chooses-metal-profile-construction_36430725.htm#fromView=search&page=1&position=5&uuid=60e524f5-7d5f-404a-b794-03d050755185

Your Trusted Aluminum Extrusion Partner

When it comes to meeting engineers’ unique needs, Taber Extrusions stands out as a leader in the industry. With decades of expertise, Taber offers comprehensive solutions tailored to the most demanding applications. Taber’s aluminum extrusion capabilities ensure precision, quality, and reliability from transportation to renewable energy.

Why Choose Taber?

Innovative solutions: Advanced manufacturing processes to meet complex design requirements
Commitment to sustainability: Adherence to eco-friendly practices and sustainability standards
Industry expertise: Proven track record serving diverse sectors, including aerospace, defense, and automotive

Engineers trust Taber Extrusions for their commitment to excellence and ability to deliver aluminum extrusion solutions that drive success. Request a quote today to discuss how their aluminum extrusion expertise can support your next project.

About Taber Extrusion

For over four decades, Taber Extrusions has been at the forefront of the aluminum extrusion industry, renowned for its innovative solutions and unwavering commitment to quality. Their extensive capabilities, including the production of complex and wide profiles, set them apart as a leader in the field. Serving diverse sectors such as aerospace, defense, automotive, and renewable energy, Taber consistently delivers precision-engineered products that meet the highest industry standards. Their dedication to sustainability and customer satisfaction underscores their role as a trusted partner in engineering excellence.

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Aluminum Extrusion Manufacturer Spotlight: Building Green with Aluminum

maria2023-05-23T22:23:31+00:00May 23rd, 2023|

Here is an aluminum extrusion manufacturer spotlight on building green with aluminum. Aluminum plays a key role in our goal of shaping the world in an efficient and more sustainable way. It can be recycled infinitely without losing its properties, which is highly economically and ecologically beneficial.

According to the International Aluminium Institute (IAI), 75% of the 1.5 billion tons of aluminum ever produced is still in use today. This reduces the energy needed in production and the industry’s carbon footprint. Recycling consumes up to 95% less energy than producing primary aluminum,. Consequently, this eliminates emissions including greenhouse gases.

**Why Build with Aluminum?**

In addition to the environmental advantages of using aluminum in building green, its intrinsic properties make this metal suitable for a wide range of applications across multiple industries. It is strong yet lightweight, malleable, and corrosion-resistant.

Taber_collage of buildings, cars, stations

Aluminum’s rise to fame in architecture and engineering came about when the Empire State Building was constructed in the early 1930s. Before this, using the material was uncommon due to concerns about the cost. However, innovations made in manufacturing and production opened new possibilities for aluminum to be used in architecture and engineering. Considered to be one of the first icons of sustainability in building green, the Empire State Building elegantly established how aluminum can be used in major structures. Whatsmore, it showcased its unique properties and capabilities made possible by advances in production such as extrusion.

During its construction, 730 tons of aluminum and stainless steel were used. In fact, the infamous relief of the skyscraper which can be seen at the west end of the lobby, and the celestial ceiling mural located upon entering the Fifth Avenue entrance are made of aluminum leaf and 23-karat gold.

Other Industries that can Build Green Using Aluminum

Another sector that is geared towards building green is the automotive industry. In a 2020 study conducted by DuckerFrontier for The Aluminum Association, car manufacturers are now shifting to incorporate 514 pounds of aluminum into the average vehicle by 2026.

The demand for aluminum in the automotive industry is on a rising trajectory due to the lightweighting solutions it provides to automakers. Lightweighting is key in developing high-precision vehicles using multi-material components. It makes production more economical, and environmentally friendly in addition to enhancing the energy efficiency, handling, and overall performance of ICEs (internal combustion engines), and BEVs (battery electric vehicles) of today.

“The aluminum industry is keeping its foot on the pedal, developing solutions aimed squarely at addressing automakers’ most pressing needs to offset mass given added content and weight from new features, additional safety needs, and the move to electrification. Aluminum will record relentless year-over-year growth through 2030,” said Abey Abraham, managing director, of DuckerFrontier.

Infographic depicting the lifecycle of an aluminum billet in the extrusion process. Images represent aluminum alloy chemistry, billet casting, aluminum extrusion process, delivery, use phase, and recycling.

Aluminum Recycling Today

The energy saved to produce aluminum through recycling is up to 95%. This is why recycling is vital to the aluminum manufacturing industry. The recovery and reuse of scrap aluminum in the production process are proven to be the most economical and sustainable way for manufacturers to meet the rising demand across the globe.

Primary aluminum production is costly, making it among the most expensive metals to produce. However, because of its near-infinite recyclability, it is among the top material in terms of ecological solutions that the modern world is moving towards. Today, companies are allocating more to research and development to innovate the manufacturing and production process of aluminum.

Here are some key insights from a research report published by the Spherical Insights & Consulting firm:

The aluminum scrap recycling market is growing at a CAGR of 8.16% from 2021 to 2030.
The global aluminum scrap recycling market is expected to reach USD 25.12 billion by 2030.
North America is expected to grow the fastest during this forecast period.

In recent years, the industry has managed to reduce its carbon footprint by increasing its capability to collect and recycle aluminum and lessen emissions caused by primary aluminum production by half.

Taber Extrusions is among the North American aluminum companies dedicated to ecologically shaping our world for the better. Our mission is to provide a wide range of products and services that meet global standards. Our aim is to help build your vision in a sustainable and eco-friendly way through collaboration and mutual awareness.

More about a Company that Supports Building Green

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS, in 1995 which houses a new state-of-the-art cast house and two additional presses, microextrusion capabilities, and the fabrication area has been expanded multiple times.

Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond the military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions has completed the addition of in-house friction stir welding capabilities and carries on their offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market – making them a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

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