Taber Extrusions, located in Russellville, AR and Gulfport, MS, is a highly regarded provider of aluminum extrusions to a wide variety of industries including aerospace, infrastructure, transportation, defense, and thermal management. A minority-owned business enterprise which is ISO 9001, AS 9100, NADCAP, and ABS certified, Taber’s present and future customers can expect to see increased supply opportunities with the expanded set of extrusion solutions, programs, and services.
Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS which houses a new state-of-the-art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has since been expanded multiple times. Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond military since its inception and supplies cast and extruded aluminum products in a variety of soft and hard alloys.
Today, Taber Extrusions is proud of its added friction stir welding capabilities, full offering of extruded aluminum components, value-added machining services and raw material supply to the North American market. The addition of in-house FSW capabilities makes Taber Extrusions a vertically integrated supplier of FSW panels and assemblies never seen before in North America.
Known as a leading aluminum extruder, Taber offers a full range of aluminum alloys including hard, soft, marine, and armor grade. Choose from 2000, 5000, 6000, and 7000 grades with custom chemistries available for specific metal fabrication needs. Taber’s aluminum extrusions range spans from less than 1 lb./ft. to over 140 lbs./ft., making Taber the broadest extruders of aluminum profiles in the industry. Their multi-void hollow capability is up to 29” wide, and they can produce solid extrusions up to 31” wide. As part of Taber’s value-added approach, they offer design assistance for custom and specialty aluminum profiles.
Taber also offers the only 28” x 10” rectangular container size in North America.
In a rectangular container, uniform metal flow in width and thickness of wider bars and profiles, the following is achieved in contrast to round container of similar geometry:
The flatness can be controlled to within 75% of AA specification on wide panel, multivoid hollow profiles of up to 29” width.
Contour on most profiles can be controlled as per the spec without secondary operations.
Superior dimension control and consistency throughout the length of the extruded profile.
Taber’s aluminum fabrication capabilities include precision sawing, horizontal machining and manufacturing, extra-large CNC machining, 5-axis CNC machining, multi-axis machining, and a vertical machining center. Taber’s cut tolerances cover length and squareness of cut (up to +/- .050″) across a maximum 36″ width (minimum cut length of .75″). These precision saw-cutting capabilities for rod & bar/standard extruded shapes and customized aluminum extrusion profiles saw cut with greater accuracy, providing their customers with a product precise enough to be loaded directly into their machining centers. The precision cut blanks save customers time and money compared to having to cut mill lengths in-house.
Machinery — Aluminum CNC machining services:
Haas VF-12… COMING SOON!! (Link to latest blog on this topic)
With the completion of a 2017 cast house modernization, Taber has increased its billet capacity by over 30%, expanded its range of high quality aluminum alloys (hard, soft, marine, aerospace, and defense), and enabled the use of more diverse scrap material in its process, allowing for the production of billet with high recycled content. “We have evolved into a fully integrated supplier with control over our raw materials by casting the alloys and diameters necessary to feed our extrusion presses,” says Eric Angermeier, President of Taber Extrusions.
“Our recent cast house modernization has significantly increased the billet quality that will flow through all aspects of our business. Our capabilities to serve diverse markets are greatly enhanced and we now have capacity for third party sales of extrusion billet and large forging stock,” Angermeier adds. (Read full article in Light Metal Age magazine here.)
Taber launched their “Billets Straight to You” (aluminum billets for immediate sale) campaign in 2020, which includes aluminum alloys 6061 and 6063, with 6005, 6005A, 6082 available upon request.
Taber’s micro-extrusion manufacturing lines have a production envelope with a circle size of 3 inches or less and a weight per foot of 1 lb. or less. For comparison, the 8,600 ton press in Taber’s Russellville facility produces profiles with a minimum weight of 4 lbs. per foot.
Unlike traditional extrusion presses, these micro-extrusion presses are built to allow for the production of extrusions with wall thicknesses of 0.010 inches and tolerance capabilities of +/- 0.001 inches. These miniature extrusion production centers allow designers and engineers the freedom to create profiles that are un-extrudable through conventional presses.
Taber’s FSW capabilities include simultaneous two-side welding, double wall hollow extrusions up to 6.25 inches tall, 32 inches wide, and accepts lengths up to 65 feet long. Taber’s friction stir welding production cell is capable of creating panel assemblies 200 inches wide by 65 feet long, with integrated pre-joining profile trimming. With profile widths up to 31 inches, lengths up to 65 feet, and ability to weld up to 3/4 of an inch in a single pass, Taber has an operational envelope that is unmatched within the industry.
Friction stir welding is commonly used in the rail, automotive, marine & shipbuilding industries, military & defense, commercial & industrial construction, infrastructure, and in aviation & aerospace.
The addition of in-house FSW capabilities makes Taber Extrusions a vertically integrated supplier of FSW panels and assemblies never seen before in North America.
“This was an obvious next-step for Taber,” said Jason Weber, V.P. of Sales and Marketing, in a 2019 article by Light Metal Age Magazine, “the company was founded in 1973, and never stopped diversifying, adding new capabilities, and technologies. We are known for aluminum extrusions, fabrication, billet casting, ultra-precision extrusions. Friction stir welding was going to happen eventually.”
LEADING ALUMINUM EXTRUDER TABER
Custom shapes for most any application
Taber Extrusions is a full-service partner with an unwavering commitment to consistently meeting and exceeding customer expectations by providing both products and service of the highest quality. This commitment is at the core of everything they do… making certain that whatever you can dream, they can give it shape.
Aluminum is everywhere. Many of the conveniences of modern life would not be possible without it. It is a crucial element for modern innovative applications, for sustainability, and also for the progress of the economy. Its strong and lightweight features and ability to be infinitely recycled propelled the U.S. aluminum industry to become the backbone of the nation’s manufacturing base. With the findings of research conducted by John Dunham & Associates and released by the Aluminum Association, this blog will delve deeper into the impact of aluminum on the United States’ economy.
The Aluminum Industry Generates Jobs
Several challenges have been presented to the industry in recent years, still, the aluminum market has shown a great deal of resilience. Even though the aluminum industry faced several challenges, including many job losses, growth in downstream segments like flat-rolled products and extrusions provided a way to compensate.
Today, the American aluminum industry directly employs over 166,000 people that generate more than 170 billion dollars in economic output. In addition, over 494,000 workers are indirectly employed, which contributes another 102 billion dollars to economic activity. As a whole, over 660,000 U.S. jobs are supported by the production, processing, and use of aluminum. Those employed in the aluminum industry earn an average yearly salary that is above the national average. Indirect employees contribute 44 billion dollars in wages and benefits to the economy. When all employment supported by the industry is considered, these jobs generate nearly 16 billion dollars in federal, state, and local taxes.
Aside from being strong and lightweight, aluminum also has the advantage of retaining its properties, making it one of the most recyclable materials. Having said that, the aluminum industry has recycled more than 70 percent of its output since it was established.
Aluminum recycling conserves more than 90 percent of the energy costs required in primary production. Recycling a pound of aluminum saves about 7 kilowatt-hours of electricity. Also, it is the only material in the consumer disposal stream that generates a greater return than the cost of its collection. Every minute, an average of 113,000 aluminum cans are recycled. The aluminum industry pays a tremendous amount of money to replace empty aluminum cans. With the recycling of aluminum, specifically aluminum cans, charitable organizations have been developed and supported for decades and more decades to come.
Aluminum is a major contributor to the nation’s manufacturing base and economy, supporting thousands of jobs in many communities and regions. Over 660,000 workers are employed by the industry, which generates 170 billion dollars in economic output each year. Moreover, aluminum is considered to be a sustainable metal. This means it can be recycled multiple times without the risk of degrading breaking. Taber Extrusions understands the important role that aluminum plays in the nation’s economy and contributes to that role by providing various processing services related to aluminum. A few of these services include aluminum extrusions, micro extrusions, billet casting, aluminum fabrication, and friction stir welding.
Founded in 1973, Taber Extrusions is the pioneer of extruding rectangular billet, allowing the company to manufacture solid profiles up to 31 inches wide or hollow profiles up to 29 inches wide. With the purchase of an extrusion facility in Gulfport, MS, Taber expanded its capabilities with a state-of-the-art cast house, two additional presses, micro extrusion capability, and numerous fabrication expansions.
Taber continues to extrude billets in an array of alloys and sizes. Its markets have expanded beyond the military to include aerospace, automotive, marine, infrastructure, and sporting goods. For these markets, the company supplies cast and extruded products in various soft and hard alloys.
Today, Taber Extrusions is a vertically integrated supplier of friction stir welding panels and assemblies in North America not previously seen – offering extruded aluminum components, value-added machining services, and raw materials.
Taber Extrusions wants to lead the way in FSW development and be a part of its growth in the future. Taber Friction Stir-Welding Capabilities are second to none. With profile widths up to 31 inches, lengths up to 65 feet,
and ability to weld up to ¾ of an inch in a single pass, Taber has an operational envelope that is unmatched within the industry. To learn more about how we can be of service visit: https://taberextrusions.com/
Taber Extrusions was founded in 1973, when the Taber family acquired an aluminum extrusion plant in Russellville, Arkansas from Dow Chemical (which had originally built the plant in 1970). National Material Company L.P. (NMLP) later purchased the company in 1976. The Arkansas facility was originally dedicated to the production of specific military- related, large, wide, and long extrusions for the U.S. Government.
The Russellville location serves as Taber’s corporate headquarters, and in 2014, fabrication capabilities were added to the Russellville facility.
Helping shape our community
At Taber, we care about our employees. We care about the communities in which our employees live and work. Our goal is to provide our employees with a safe and secure workplace with an emphasis on personal and professional development, as well as cultivating an attitude focused on delivering genuine and reliable service. Excellent customer service will always stand out, and Taber enjoys the many long-term relationships we’ve developed over the years as a result of the personal accountability that our employees give to our customers.
Forming and shaping the identity of a community is one of the greatest things about Taber’s position. Not only are local businesses like Taber a crucial element in creating a culture for the community, but they also build connections and relationships with the people.
Congressman Steve Womack visit
At our ground-breaking ceremony, in Russellville, Arkansas that announced our friction stir-welding capabilities to the community, Congressman Steve Womack described how he sees Taber’s role from both a local and national perspective,
“The expansion of an existing company such as Taber Extrusions means a lot more than the location of a new company. It means that Taber is in the right place and has what it needs to succeed. Taber plays an important role in the defense of our nation with products that are an asset to our defense capabilities.” It is important to note that Taber historically provides for many industries, including aerospace, shipbuilding, infrastructure, automotive, as well as military and defense.
Work at Taber Extrusions
Our people are the reason that Taber has been so successful for so many years. As an extruder with extremely broad and unique capabilities there is no question that our employees have been the foundation of our success. We have developed an atmosphere where our people are respected and appreciated. The Taber family plans to continue to foster careers that are right for our people, and right for our business. There is no question: our employees power our success.
Taber is growing fast and we are seeking talent in engineering, operations, sales, and more! You may be exactly what we’re looking for in our vision for future growth. Feel free to apply and place your resume in our database. We have an extensive community of career opportunities, and we are always on the hunt for great talent and professionals. You can also apply to an open position which will either match you to your next career move or place you in our network to receive job updates.
Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billets which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS in 1995 which houses a casthouse and two additional presses, with a fabrication area that has been expanded multiple times. Besides their recently expanded capabilities to include microextrusions and 7” billet molds, Taber Extrusions is proud to announce friction stir-welding technology. The addition of in-house FSW capabilities creates a vertically integrated supplier of FSW panels and assemblies never before seen in North America.
Taber is able to offer both hard alloys as well as soft alloys for aerospace and firearms, which is fairly unique in the industry. One of the most exciting segments in the hard alloy group is firearms. We have discovered that many firearms manufacturers are small businesses. So, what we offer is stocking a custom shape for them, or producing a generic shape that they can machine individually into their own profile. We provide a solution not only to large businesses, but to any small business too!
We’re also able to offer distribution centers and larger manufacturers of firearms the exact near-net shape that they need.
Furthermore, in regards to the alloys for aerospace market, we supply all of the major manufacturers in the US. We do large press hard alloy extrusions, which is for a very limited supply market and provides additional value to our customers. We’re very unique in that aspect.
Aluminum alloys have long been a dominant material in the manufacture of aerospace vehicles, and due to the ever-evolving nature of aluminum alloys, they are likely to stay around for a long time.
Aluminum is used In:
Lower and upper horizontal stabilization
Upper wing skin/stringers and spars
Lower wing skin/spars/stringers
Taber offers the full range of aluminum alloys for all of our aluminum shapes, including hard, soft, marine, and armor grade alloys. Need specific material or alloy? We can offer custom chemistries to meet your unique needs. All of our alloys are processed at our billet casting facility in Gulfport, Mississippi.
In a five-billion pound industry, Taber is among the leading aluminum suppliers and is the most diverse in breadth of capability.
Learn more about Taber’s Available Aluminum Alloys here.
Taber’s updated fabrication facility in Russellville, Arkansas is designed to handle fabrication and machining as always, but now boasts tremendous growth in manufacturing parts for cutting-edge technologies. This expansion includes applications in electric transportation vehicles for individual and mass transit transportation. With the ongoing support of our parent company National Material L.P., we have the opportunity to expand into areas that were previously unreachable.
CNC machining is used extensively by aluminum extrusion companies to increase efficiency, reduce error, and move the solution toward a final product the customers desire. Our mission is to fully understand the machining needs of our customers’ aluminum extrusion-based products. Taber’s remarkable attention to the needs of the market position the company to provide customized, versatile, high-quality, market-oriented products that can satisfy a wide range of applications.
The Haas VF-7 is our large-sized VMC that provides reliability and pinpoint accuracy. The VF-7 has a 40-taper cartridge spindle driven by a 30 hp vector Dual-Drive (Y-Delta) drive. The VF-7 produces either 75 ft-lb of torque at a low 1400 rpm, or 250 ft-lb at 450 rpm with the optional 2-speed gearbox — and will also run up to 8,100 rpm in 1.2 seconds for finishing aluminum.
Our Emmegi Satellite XT allows for efficient workpiece aluminum machining advantages in pendulum mode including multiple set-ups. It’s a five-axis machining center and it allows us to machine, complete, a 10 ½ meter long part. It also has sawing capabilities where we can square cut and compound mitre cut parts to length. The work space of our long-bed machining center can be divided into two areas, granting us the ability to load and unload on one side while machining on the other side.
The HMC500 comes fully loaded with features for fast cycle times. The HMC500 is constructed with a lightweight column featuring a rigid stepped X axis rail design. This column enables a rapid feed rate of 63 meters per minute, 2480 inches per minute, with acceleration of 1G.
In the industry, and wondering what it’s like to work for an aluminum extrusion company like Taber? We like to think that what sets us apart goes beyond just our expanded capabilities; It’s the tight-knit company culture we have cultivated along the way that has enabled us to become the benchmark competitor in the Aluminum Extrusion Industry. Over the years, we have been blessed to work with a team of good-natured, hard-working, and dedicated group of individuals.
Here’s what our VP of Sales and Marketing, Allan Bennett, has to say about the reception he’s received at Taber since joining two and a half years ago.
“The Taber culture is great… I’ve been here two and a half years and I feel very welcome. In fact, since all of our plants are in the South, an area I haven’t spent a lot of time in, I’ve come to realize that southern hospitality is a real thing. These are some good people to work with. Dedicated, hard-working, and they’re a lot of fun. I think the future of Taber is very bright. We have a lot of projects that we have been spending a lot of time trying to get to fruition, and it’s finally starting to happen. Taber has a very high ceiling – I think really, it’s an unlimited growth potential for us.”
Since 1973, Taber Extrusions LLC has pioneered the extrusion of large, heavy and wide complex shapes to differentiate itself in the aluminum extrusion industry. Since its inception, the brand name Taber Extrusions has been synonymous with innovation, service and quality—all of which serve to make Taber Extrusions the premiere Aluminum Extrusion company. All of our extrusions have, and will continue to be engineered, manufactured and tested in the United States. Taber Extrusions maintains its headquarters at the Russellville, Arkansas facility, with a regional sales office at its Gulfport, Mississippi facility.
Today, Taber Extrusions continues to expand upon its operations and capabilities to retain the cutting-edge service that the company is known for and the aluminum extrusion industry deserves.
NEW ALUMINUM CAST HOUSE
Our recent aluminum cast house renovations now allow us to create aluminum billets in 8”, 9”, 11”, 16”, and 20” sizes, along with a 10” x 28” rectangular billet used only in-house on Taber’s 8600 ton press. This gives Taber the capability to produce those ultra-wide extrusions. We have unmatched access to the full range of aluminum alloys, without having to go through a middle man. Because Taber controls our billet casting, we have greater flexibility in our casting chemistry.
Learn more about our aluminum cast house renovations here: https://taberextrusions.com/aluminum-cast-house/
EXPANDED ALUMINUM EXTRUSION CAPABILITIES
We also continue our production of a wide range of aluminum extrusion sizes and shapes. Our aluminum extrusion capabilities utilize both hard and soft aluminum alloys—the kind found in aerospace, marine and military applications. The company’s profile capabilities range from industry standard extrusions to intricate custom designs that meet specific needs. Our standard shape catalog includes rods, hollows, channels, beams, angles, tees, zees, and bars in a wide range of sizes.
After all this time, why do our customers continue to return to Taber? It’s because we’re dedicated to innovation. We’re dedicated to finding intricate solutions for even the most complex extrusion request. While other Aluminum Extrusion Companies continue to focus on standard products and techniques, Taber’s work ethic and attention to the needs of the market allow Taber to create customized, versatile, high quality and market oriented products that can satisfy a wide range of applications.
Want to get in touch with Team Taber? Contact information can be found in the link below:
When searching for a reliable aluminum extrusion partner, not only must their manufacturing capabilities be considered, but also their aluminum distribution capabilities.
Taber Extrusion is a leading manufacturer of aluminum shapes, aluminum billet, and other aluminum products.
Our commercial network, aligned with key aluminum distributors, allows us to reach customers, both domestic and international, that might be too small to take a mill minimum order. It also gives us the capabilities to reach industries that aren’t used to buying direct from a mill.
“The aluminum distribution market is very significant for Taber. In (our Gulfport location), it’s probably about half our business. Distribution allows us to reach customers that might be too small to take a mill minimum order from us. It also allows us to reach industries that are perhaps not used to buying direct from a mill.” – Allan Bennett, VP of Sales at Taber Extrusions
Taber offers a diverse selection of aluminum products. From both standard and non-standard aluminum shapes, to the production of aluminum billets from the full range of aluminum alloys, we are a full service supplier. We also have extensive CNC-machining and fabrication capabilities.
The company’s profile capabilities range from industry standard extrusions to intricate custom designs that meet specific needs. Our standard shape catalog includes rods, hollows, channels, beams, angles, tees, zees, and bars in a wide range of sizes.
Looking to work with Taber Extrusions? For more information or to request a quote, please call us today at (888) 984-3217 or e-mail us at email@example.com.