28 02, 2024

Aluminum Casting Services for Aerospace, Marine, and Custom Chemistries for Specialized Industries

2024-02-28T16:18:21+00:00February 28th, 2024|

The most noticeable object in the photo is a massive yellow crane with the name “TABER” on it. The crane is lifting 3 lengthy metallic pipes that measure approximately two feet in diameter. Straps securely attach the pipes to the crane. Other industrial equipment and machinery fill the background of the image. The photo diffuses the lighting, creating a soft glow. At the same time, muted colors add to the overall industrial feel of the scene.

In order to fully grasp the importance of Taber’s aluminum casting services, you must first understand the importance of aluminum billets.

Aluminum billets are the unsung heroes of the industrial world. These unassuming cylinders of aluminum, typically 10-12 feet long and 7-20 inches in diameter, are the raw material from which countless objects are born. From sleek aircraft fuselages to the humble soda can, aluminum billets form the foundation for many products that touch our lives every day.

To begin the journey of an aluminum billet, workers extract bauxite ore and refine it into alumina. During smelting, the process uses a powerful electric current to separate the aluminum metal from the oxygen in alumina. Molds are filled with molten aluminum to create billets, which are then cooled, solidified, and subjected to further processing.

These versatile billets are extruded, rolled, forged, or machined into many shapes and sizes. Manufacturers can transform them into intricate components for airplanes, automobiles, and electronics or use them to create building materials, kitchenware, and sporting goods. The possibilities are truly endless.

So, the next time you hold an aluminum can or admire the gleaming surface of an airplane, take a moment to appreciate the humble aluminum billet that started it all. These unsung heroes of industry are a testament to human ingenuity and the transformative power of raw materials.

Two workers in full safety gear at Taber Extrusions’ brightly lit aluminum cast house in Gulfport, MS.

From Billets to Innovation: Cast Houses as the Crucible of Progress

Aluminum billets, those unassuming cylindrical metal blocks, are the lifeblood of countless industries. Before reaching their final form, they undergo a crucial transformation within the fiery heart of a cast house. These specialized facilities, with their towering furnaces and molten metal, act as the crucible where innovation takes shape.

Within the cast house, billets are heated to extreme temperatures, transforming them from solid to liquid. This molten state allows for precise manipulation and shaping, producing new and innovative products. Advanced casting techniques, such as low-pressure and vacuum, produce high-quality billets with superior strength and consistency.

These improved billets, in turn, fuel the fires of innovation in various industries. Automotive manufacturers utilize them to create lighter and more fuel-efficient vehicles. Aerospace engineers rely on them to construct more robust and more durable aircraft. Even the electronics industry depends on high-quality aluminum billets for producing smartphones, computers, and other devices.

But the role of cast houses extends far beyond mere production. They are also hubs of research and development, where engineers and scientists collaborate to refine existing processes and invent new technologies. From exploring recycled materials to developing advanced casting techniques, cast houses constantly push the boundaries of what’s possible.

Aluminum billets are not just raw materials but the seeds of innovation. Nurtured by the heat and expertise of cast houses, these seeds grow into the products that shape our lives. As technology evolves and industries strive for ever-greater efficiency and performance, the humble aluminum billet and the cast houses that transform them will remain at the forefront of progress.

Aluminum Casting Services: Fueling Innovation Across Industries

Aluminum billet casting is a crucial process that shapes diverse and vital components for various industries. From high-performance aerospace to rugged marine applications and even specialized custom chemistries, aluminum castings are pivotal in driving innovation and progress.

1. Aluminum Casting Services for Aerospace

The aerospace industry demands ultimate strength, lightness, and reliability, and aluminum castings rise to the challenge. Please note that aircraft components utilize them in a multitude of ways.

  • Airframes:

    The primary structure of an aircraft needs to have a high strength-to-weight ratio and excellent fatigue resistance.

  • Wings:

    responsible for lift generation, demanding a lightweight and robust design

  • Landing gear:

    absorbing impact and supporting the aircraft’s weight, necessitating exceptional strength and durability

  • Engine components:

    operating in extreme environments, requiring heat resistance and superior mechanical properties

2. Aluminum Casting for Marine

In the harsh marine environment, aluminum castings offer unmatched resistance to corrosion and fatigue, ensuring the longevity and performance of various components:

  • Hulls and superstructures:

    providing structural integrity and resisting the corrosive effects of saltwater

  • Propellers and shafts:

    wproviding structural integrity and resisting the corrosive effects of saltwater

  • Deck fittings and hardware:

    withstanding constant exposure to saltwater and harsh weather conditions

  • Lifeboats and davits:

    ensuring safety and functionality in emergencies

3. Aluminum Custom Chemistries

Beyond aerospace, firearms, and marine applications, aluminum casting shines in its ability to fulfill specific needs through customized chemistries:

  • Medical devices:

    requiring biocompatible alloys for implants and surgical instruments

  • Electronics:

    demanding high conductivity and thermal management properties

  • Automotive components:

    lightweight and robust parts for fuel efficiency and performance

  • Renewable energy technology:

    tailored solutions for solar panels, wind turbine blades, and other features

Aluminum casting, with its unmatched versatility, strength-to-weight ratio, and sustainability benefits, is poised to continue shaping the future of various industries. As technology advances and new applications emerge, aluminum’s unique properties will ensure its continued dominance as a material of choice for innovative solutions.

Taber Extrusions: where innovation and aluminum meet

Transform Your Business with Taber’s In-House Aluminum Casting Solutions

Taber Extrusions offers in-house aluminum casting solutions, which include manufacturing aluminum billets for specialized industries such as aerospace and marine. Their upgraded, state-of-the-art aluminum cast house, combined with experienced metallurgists and research engineers, enables them to produce high-quality aluminum billets. They offer a full range of aluminum alloys, including custom chemistries to meet their clients’ specific requirements.

Experience Unmatched Purity and Renewability with Taber’s Aluminum Refining Process

Taber utilizes Almex’s liquid aluminum refining system (LARS) to refine and purify the aluminum before casting. This process eliminates impurities such as dissolved hydrogen gas, nitrides, oxides, and alkali metals in a controlled and environmentally friendly manner. Additionally, Taber is committed to renewability and uses 75% commercial and extrusion manufacturing scrap to highlight this dedication further.

From Testing Capabilities to Quick Facts: The Fascinating World of Taber Extrusions

Taber Extrusions offers a comprehensive suite of testing capabilities to ensure the highest quality and consistency in their products. Key capabilities include:

  • On-site alloy verification and certification:

    This ensures that the chemical composition of Taber’s aluminum alloys meet the exact specifications required by their customers.

  • Ultrasonic testing:

    This non-destructive testing method uses sound waves to detect internal defects in the aluminum castings, ensuring they are free of flaws that could compromise their performance.

The infographic features a beautiful gradient background in shades of gold and brown. At the top is crisp white text that reads “CAST HOUSE CAPABILITIES.” Directly below the text, six shapes of varying sizes, with a sleek silver gradient, are arranged in a row horizontally. Beneath the shapes, text reads “Our casting capabilities and cast house information:" followed by a list in white text outlines the impressive capabilities of the cast house, including the latest technology to ensure internal quality, entirely designed and recipe-controlled DC casting, complete alloy family casting capabilities, a homogenization center for controlled heat treatment, and an on-site laboratory for metallurgical testing and ultrasonic lab house metallurgical analysis.

Quick Facts:

  • Recycled content makeup:

    Taber Extrusions is committed to sustainability and uses significant recycled content in its aluminum products. Their billets typically contain 25-30% prime aluminum and 70-75% scrap (a combination of commercial and extrusion manufacturing scrap).

  • Environmental benefits of recycling aluminum:

    Recycling aluminum is an effective way to conserve energy. It helps save up to 95% of the energy required to refine new aluminum. This makes aluminum production more sustainable by reducing greenhouse gas emissions.

  • CO2 emissions reduction:

    Recycling 1 ton of aluminum spares the planet from 9 tons of CO2 emissions. This translates to significant environmental benefits and helps to combat climate change.

  • Aluminum’s recyclability:

    Aluminum is one of the most recyclable materials on Earth. Roughly 74% of all aluminum produced is still in use today due to its excellent recyclability. This makes it a valuable resource for future generations.

Taber’s Aluminum Casting Revolution: Innovation Forging the Future Tabers

The American aluminum extrusion company Taber Extrusions invested in upgrading its aluminum casting capabilities. Taber’s improved cast house is a testament to their dedication to achieving the broadest capabilities in the aluminum extrusion industry. Taber prefers to keep everything under one roof, from casting to extrusion, machining, and beyond — casting ingots using prime and recycled aluminum to meet the required quality and chemistry specifications.

Unlock The Potential of Your Project: Why Choose Taber?

Taber Extrusions is a full-service partner that delivers high-quality products and services. They are dedicated to meeting and surpassing customer expectations, providing the best possible service. Since 1973, Taber Extrusions has been manufacturing solid profiles as wide as 31 inches and hollows up to 29 inches. In 1995, they expanded with the purchase of an extrusion facility in Gulfport, MS. Today, Taber Extrusions also launched expanded capabilities to include micro-extrusions and 7” billet molds, and shortly thereafter, added a new Hass VF-12 CNC vertical machining center.

Certifications

  • ISO 9001:2008 (technically equivalent to EN9100:2009 and JISQ 9100:2009)
  • AS 9100C
  • ABS QUALITY ASSURANCE Program certificate no. 11-MMPQA-652. ABS Mill has approval to produce extruded aluminum alloy products for marine applications 5083H111, 5086H111, 5454H111, 5456H111, 6061T6, and 6082T6. Maximum diameter: 1.0-inch casting process included.

If you want to learn more about the U.S. aluminum extrusion process and how it can fuel innovation in your industry, consider working with a trusted partner like Taber Extrusions. With decades of experience and a commitment to quality and innovation, Taber Extrusions offers various extrusion capabilities and value-added services to help you bring your ideas to life. If you want to elevate your products to the next level, contact the best aluminum extruder today to explore how they can assist you in leveraging the benefits of aluminum extrusions.

About Taber Extrusions: 

Taber Extrusions is a well-known aluminum extrusion manufacturer serving various industries, including aerospace, infrastructure, transportation, defense, and thermal management. With facilities in Russellville, AR, and Gulfport, MS, Taber Extrusions has provided an extensive range of aluminum extrusions since its inception in 1973. The company’s dedication to delivering exceptional goods and services can be observed by its possession of plate number 1 and AS 9100 certifications.

Taber Extrusions has earned its reputation for working closely with customers to problem-solve through innovation and collaboration. With over four decades of experience, Taber has the broadest capabilities in the aluminum extrusion industry, setting a benchmark for others.

If you have any queries, please visit http://www.taberextrusions.com or call Taber Extrusions at 1-888-984-3795.

3 01, 2023

Endless Possibilities: U.S. Aluminum Extrusion Manufacturer, Taber Extrusions

2023-03-07T02:03:08+00:00January 3rd, 2023|

A bluescale graphic with blue, gold, & White laser light effects and bright confetti-like dots in upper left and lower right corners with the words, “New Year, Endless Possibilities” in the center and the Taber inverted gold triangle logo underneath, and finally, Taber’s website address – www.taberextrusions.com at the bottom.

“The power of imagination makes us infinite.”

– John Muir, Scottish-American author, environmental philosopher

Taber Extrusions, aluminum extrusion manufacturer, proves there are no boundaries when it comes to aluminum extrusion design and engineering. After almost five decades of operation, we continue to take pride in the ability to bring your imagination into reality.

The History of Taber Extrusions, aluminum extrusion manufacturer

Established in 1973, Taber has since become one of the leading aluminum extrusion manufacturers in the U.S. by combining cutting-edge technology, innovation, and unmatched customer service within various industries around the globe. We are pioneers in the extrusion of large, heavy, and wide complex shapes that set us apart in the aluminum extrusion industry.

Expansion started in 1995 when Taber acquired the Gulfport, Mississippi facility, giving easy access to its ports and industrial scraps. In time, Taber also added two additional presses and a cast house which increased our capabilities to cast, extrude, and fabricate products in-house (we oversee everything). Fabrication capabilities were added to the Russellville facility in 2014, which already houses the company’s large 8,600 MT press with three container sizes (a container for the extrusion of rectangular billet, as well as two round containers, a 16-inch, and a 20-inch). The fabrication area has been expanded several times since it was constructed, with the addition of B&O B-800 series, Marvel band saws for precision cutting, horizontal and vertical machining centers, and a Zeiss coordinate measuring machine (CMM) for quality control.

By 2017, Taber continued to expand, adding 7” billet molds to our existing 9”, 11”, 16”, and 20” diameter molds. The state-of-the-art upgrade in Gulfport, MS increased billet capacity by over 30% and allows Taber to manufacture aluminum billets for defense, marine, and other specialized industries.

Four photo collage showing the massive facilities and equipment used by Taber Extrusions in producing aluminum extrusion products.

Precision Micro-Extrusion

In 2018, Taber added precision micro-extrusion to their services which allows designers and engineers the freedom to create aluminum profiles that are un-extrudable through conventional presses. A great addition to their arsenal of capabilities, the micro-extrusion presses are built to allow the production of extrusions with wall thicknesses of 0.020 inches and tolerance capabilities of +/- 0.001 inches (depending on shape design).

Three side-by-side photos illustrating how tiny micro-extrusions actually are. (Trust us, they’re itty-bitty. And Taber Extrusions can make them like the experts they are.)

Friction Stir Welding

In April 2019, Taber Extrusions continued to answer the call to the rising demand for domestic aluminum products by breaking ground with an expanded Russellville facility to house a new friction stir welding operation. Traditional welding techniques can’t easily fuse metals such as aluminum, copper, and other metal alloys. With FSW (friction stir welding), they are joined by the solid-state joining technique in which a coalescence results from applying pressure alone or with a combination of heat and pressure.

Friction stir welding produces high-quality welds with minimal distortion and can easily be automated allowing it to be used widely in the aerospace, rail, automotive, shipbuilding, transportation, and marine industries.

Taber’s willingness to invest and deliver the widest scope of services across the aluminum extrusion industry will continue going forward according to Jason Weber, Taber V.P. of Sales and Marketing.

Haas VF-12 CNC Machine

The fairly recent addition of the Haas VF-12 CNC machine in 2021 raised the bar in their commitment to providing world-class products and services to clients and sets a strong example of how Taber continues to shape the future of the aluminum extrusion industry.

Long aluminum extrusions can be precisely made within the machine, cutting down on processing times and costs. With the internal automatic tool change capacity (30+1), the VF-12 fits the bill for Taber’s focus with the Russellville facility providing some of the largest profiles in North America.

A Taber operator using the cutting edge Taber machine called Haas VF-12 CNC machine inside the Taber facility.

What does North America’s leading vertically integrated aluminum extruder have in store for the future? For years, Taber’s direction has been aligned with one of their primary customers – the defense industry, where they’ve pioneered the highest level of quality & satisfaction in terms of providing products, offerings, and services. Taber Extrusions plans to go further and cover more ground – literally.

2023 will be a big year for all Taber facilities. In addition to the aforementioned capability expansions, Taber is also planning many capital upgrades to the line-up of existing equipment.

Today, industries and world economies are shifting to green and sustainable ways of doing business and Taber aspires to fill a leading role in providing efficient solutions to these entities. From creating aluminum extrusions which will eventually become lightweight trailers to manufacturing components for transportation infrastructure, Taber’s goal is to apply their expertise and showcase their capabilities to improve the transportation industry.

At Taber, if you can dream it, we can shape it.

Processing services include:

  • Billet casting – Gulfport, MS facility
  • Solution heat treatment
  • Stretcher/De-twister – 750-ton capacity
  • Cut-to-length
  • Custom packaging
  • Fabrication
  • Statistical process control
  • Quality assurance – defense contractor-approved
  • Artificial aging ovens

Engineering services include:

  • SolidWorks (CAD Design)
  • Extrusion design assistance
  • Tolerances in ASTM, AA, ANSI, DIN, or EN standards
  • CAD software (Auto CAD)
  • Ultrasonic testing: portable immersion (115 ft tank)
  • Analysis and testing capabilities: Chemistry, mechanical property testing, electrical conductivity testing, macroanalysis, microanalysis, Rockwell hardness test, Brinell hardness test, Webster hardness test, exfoliation corrosion test

Taber Extrusions has successfully taken business beyond the extrusion process, and allowed themselves to become a reputable full-service aluminum extrusion company capable of manufacturing complex and intricate extrusions that some companies may find impossible.

“Change The World” Kind of Crazy

As creative marketing icon Rob Siltanen once said, “People who are crazy enough to think they can change the world are the ones who do.”

 

5 photos of Taber employees enjoying company activities. On the upper right corner are 4 employees standing in a row. On the bottom right corner, is a NMLP trophy for excellence in safety, made of a metallic hardhat above a shiny, black engraved box. The 3 pictures on the left are of employees inside a big hall celebrating Halloween. The Taber logo and words “October Picnic” are in a white circle on top of pictures.

Taber has never run out of “crazy-enough-to-change-the-world” attitude when it comes to retaining employees and keeping valued clients – as they are much more than a leading aluminum extrusion manufacturer. Empowered by employee’s hearts and ambitions, Taber Extrusions strives to maintain a healthy relationship with each team member, as this is key to a successful career for both them and for the company.

Charles Stout, President of Taber Extrusions wears a blue and while golf shirt, tan khaki pants and a black belt with his arms folded neatly across his front as he kindly smiles for the camera.

“The future is determined by our collective vision, efforts, and results.  Where we go and how we perform is all about what we do as a team and has very little to do with what is going on around us.” – Charles Stout, President, Taber Extrusions

Taber Extrusions, U.S. aluminum extrusion manufacturer: Summary

Taber Extrusions is a U.S. aluminum extrusion manufacturer located in Russellville, AR and Gulfport, MS. A highly regarded provider of aluminum extrusions to a wide variety of industries including aerospace, infrastructure, transportation, defense, and thermal management, Taber offers endless possibilities. ISO 9001- and AS 9100-certified, Taber’s present and future customers can expect to see increased supply opportunities with the expanded set of extrusion solutions, programs, and services.

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet. This aluminum extrusion manufacturer is able to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS in 1995 which houses a new state-of-the-art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has been expanded multiple times.

Extruding billet in a wide range of alloys and sizes, Taber has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, this aluminum extrusion manufacturer supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions is proud of its friction stir welding capabilities, and a full offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market.

Thank you for your continued support of Taber Extrusions, LLC. If you have any questions, please visit taberextrusions.com or contact one of our Regional Sales Representatives.

Follow Taber Extrusions:

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team? Submit your resume to careers@taberextrusions.com.

3 04, 2022

Our Top Aluminum Microextrusion Blogs of All Time

2022-07-08T17:14:48+00:00April 3rd, 2022|

Blue shaded gradient over a photograph of a bridge tower and its suspension cables on the left and the U.S. flag on the right. Taber’s logo is at the very top and beneath it are the words, “The Shape of Endless Possibilities.” The logos designating minority-owned business enterprise (ISO 9001, AS 9100, NADCAP, and ABS-certified) are across the bottom in white print.

A lot has been said about the future of nano and microtechnology. This area of aluminum extrusion, which focuses on creating ever smaller products, promises solutions to age-old problems. On the silver screen, sci-fi productions have shown nano bots crawling into humans as a futuristic form of medicine. The Terminator film franchise explored the military potential of nano technology in a self-healing liquid metal of robots. Yet, examples like these are not actually all that farfetched. From self-healing metal to invasive medicine, a whole new realm of possibilities has been opened by tiny manufacturing.

At Taber, we are part of this revolution with our microextrusions. Like conventional aluminum extrusions, microextrusions are pushed through a die. Unlike conventional extrusions, the entire extrusion process is performed at a submillimeter level. In other words, the resulting product’s cross section can fit through a 1-millimeter square. Our microextrusions have found application in a wide range of industries, which we have previously explored in a series of articles on these miniscule creations.

1) Taber: Microextrusions for Defense and Aerospace

6 military jets flying across a blue sky above two military vehicles (tank and a ship) facing away from each other. The words “Taber: Microextrusions for Defense and Aerospace” are in black above the ship.

Taber Extrusions has experienced many evolutions since its founding in the early 1970s. Taber pioneered a process for extruding rectangular billet of solid profiles up to 31 inches wide or hollows up to 29 inches. Since then, it increased Taber’s billet capacity, alloy range, and ability to reuse materials. Within the last decade, fabrication capabilities were upgraded, friction stir welding was added, and of course, microextrusions became an offering. Lightweight, strong, and widely functional, microextrusions are perfect for military and aerospace components. Interior aircraft systems, AC condensers, communication systems, and firearm components all use microextrusions. Read more about it here.

2) Process, Benefits, and Examples of Medical Microextrusions

A darkened photograph of a medical room with a bunch of white medical appliances. The words, “Process, Benefits, and Examples of Medical Microextrusions” are positioned on top of the photo in white.

You don’t have to go in for a colonoscopy to understand the benefit of smaller medical tools. The microextrusions used in medicine include components that overwhelmingly support cardio- and neurovascular procedures, drug delivery, IV procedures, and other procedures that require work on a micro level. An added challenge for medical manufacturing is that conventional extrusion machinery is not quite precise enough, so it calls for special machinery. Medical microextrusions are created at a very slow rate to maintain the physical properties of the delicate material and create ultra-precise extrusions.

3) Microextrusions in the Consumer Electronics Sector

A lengthwise photograph of an open computer motherboard with all the different ports and circuits exposed, many of which are made of aluminum microextrusions. In the center of the photo are the words, “Microextrusions in the Consumer Electronics Sector” in white text.

The most widespread and easy-to-spot place where miniature extrusions are making a difference in consumer products is in electronic products. Portable, durable, and complex, computational devises like laptops and smartphones have increasingly smaller parts. From enclosures to motherboards and LED profile bays, microextrusions have become a fundamental part of electronic devices. This article outlines more aspects of consumer electronics that use precision aluminum extrusions in their design.

 

4) Aluminum Microtubing Rapidly Developing in Sync: Microextrusions

Often used in medical and surgical procedures, microtubing is a highly-valued type of microextrusion. Aluminum can provide three times as much volume per pound as other metal products – so when too much weight is detrimental, aluminum is an obvious choice. Aluminum is also anti-corrosive, making it an ideal material for many types of environments.

A metal ruler lying flat on the surface of a table showing a length of 8 inches, while several aluminum microtubes are suspended above the ruler and the words “Aluminum Microtubing Rapidly Developing in Sync: Microextrusions” are in black above the ruler and on top of the tubes.

5) From Friction Stir Welding to Micro Extrusions: Leading Aluminum Extruder Taber is Vertically Integrated

Blue shaded gradient over a photograph of a bridge tower and its suspension cables on the left and the U.S. flag on the right. Taber’s logo is at the very top and beneath it are the words, “The Shape of Endless Possibilities.” The logos designating minority-owned business enterprise (ISO 9001, AS 9100, NADCAP, and ABS-certified) are across the bottom in white print.

This last blog outlines Taber’s capabilities, ranging from friction stir welding to microextrusions. Through Taber’s unwavering commitment, present and future customers can expect expanded extrusion solutions, programs, and services in the coming years… and find endless possibilities. Read more about it here.

Despite its broad application in today’s products, the potential of microextrusions is still just being explored. As miniature aluminum extrusions become smaller and more precise, industries will continue to find new ways to create futuristic solutions to modern problems. Taber offers the highest levels of quality and the broadest range of capabilities in the industry, designed to be ready for whatever design tomorrow brings.

 

Taber Extrusions: Summary

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet, enabling the company to extrude extra-large aluminum extrusion profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS, in 1995, which houses a state-of-the-art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has been expanded multiple times.

Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond the military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. With in-house casting solutions, ultra-precision extrusion manufacturing, friction stir welding capacities, and a full range of hard and soft aluminum alloys, Taber continues to align itself as an industry leader in having the broadest available capabilities.

Today, Taber Extrusions is proud of its recently added VF-12 CNC machining line and a complete offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market. Adding these capabilities to a growing portfolio propels Taber into the future in a quest to continuously improve the quality and service we provide to our customers.

Thank you for your continued support of Taber Extrusions, LLC. If you have any questions, please visit taberextrusions.com or contact one of Taber’s regional sales managers.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

3 01, 2022

Taber Extrusions: The Shape of Endless Possibilities Since 1973

2022-02-03T22:46:16+00:00January 3rd, 2022|

A billboard-style, graphic presentation featuring various-sizes of rendered aluminum extrusions, with the words “Taber Extrusions, The Sky is The Limit” in large bold silver lettering and a caption that reads, “complex aluminum extrusions for virtually any application,” an inverted gold triangle logo next to the word “Sky” has a background of mountains behind it all.

Taber Extrusions has extrusions in the name, but it’s really a full-service aluminum extrusion company. Taber controls it all, from the casting of the billet, the extrusion process, fabrication, and finally, the logistics.

Taber possesses a commitment to meeting and exceeding customer expectations by providing both products and customer service levels that are of the highest quality. This commitment is at the core of their operating philosophy.

Taber Extrusions History

Taber Extrusions was founded in 1973, when the Taber family acquired an aluminum extrusion plant in Russellville, Arkansas from Dow Chemical (which had originally built the plant in 1970). National Material Company L.P. (NMLP) later purchased the company in 1976. The Arkansas facility was originally dedicated to the production of specific military-related, large, wide, and long extrusions for the U.S. government.

A graphic showing an outline of the state of Arkansas, with a red map pin and Taber’s gold inverted triangle logo marking Russellville. The words “The Shape of Endless Possibilities” are to the right of the map.

Taber’s Russellville facility houses the largest rectangular aluminum extrusion press in North America, which uniquely positions Taber to extrude super-wide shapes – much more comprehensively than is possible with traditional round containers. This rectangular container allows them to supply some of the industry’s widest, most complex, multi-void hollows.

In 1995, the Gulfport, Mississippi facility was acquired in response to the growing need in the domestic market for aluminum billet products. Taber added 7″ billet molds to their existing extrusion billet casting profile.

With the intention to expand even further, in 2015, Taber upgraded the Russellville fabrication facility even more. By 2017, Taber’s aluminum cast house expansion was completed and acquired 7″, 9″, 11″, 16″, 20″, and 10″ x 20″ rectangular billet molds.

Taber completed the relocation and start-up of its micro-extrusion press lines in 2018. This greatly expanded their supply possibilities with extrusion solutions, programs, and services. Taber’s newest ultra-precision extrusion manufacturing lines have a product envelope with a circle size of 3 inches or less and a weight per foot of 1 lb. or less. The micro-extrusion presses differ from traditional extrusion presses in that they can produce extrusions with a wall thickness of 0.010 inches and tolerances of +/- 0.001 inches. Designers and engineers can use these micro-extrusion production centers to develop profiles that would otherwise be impossible to extrude using conventional presses.

Angle on 8 new shovels with white Taber Extrusions hard hats resting neatly on each shovel handle, resting on holders just beyond a mound of freshly turned dirt from a nicely manicured lawn area in front of Taber’s Russellville, Arkansas aluminum extrusion facility.

In April 2019, Taber held a groundbreaking ceremony to announce its newest in-house FSW capability, making them a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

Congressman Steve Womack described how he sees Taber’s role from both a local and national perspective:

“The expansion of an existing company such as Taber Extrusions means a lot more than the location of a new company. It means that Taber is in the right place and has what it needs to succeed. Taber plays an important role in the defense of our nation with products that are an asset to our defense capabilities.”

“This was an obvious next-step for Taber,” said Jason Weber, V.P. of Sales and Marketing, in an article by Light Metal Age Magazine. “The company was founded in 1973, and never stopped diversifying, adding new capabilities, and technologies. We are known for aluminum extrusions, fabrication, billet casting, ultra-precision extrusions. Friction stir welding was going to happen eventually.”

A slick-looking 3D-rendered graphic of Taber Extrusion’s Haas VF-12 CNC machine on the right side of Taber’s official gold inverted triangle logo, and the words, “Introducing out new Haas VF-12/40”

As for the most recent addition to Taber’s extrusion capabilities, they announced the Haas VF-12 CNC. This one-of-a-kind machine allows Taber’s top engineers to design optimal extrusion shapes using specialized software to have them made within this “self-contained factory,” all in one precise and effective process.

Weber had this to say about their 2021 machining center expansion –

“We will continue to invest in technologies that provide the widest scope of services in the aluminum extrusion industry. The Haas VF-12 CNC machine is yet another example of our willingness to invest and deliver the widest scope of services across the aluminum extrusion continuum.”

See our company timeline infographic here.

Helping Shape Our Community

A graphic featuring the Taber inverted gold triangle logo and the words “Powered by Ambition” atop a background of aluminum decking profiles with a dark blue hue for a wallpaper effect.

Taber cares about the communities in which their employees live and work. Their goal is to provide their employees with a safe and secure workplace that has an emphasis on personal and professional development, as well as cultivating an attitude focused on delivering genuine and reliable service. Excellent customer service will always stand out, and Taber enjoys the many long-term relationships which have developed over the years because of the personal accountability that they give to their customers.

Forming and shaping the identity of a community is one of the greatest things about Taber’s position. Not only are local businesses like Taber a crucial element in creating a culture for the community, but they also build connections and relationships with the people.

Work at Taber Extrusions

As an aluminum extruder with extremely broad and unique capabilities there is no question that Taber’s employees have been the foundation of their success. They have developed an atmosphere where people are respected and appreciated. The Taber family plans to continue to foster careers that are right for their people, and right for their business. There is no question: Taber’s employees power their success.

A 2-panel graphic – right panel is a wide shot of an elegant rectangular black lacquer pedestal adorned with a silver cast hard hat with the NMLP inverted triangle logo with words inscribed. The left panel reads, “Taber Extrusions Russellville, AR. Awarded 2018 Safety Excellence Award.”

Pictured above: Taber Extrusions took home National Material L.P.’s 2018 Safety Excellence Award for exceptional safety management at their Russellville, Arkansas facility.

Taber is growing fast, and we are seeking talent in engineering, operations, sales, and more! You may be exactly what we’re looking for in our vision for future growth. Feel free to apply and place your resume in our database. We have an extensive community of career opportunities, and we are always on the hunt for great talent and professionals. You can also apply to an open position which will either match you to your next career move or place you in our network to receive job updates.

View our open career listings here!

Taber Extrusions: Summary

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude extra-large aluminum extrusion profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS in 1995 which houses a state-of-the-art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has been expanded multiple times.

Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. With in-house casting solutions, ultra-precision extrusion manufacturing, friction stir welding capacities, and a full range of hard and soft aluminum alloys, Taber continues to align itself as an industry leader in having the broadest available capabilities. 

Today, Taber Extrusions is proud of its recently added VF-12 CNC machining line and a full offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market. Adding these capabilities to a growing portfolio propels Taber into the future in a quest to continuously improve the quality and service we provide to our customers.

Thank you for your continued support of Taber Extrusions, LLC. If you have any questions, please visit taberextrusions.com or contact one of Taber’s regional sales managers.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

22 11, 2021

From Friction Stir Welding to Micro Extrusions: Leading Aluminum Extruder Taber is Vertically Integrated

2021-11-22T21:52:41+00:00November 22nd, 2021|

A graphic presented in various shades of blue, with a faint image of a bridge that resembles the Golden Gate, and an American flag flowing in the wind with the official Taber logo, the words “The Shape of Endless Possibilities,” and certification seals for ISO 9001, MBE, Made in the USA, NADCAP, and ABS Group.

Taber Extrusions, located in Russellville, AR and Gulfport, MS, is a highly regarded provider of aluminum extrusions to a wide variety of industries including aerospace, infrastructure, transportation, defense, and thermal management. A minority-owned business enterprise which is ISO 9001, AS 9100, NADCAP, and ABS certified, Taber’s present and future customers can expect to see increased supply opportunities with the expanded set of extrusion solutions, programs, and services.

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS which houses a new state-of-the-art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has since been expanded multiple times. Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond military since its inception and supplies cast and extruded aluminum products in a variety of soft and hard alloys.

Today, Taber Extrusions is proud of its added friction stir welding capabilities, full offering of extruded aluminum components, value-added machining services and raw material supply to the North American market. The addition of in-house FSW capabilities makes Taber Extrusions a vertically integrated supplier of FSW panels and assemblies never seen before in North America.

ALUMINUM EXTRUSIONS

A graphic with four square sections placed on top of a gradient steel beam background in varying shades of greyish blue hues. There are two collections of aluminum extrusion shape renderings; and the upper left reads “Aluminum Extrusions” with the official Taber logo prominently situated below.

Known as a leading aluminum extruder, Taber offers a full range of aluminum alloys including hard, soft, marine, and armor grade. Choose from 2000, 5000, 6000, and 7000 grades with custom chemistries available for specific metal fabrication needs. Taber’s aluminum extrusions range spans from less than 1 lb./ft. to over 140 lbs./ft., making Taber the broadest extruders of aluminum profiles in the industry. Their multi-void hollow capability is up to 29” wide, and they can produce solid extrusions up to 31” wide. As part of Taber’s value-added approach, they offer design assistance for custom and specialty aluminum profiles.

Taber also offers the only 28” x 10” rectangular container size in North America.

In a rectangular container, uniform metal flow in width and thickness of wider bars and profiles, the following is achieved in contrast to round container of similar geometry:

  • The flatness can be controlled to within 75% of AA specification on wide panel, multivoid hollow profiles of up to 29” width.
  • Contour on most profiles can be controlled as per the spec without secondary operations.
  • Superior dimension control and consistency throughout the length of the extruded profile.

FABRICATION CAPABILITIES

An extreme close-up photo of a CNC machine spindle with the words, “Introducing new state of the art aluminum fabrication facility – dedicated to innovation” in print on the right side.

Taber’s aluminum fabrication capabilities include precision sawing, horizontal machining and manufacturing, extra-large CNC machining, 5-axis CNC machining, multi-axis machining, and a vertical machining center. Taber’s cut tolerances cover length and squareness of cut (up to +/- .050″) across a maximum 36″ width (minimum cut length of .75″). These precision saw-cutting capabilities for rod & bar/standard extruded shapes and customized aluminum extrusion profiles saw cut with greater accuracy, providing their customers with a product precise enough to be loaded directly into their machining centers. The precision cut blanks save customers time and money compared to having to cut mill lengths in-house.

Machinery — Aluminum CNC machining services:

  • Haas VF-12… COMING SOON!! (Link to latest blog on this topic)
  • Haas VF-7
  • EMMEGI Satellite XT
  • OKK Horizontal Machining Center
  • Zeiss CMM

Machinery – Aluminum precision cutting & sawing services:

  • BO Saws B-800
  • Marvel Band Saw

Visit Taber Extrusions’ Fabrication web page for videos and details!

ALUMINUM CAST HOUSE

Taber Extrusion’s brightly lit, modernized Gulfport, Mississippi cast house, focus is on 16 large, stacked aluminum billets.

With the completion of a 2017 cast house modernization, Taber has increased its billet capacity by over 30%, expanded its range of high quality aluminum alloys (hard, soft, marine, aerospace, and defense), and enabled the use of more diverse scrap material in its process, allowing for the production of billet with high recycled content. “We have evolved into a fully integrated supplier with control over our raw materials by casting the alloys and diameters necessary to feed our extrusion presses,” says Eric Angermeier, President of Taber Extrusions.

Eric Angermeier, President of Taber Extrusions, seated at his desk with a welcoming smile.

“Our recent cast house modernization has significantly increased the billet quality that will flow through all aspects of our business. Our capabilities to serve diverse markets are greatly enhanced and we now have capacity for third party sales of extrusion billet and large forging stock,” Angermeier adds. (Read full article in Light Metal Age magazine here.)

Taber launched their “Billets Straight to You” (aluminum billets for immediate sale) campaign in 2020, which includes aluminum alloys 6061 and 6063, with 6005, 6005A, 6082 available upon request.

Taber Extrusion’s magazine ad showing a photo of billets being dipped for cooling by a Taber-branded billet lift, and the “Aluminum Alloys Straight to You” information, which is the same content provided in this article.

MICRO-EXTRUSIONS

A measuring ruler showing 6.5 inches with a series of micro extrusion shape renderings encapsulated in a 1” square box alongside 5 bullets of text explaining "Greater design flexibility, high-quality precision aluminum extrusions at machined tolerances, reduced costs, thin wall capability, and excellent surface finish."

Taber’s micro-extrusion manufacturing lines have a production envelope with a circle size of 3 inches or less and a weight per foot of 1 lb. or less. For comparison, the 8,600 ton press in Taber’s Russellville facility produces profiles with a minimum weight of 4 lbs. per foot.

Unlike traditional extrusion presses, these micro-extrusion presses are built to allow for the production of extrusions with wall thicknesses of 0.010 inches and tolerance capabilities of +/- 0.001 inches. These miniature extrusion production centers allow designers and engineers the freedom to create profiles that are un-extrudable through conventional presses.

Jason Weber, V.P. of Sales and Marketing at Taber Extrusions, wearing a light blue oxford and a white Polo zip-up sweater, smiling for the camera.

“As computers get smaller and smaller, the heat sinks used in those computers need to likewise get smaller… they can also be used in industrial applications, with housings for sensors, and in military applications, as components for drones. So, there’s a lot of market potential for micro-extrusions,” explains Jason Weber, Taber V.P. of Sales and Marketing, in Light Metal Age Magazine, 2018.

FRICTION STIR WELDING

Wide angle of Taber Extrusion’s friction stir welding machine with the headline in bold black capital letters, “FRICTION STIR WELDING: WE’RE READY FOR BUSINESS” with Taber’s official logo underneath.

Taber’s FSW capabilities include simultaneous two-side welding, double wall hollow extrusions up to 6.25 inches tall, 32 inches wide, and accepts lengths up to 65 feet long. Taber’s friction stir welding production cell is capable of creating panel assemblies 200 inches wide by 65 feet long, with integrated pre-joining profile trimming. With profile widths up to 31 inches, lengths up to 65 feet, and ability to weld up to 3/4 of an inch in a single pass, Taber has an operational envelope that is unmatched within the industry.

Friction stir welding is commonly used in the rail, automotive, marine & shipbuilding industries, military & defense, commercial & industrial construction, infrastructure, and in aviation & aerospace.

The addition of in-house FSW capabilities makes Taber Extrusions a vertically integrated supplier of FSW panels and assemblies never seen before in North America.

“This was an obvious next-step for Taber,” said Jason Weber, V.P. of Sales and Marketing, in a 2019 article by Light Metal Age Magazine, “the company was founded in 1973, and never stopped diversifying, adding new capabilities, and technologies. We are known for aluminum extrusions, fabrication, billet casting, ultra-precision extrusions. Friction stir welding was going to happen eventually.”

 

LEADING ALUMINUM EXTRUDER TABER

INDUSTRIES SERVED:

  • Government/military
  • Aircraft/aerospace
  • Marine/shipbuilding
  • Infrastructure
  • Electronics
  • Medical
  • Transportation
  • Rail car
  • Mining
  • Industrial
  • Agricultural
  • Sporting goods
  • Custom shapes for most any application

Taber Extrusions is a full-service partner with an unwavering commitment to consistently meeting and exceeding customer expectations by providing both products and service of the highest quality. This commitment is at the core of everything they do… making certain that whatever you can dream, they can give it shape.

Thank you for your continued support of Taber Extrusions. If you have any questions please visit taberextrusions.com or contact one of our Regional Sales Representatives.

Follow Taber Extrusions:

LINKEDIN: https://www.linkedin.com/company/taberextrusions/
FACEBOOK: https://www.facebook.com/taberextrusions/
TWITTER: https://twitter.com/taberextrusions

1 03, 2021

Taber: Microextrusions For Defense and Aerospace

2021-03-01T20:55:09+00:00March 1st, 2021|

Two images side-by-side, on left: long-range radar antenna used to track space objects and ballistic missiles. On right: A military radar antenna which rotates steadily, used for aircraft detection.

Like conventional aluminum extrusions, microextrusions are pushed through a die. Unlike conventional extrusions, the entire extrusion process is performed at a submillimeter level. In other words, the resulting product’s cross section can fit through a 1-millimeter square. Since microforming was first explored in 1990, several microextrusion processes have been developed and found to be especially valuable in the defense and aerospace industries.

“Taber was originally recognized for our large shapes and now we are establishing ourselves as microextruders. Since we’ve added microextrusions, friction stir welding, and billet casting, we’re pretty much spanning the gamut of aluminum extrusion competence,” says Jason Weber, VP of Sales and Marketing at Taber Extrusions. “We were already well-versed within the defense and aerospace markets but adding miniature aluminum extrusions to our capabilities has allowed us to become a one-stop shop for our customers in those industries. Our diversification has opened the door wide for our customers.”

Three side-by-side images illustrating how strikingly small microextrusions are. Various aluminum profiles are lined up creatively next to measuring rulers.

Taber Extrusions has experienced many evolutions since its founding in the early 1970s. Established in Russellville, AR, Taber pioneered a process for extruding rectangular billet, able to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Since then, the Gulfport, MS facility was added, which increased Taber’s billet capacity, alloy range, and ability to reuse materials. Within the last decade, fabrication capabilities were upgraded, friction stir welding was added, and of course, microextrusions became an offering.

MICROEXTRUSIONS FOR DEFENSE AND AEROSPACE

For which type of end-use applications are Taber’s microextrusions being utilized?

 

Defense

 

Precision is a must for military, defense, and firearms manufacturing – requiring strength, complexity, and tight tolerances. Aluminum’s high strength-to-weight ratio makes it the ideal material for many defense product applications such as:

 

  • Communications systems
  • Electronics thermal management/enclosures
  • Guidance systems
  • Radar systems
  • Weapons systems
  • Firearms components and accessories
A U.S. Air Force T-38 Talon, British Royal Air Force Eurofighter Typhoon, French Air Force Dessault Rafale, and U.S. Air Force F-22 fly in formation above the clouds on a sunny day.

Aerospace

 

From the Wright brothers to NASA, aluminum has helped make it possible for humans to fly above the Earth onward to explore other galaxies. Aluminum’s minimal maintenance, lightweight with high strength, flexibility at low temperatures, and ability to engineer a wide range of functionality into components, makes it an obvious choice for solutions in aircraft and aerospace.  For the most part, microextrusions function out of site and you’ll never know they are all around you. However, they serve a crucial role in aerospace:

 

  • Interior aircraft systems
  • Supplemental oxygen systems
  • Electrical/Communication Systems
  • Passenger Comfort Systems
  • Coolant radiators
  • Oil coolers
  • Transmission coolers
  • Intercoolers
  • AC condensers
  • Passenger service systems
  • Other fluid/gas systems

As aluminum has played an important role in the defense and aerospace applications for many years, a new generation of aluminum-lithium alloys are offering aircraft manufacturers even more savings when it comes to weight and fuel. Beyond aluminum’s high strength-to-weight ratio and excellent formability, its anticorrosive properties make it a top choice. When aluminum is exposed to air, it forms a hard microscopic oxide coating, sealing it from the environment. This tight oxide bond is a compound not found in nature, but an aluminum alloy created to provide a long-lasting protective solution. These unique properties allow microextrusion manufacturers like Taber Extrusions to furnish extremely strong, precise, and long-lasting miniature extrusions to end users in a wide range of markets.

Taber’s Miniature Extrusion Capabilities

  • Up to 0.8 In2 cross sectional area
  • Special cases down to 0.075 In2
  • Profile circle size up to 3″
  • Minimum wall thickness possible to 0.010” (select cases)
  • Key characteristic tolerances possible ±0.001” (select cases)
: The word “microextrusions” reflects on a metal ruler up to the 4-inch mark, with 3 sizes of square hollow-shaped miniature extrusions lined up against the 1-2-inch marks.

More About Taber Extrusions: 

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS, in 1995 which houses a new state-of-the-art cast house and two additional presses, microextrusion capabilities, and the fabrication area has been expanded multiple times.

Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions has completed the addition of in-house friction stir welding capabilities, and carries on their offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market – making them a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com.

Become a customer today! Visit us or request a quote: https://taberextrusions.com or call us at (888) 985-5319.

21 12, 2020

Taber Extrusions: Our Friction Stir-Welding Timeline

2020-12-16T04:23:04+00:00December 21st, 2020|

: Infographic that illustrates Taber’s friction stir-welding timeline: 1. March 2019 2. April 2019 3. July 2020 – ending with a CTA that reads, “Learn more about friction stir-welding capabilities like you’ve never seen HERE!’’

 

Full-service provider of aluminum extrusions, Taber Extrusions, has completed the addition of in-house FSW capabilities, making them a vertically integrated supplier of FSW panels and assemblies never seen before in North America.

Friction Stir-Welding Capabilities Like You’ve Never Seen

Adding to their legacy of innovation, Taber’s new FSW capabilities include simultaneous two side welding, double wall hollow extrusions up to 6.25 inches tall, 32 inches wide, and accepting lengths up to 65 feet long. Taber’s friction stir-welding production cell is capable of creating panel assemblies 200 inches wide by 65 feet long, with integrated pre-joining profile trimming. With profile widths up to 31 inches, lengths up to 65 feet, and an ability to weld up to 3/4 of an inch in a single pass, Taber has an operational envelope that is unmatched within the industry.

Friction stir-welding is commonly used in the rail, automotive, marine & shipbuilding industries, military & defense, commercial & industrial construction, infrastructure, and aviation & aerospace sectors.

 

TABER EXTRUSIONS HISTORY AND RECENT GROWTH

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS in 1995 which houses a cast house and two additional presses, and multiple expansions of value added fabrication services. Taber continues to extrude billet in a wide range of alloys and sizes, including 7″ billet molds, and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies extruded products in a variety of soft and hard alloys. In 2018, Taber added ultra-precision® extrusions to their capabilities allowing them to further serve customers in electronics, computer, and medical industries. Taber recently announced yet another exciting launch into friction stir-welding, positioning them as a vertically integrated supplier of FSW panels and assemblies never seen before in North America.

Thank you for your continued support of Taber Extrusions, LLC. If you have any questions please visit taberextrusions.com or contact one of Taber’s Regional Sales Managers.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

11 04, 2020

The Lifecycle of an Aluminum Billet in The Extrusion Process

2020-05-11T21:45:55+00:00April 11th, 2020|

infographic that takes us through the lifecycle of an aluminum billet in the extrusion process: 1. The aluminum alloy chemistry 2. Billet casting 3. Aluminum extrusion process 4.Delivery 5.End Product 6. Recycling! – Ending with a CTA that reads, “Are you located in North America? Call or visit our website to see if you qualify for Taber’s “Billets Straight To You” inventory! 7”, 9”, and 11” billet delivered in a week!”

TABER EXTRUSIONS HISTORY AND RECENT GROWTH

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS., in 1995 which houses a cast house and two additional presses, and multiple expansions of value added fabrication services. Taber continues to extrude billet in a wide range of alloys and sizes, including 7″billet molds, and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies extruded products in a variety of soft and hard alloys. In 2018, Taber added ultra-precision® extrusions to their capabilities allowing them to further serve customers in electronics, computer, and medical industries. Taber recently announced yet another exciting launch into friction stir welding, positioning them as a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

Thank you for your continued support of Taber Extrusions, LLC. If you have any questions please visit taberextrusions.com or contact one of Taber’s Regional Sales Managers.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

11 03, 2020

Taber Aluminum Alloys: Straight to You!

2020-05-12T17:58:44+00:00March 11th, 2020|

Aluminum billets being casted at Taber Extrusions’ upgraded aluminum casthouse in Gulfport, Mississippi.

Here at Taber, we’ve listened to market demands by updating our Gulfport, MS. casthouse, and we are now proud to offer top quality aluminum alloys made in the U.S.A. delivered to you within a short lead time.

From Aluminum Alloy to End Use

Aluminum billets (also referred to as “logs” or “ingots”) are not of practical use until they have been formed into more functional shapes and sizes. While they have already been put in the furnace, they still require a series of shaping and molding procedures such as hot and cold working, milling, and cutting.

Aluminum billets are considered fresh and raw, and they must undergo a series of manufacturing processes before they can be used for various purposes. Billets are made by means of freezing molten liquid and are later exposed to extremely low temperatures in order to allow the metal to take shape and solidify in chemical structure. The temperature manipulates the metal’s physical properties and tones its strength and durability. The subsequent processes provide the metal’s curved mold design, so it can fit inside the allotted spaces provided by other machines, which complete finishing procedures.

Taber cast house favoring a freshly casted stack of 16 billets.

 

Proper casting is important, as it determines the quality of the product upon going through the final processing stages. These stages influence the billet’s strength and flexibility. The billets undergo a number of tests before they are sold.

Taber’s “Alloys Made in The U.S.A. For Immediate Sale” Chemical Composition Chart

A chemical compound chart for the 6061, 6063, 6005, 6005A, and 6082 alloys.

 

If you are looking for top quality aluminum alloys made in the U.S.A. delivered to you within a short lead time, look no further than Taber Extrusions.

Taber is proud to announce their “Aluminum Alloys Made in The U.S.A. For Immediate Sale” initiative – featuring short lead times and less than truckload quantities.

General specifications include aluminum alloys 6061 and 6063.* Diameters offered include 7”, 9”, 11” and 16” (actual diameter 15 5/8”) and log lengths of 191” (+.125” -0). Specific chemical composition for alloys can be viewed on Taber’s website. Freight Terms: Freight on Board – Gulfport, Mississippi.

Anticipating a successful aluminum alloy sale, Taber recommends that customers call for availability. “When our casthouse was upgraded in 2017, we were thrilled to be able to offer extrusion logs to our fellow extruders. Now, in 2020 we are excited to add stock and speed to the equation.” says Jason Weber – VP Sales and Marketing at Taber. The Gulfport Casthouse is uniquely situated with port access as well as easy access to industrial scrap. These input factors

coupled with the recently refurbished casting equipment with the LARS® in-line degassing and purification system supplies chemistries and consistencies which rival those of larger producers.

About Taber Extrusions

Taber Extrusions is a full-service partner with an unwavering commitment to consistently meeting and exceeding customer expectations by providing both products and services of the highest quality. This commitment is at the core of Taber’s value-added philosophy.

Unique, customized capabilities are key. Taber’s specialty is the manufacturing of complex and intricate extrusions which competitors consider difficult or even impossible. Taber’s full range of extrusion presses give them unmatched flexibility and profile capabilities. Their value-added philosophy, along with their impressive portfolio of custom capabilities and top-tier customer service is why Taber Extrusions has been a leader in the extrusion industry for over four decades.

Become a customer today! Visit us at https://taberextrusions.com/. You can also contact us/request a quote on our website, or call us at (888) 985-5319.

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