31 08, 2023

Which Aluminum Alloys are Best for Welding?

2023-08-31T20:18:45+00:00August 31st, 2023|

Taber gold inverted triangle logo is below the blog’s title in bold white face font with square aluminum hollow tubes stacked on top of each other in the background.

When it comes to welding, aluminum might not be the first material that comes to mind. However, this versatile metal can be welded with the right approach. Due to its lower melting point and higher thermal conductivity, welding aluminum requires a different technique than welding steel. If you’re planning a welding project with aluminum, choosing the right material is crucial for achieving successful results. So, how do you choose the best aluminum alloy for welding? Look no further, Taber Extrusions, has you covered!

To get a better understanding of which aluminum alloys are best for welding, let’s first define objectives and whether it’s necessary that the material is alloyed for the welding process.

 

Aluminum vs. Aluminum Alloy

 Both pure aluminum and aluminum alloys can be welded using a variety of welding techniques such as tungsten inert gas (TIG) welding and metal inert gas (MIG) welding. However, it is important to note that welding pure aluminum can be more challenging than welding aluminum alloys due to its lower melting point, and higher thermal conductivity — which can lead to warping, distortion, and burn-through during the welding process.

Unlike pure aluminum, aluminum alloys are materials made by combining aluminum with one or more other elements to improve its mechanical, physical, and chemical properties. Some common alloying elements include copper, magnesium, silicon, zinc, and manganese. Aluminum itself has good properties such as high strength-to-weight ratio, corrosion resistance, and conductivity — but by alloying it with other elements — its properties can be further enhanced or customized to suit specific applications.

 

Weldability of Aluminum Alloys

Aluminum alloys are generally considered to be weldable, but the weldability can vary depending on the specific alloy and its composition. Some aluminum alloys are easier to weld than others due to their specific properties.

Here are some general factors that affect the weldability of aluminum alloys:

Alloy composition

  • Different alloying elements can significantly impact the weldability of aluminum alloys. For example, alloys with high levels of magnesium or zinc can be more difficult to weld due to their tendency to form brittle intermetallic phases during welding.

Thickness

  • The thickness of the material being welded can affect the heat input required to produce a successful weld. Thicker materials require more heat input, which can make it more challenging to maintain a consistent welding temperature and can increase the risk of distortion and cracking.

Surface preparation

  • Proper surface preparation is critical for achieving a successful weld. Aluminum alloys should be cleaned and degreased before welding to remove any contaminants that could lead to porosity or other defects in the weld.

Welding technique

  • Welding technique can also impact the weldability of aluminum alloys. Tungsten inert gas (TIG) welding is generally considered the most suitable method for welding aluminum, but metal inert gas (MIG) welding can also be used.
Infographic showing the different types of aluminum alloys classified as numbered series with similar properties.

How Aluminum is Joined Through the Welding Process

There are several ways of joining aluminum, depending on the specific application and requirements of the joint. Some common methods of joining aluminum are adhesive bonding, mechanical fastening, and welding.

Adhesive bonding

  • This process involves using a specialized adhesive to join two or more pieces of metal together. Adhesive bonding can provide a strong and durable joint, but it requires careful surface preparation and may not be suitable for high-stress applications.

 Mechanical fastening

  • Mechanical fasteners such as bolts, screws, and rivets are used to hold two or more pieces of material together. Mechanical fastening is a simple and cost-effective way of joining aluminum, but it may not be suitable for applications that require airtight or watertight joints.

Welding

  • Welding is the process of melting and fusing two or more pieces of metal together to form a permanent joint. There are several welding processes used for aluminum alloys, including GTAW (gas tungsten arc welding), GMAW (gas metal arc welding), FSW (friction-stir welding), and laser welding.
On the left is a person welding metal material and on the right is a robotic arm welding aluminum.

Welding Methods

  • Gas Tungsten Arc Welding (GTAW/TIG)

    is a popular welding method for aluminum alloys. This method uses a tungsten electrode to create an arc that melts the base metal, and a filler metal is added to create the joint. GTAW offers excellent control over the heat input, making it suitable for welding thin aluminum sections.

  • Gas Metal Arc Welding (GMAW/MIG)

    is another popular welding method for aluminum alloys. This method uses a consumable wire electrode that is fed through a welding gun. The wire melts to form the weld, and shielding gas is used to protect the weld from contamination. GMAW is a faster welding method than GTAW, but it may not provide the same level of control over the heat input.

Taber Extrusions friction stir welding line in Russellvile, Arkansas and the words, “FRICTION STIR WELDING: WE’RE READY FOR BUSINESS” and Taber’s official inverted gold triangle logo.

 

  • Friction-Stir Welding (FSW)

    is a solid-state welding method that uses a rotating tool to generate friction and heat, which softens the base material and allows for the creation of a weld. FSW can create strong, defect-free welds in aluminum alloys with minimal distortion.

  • Laser Welding

    is a high-precision welding method that uses a focused laser beam to melt the base material and create a weld. Laser welding can be used for welding thin aluminum sections with excellent precision, but it may not be suitable for thicker sections.

In conclusion, selecting the best aluminum and/or aluminum alloy for welding requires careful consideration of its properties and intended application. Today, aluminum alloys are widely used in a variety of industries and applications, including aerospace, automotive, construction, packaging, and consumer goods. They are often preferred over other materials because of their lightweight, durability, and versatility.

Leading aluminum extrusion manufacturer, Taber, offers expert capabilities – including advanced friction stir welding services – and employs a wide range of materials to help turn your vision into reality. Proud to be BABA Certified Compliant, Taber’s team of professionals will guide customers on the most fitting materials and manufacturing techniques for your builds and projects.

About Taber Extrusions

An American flag is tastefully laid down on a white background at the far right — with a bold red stamp in the lower center saying “approved,” on the upper left corner is the Taber Extrusions’ company logo, and just below it is the title of the article, “BABA Certified: Aluminum Extrusions Manufacturer Sourced in the USA” written in a black bold font.

Taber Extrusions is a leading US-based aluminum extrusion manufacturer, is based out of Russellville, AR and Gulfport, MS. The company caters to various industries such as aerospace, infrastructure, transportation, defense, and thermal management, providing an extensive range of aluminum extrusions. Their ISO 9001 and AS 9100 certifications testify to their commitment to providing superior quality products and services to their existing and prospective customers.

Since their inception in 1973, Taber has worked to earn a reputation for working closely with customers to problem-solve through innovation and collaboration. Taber has established notoriety for the highest levels of quality and responsiveness over four decades, and proudly holds the title of broadest capabilities in the aluminum extrusion industry.

If you have any questions, please visit taberextrusions.com or call Taber Extrusions directly at: 1-888-984-3795.

 

Follow Taber Extrusions:

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

YOUTUBE: https://www.youtube.com/@TaberExtrusions

 

Interested in becoming a part of the Taber Team? Submit your resume to careers@taberextrusions.com.

8 08, 2023

In Focus Spotlight: Meet Shae Bradley

2023-08-08T20:38:35+00:00August 8th, 2023|

Taber Extrusions' In Focus Spotlight employee Shae Bradley

Meet this month’s In Focus Spotlight Shae Bradley, Customer Service Manager extraordinaire.

Job duties & responsibilities of Taber’s In Focus Spotlight:

I spend a lot of my day working with our customers to update them on the status of their orders, quotes for for new products as well as existing ones.  I enter purchase orders and run the normal sales reports.  I think the thing that sets this position apart being the point person that brings the customers and the production team together.  Taber is not just an extrusion business and our customers are more than just pieces of aluminum going out the door.  Our team works hard to make products that have a huge impact around the world and I think it’s important for all of us to see what our work makes possible and those it affects.

Where did you work prior to Taber; same industry or something totally different?

Before Taber, I worked in a completely different industry. I was a marine dealership and worked in both a Sales position and as the Finance Manager. 

What do you hope to bring to Taber in terms of leadership and company culture?

Looking at the history of Taber and knowing our capabilities, Taber’s future has great potential.  I hope to add more authenticity to our relationships, integrity, and accountability. 

Hometown? 

I was born about 30 miles West of here in Clarksville, Arkansas but live in the Dover area now.

Family, children? 

I am the mom of a seven-year-old boy, Easton.  He’s as ornery as he is cute! I have an amazing family that consists of both the ones I was blessed with at birth and the ones that were hand picked throughout the years.

When you’re not at work, what would we find you doing?

It seems all my favorite things have a season.  Right now, I’m helping coach my son’s baseball team.  I love bass fishing and my most anticipated hunting season is definitely duck season.  The past several years I’ve come to love jumping in the right seat to go flying.

Taber Extrusions' employee Shae Bradley with son
Taber Extrusions' Shae Bradley with young baseball team

Favorite part about working for Taber so far?

Each day is different and I get to work with some pretty great people.

What sets Taber apart from other companies that deliver the exact same things?

I don’t really think there is another company with the exact same things. Taber’s capabilities are very unique. We offer the same type services, but the combination of our large press, friction stir welding, fabrication and micro extrusions sets us apart.

Taber is growing rapidly. Any advice for those looking to join the Taber team?

Be open-minded and ready to learn. There hasn’t been a day that I haven’t learned something new.

What do you think the future holds for Taber?

The future is wide open and can be whatever we commit to make it.

Taber Extrusions' 3D logo: the word TABER is all caps and silver over an inverted triangle made with 5 gold horizontal bars, a drop shadow beneath, in front of a white background

Learn about other team members of Taber Extrusions through our In Focus Spotlight.

Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com.

Become a customer today! Visit us or request a quote: https://taberextrusions.com or call us at (888) 985-5319.

More About Taber Extrusions: 

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS, in 1995 which houses a new state-of-the-art cast house and two additional presses, microextrusion capabilities, and the fabrication area has been expanded multiple times.

 

Taber Extrusions' In Focus employee Shae Bradley standing in front of yellow plane

Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions has completed the addition of in-house friction stir welding capabilities, and carries on their offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market – making them a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

FACEBOOK: https://www.facebook.com/taberrecruitment

TWITTER: https://twitter.com/taberextrusions

26 07, 2023

Aluminum Extrusions for Military & Defense

2023-07-26T00:20:21+00:00July 26th, 2023|

Classic black and white background featuring a huge, docked battleship on the left and on the right, viewed from their backs are a line of soldiers. In the foreground is a gradient blue banner featuring the blog title and the Taber logo at the bottom left corner.

One of the great presidents of the United States, Theodore Roosevelt, once said, “Speak softly and carry a big stick; you will go far.” I cannot describe how this quote perfectly captures the essence of diplomacy and military readiness. This quote highlights the importance of strength and resolve in achieving one’s goals. For this reason, Taber is proud to support our nation through aluminum extrusions in military and defense.

In today’s world, military strength and readiness play a critical role in maintaining peace and security. Exploring the latest technologies and materials that can give our armed forces an edge is essential. One industry that has become increasingly important in the defense and military sectors is the Aluminum extrusion industry.

Aluminum extrusions are widely used in various defense and military applications.  This includies aerospace and aircraft construction, armored vehicles, and weapons systems. Aluminum is a lightweight yet solid material that offers several advantages over other metals. Resistance to corrosion, excellent strength-to-weight ratio, and the ability to be shaped easily into complex geometries are just a few examples.

Nations worldwide continue to invest in their defense and military capabilities. As a result,  Aluminum extrusion has emerged as a critical technology in pursuing high-level defense capabilities and superiority.

Colored elegantly in sepia is a calm river and leading them as they walk in the grassy banks is a young woman, a boy, and a girl. The woman holds a large stick resting on her shoulders, with tiny birdhouses made of wood dangling on a string. The quote, “Speak softly and carry a big stick; you will go far.”, is beautifully written in cursive on a gradient blue vertical banner with Theodore Roosevelt’s name and the Taber logo underneath it.

Keeping Peace Through Aluminum Extrusion in Military & Defense

The defense and military sectors play a vital role in maintaining national security and stability. Various branches such as the Army, Navy, Air Force, and Marine Corps are a part of those sectors. Aluminum extrusion, a process of shaping aluminum into desired profiles and shapes, is vital in supporting these branches.

Through the years, critical innovations through research and development allowed endless applications widely used today. To name a few of those benefits and applications brought about by the aluminum extrusion process:

Lightweight and Durable

Using aluminum extrusions has created lightweight yet solid structures for military vehicles and aircraft. Reducing the weight makes them more fuel-efficient and easier to transport. It also provides a lightweight alternative to traditional armor and vehicle components without sacrificing strength or durability.

Design Flexibility

Aluminum extrusion technology creates complex shapes and profiles that cannot be achieved with other manufacturing processes. This flexibility in design enables engineers to create parts optimized for specific military applications and perform better than alternative materials.

Improved Thermal Management

Aluminum extrusions can create heat sinks, which help dissipate heat from sensitive electronic components in military equipment. This is especially important in military applications where electronic equipment must function under extreme conditions.

Reduced Maintenance

Aluminum is naturally corrosion-resistant, making it ideal for applications where extreme conditions make a material vulnerable to weathering. The extrusion process creates a protective oxide layer on the aluminum’s surface, enhancing its corrosion resistance. This is especially important in marine and naval applications where equipment is exposed to saltwater and other harsh conditions, such as in space.

Cost-efficiency and Sustainability

Aluminum is a fully recyclable material compared to other metals — it requires less energy to extract and manufacture, making it a more environmentally friendly option. Additionally, aluminum extrusion is an efficient process that minimizes material waste and energy consumption, reducing overall environmental impact. Its sustainability and eco-friendliness make it a desirable choice for manufacturers looking to reduce costs and minimize carbon footprint.

Framed in a gradient blue, white, and red ribbon are a sophisticated circuit board, an air-cushioned vehicle at sea carrying armored vehicles, a white satellite above the earth, a modern multi-purpose armored military vehicle driving on a field, and a full view of the USS Nimitz at sea.

As we celebrate our nation’s independence, we at Taber understand the significance of robust defense and military capability, as highlighted by President Roosevelt’s famous quote. We recognize that diplomacy and military readiness are crucial factors in ensuring peace.

While Taber Extrusions serves various industries, we’ve maintained a solid foundational market in the military and defense sectors. This dates back to the mid-60s when our Russellville, Arkansas facility was built to manufacture AM2 Landing mats for the US military that are widely used worldwide as landing strips on which all military aircraft land.

Today, Taber products are used in every military branch and even the US Coast Guard, supporting military efforts worldwide — including shipbuilding, infrastructure, tanks, mobile armor equipment, and more.

Our Appreciation Through Aluminum Extrusions in Military & Defense

As a long-time domestic provider of high-quality aluminum extrusion products and services to our military and defense departments, Taber’s support for our nation does not stop there. We also recognize our veterans and their valuable skills and experience, including leadership, teamwork, and strong work ethic.

Over the years, we’ve been actively seeking out and hiring military veterans to support their journey after the heroic service they gave our nation. One of our core is to provide equal opportunities to hardworking, passionate individuals from various backgrounds.

To our heroes and their families, who willingly sacrificed and continue to serve our country for the greater good, we offer our utmost respect and gratitude for your service.

Framed in a gradient blue background are two families. At the top is a family of three, with the dad, mom, and daughter in the middle, holding their hand heart on the sunset sky. And, on the bottom is a military family with dad and mom hugging their son in the middle and the American flag shrouded on them.

More About Taber Extrusions

Taber Extrusions, located in Russellville, AR., and Gulfport, MS., is a highly regarded provider of aluminum extrusions to various industries, including aerospace, infrastructure, transportation, defense, and thermal management.

ISO 9001 and AS 9100 certified, Taber’s present and future customers can expect increased supply opportunities with the expanded set of extrusion solutions, programs, and services.

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet, which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS., in 1995, which houses a new state-of-the-art cast house and two additional presses, micro-extrusion capabilities, and the fabrication area has been expanded multiple times. We continue to extrude billet in a wide range of alloys and sizes. We have diversified our markets beyond the military since our inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others.

Our company supplies cast and extruded products in various soft and hard alloys for these markets.

Today, Taber Extrusions is proud of its friction stir welding capabilities and a complete offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market.

Thank you for your continued support of Taber Extrusions, LLC. If you have any questions, please visit taberextrusions.com or contact one of our Regional Sales Representatives.

 

Follow Taber Extrusions:

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team? Submit your resume to careers@taberextrusions.com.

15 06, 2023

BABA-Certified: Aluminum Extrusions Manufacturer Sourced in the USA

2023-06-28T20:38:06+00:00June 15th, 2023|

An American flag is tastefully laid down on a white background at the far right — with a bold red stamp in the lower center saying “approved,” on the upper left corner is the Taber Extrusions’ company logo, and just below it is the title of the article, “BABA Certified: Aluminum Extrusions Manufacturer Sourced in the USA” written in a black bold font.

A Look at the “Build America, Buy America” Approach

The Build America, Buy America policy, also know as BABA-certified, is a framework that encourages the use of domestically produced goods and services in federal procurement and construction projects throughout the U.S. It has been in place for many decades, with various iterations and implementations over time, and has been applied to different types of federal projects, including defense procurement and infrastructure spending, since the early 20th century. All of this lead to and supported the aluminum extrusions manufacturer sourced in the USA.

Under the Build America, Buy America Act, federal agencies are required to prioritize the purchase of American-made products and materials for federally funded projects such as the construction of highways, bridges, and other infrastructure, purchase of military equipment and supplies, and procurement of goods and services for federal agencies as a way to support American businesses and workers, promote economic growth, and ensure that federal tax dollars are used to support the domestic economy.

As one of the leading American manufacturers of aluminum products and one of (if not the top) aluminum extrusion companies sourced by other industries in the U.S., Taber Extrusions has been instrumental in the building of American infrastructure throughout the years. With its commitment to the principles of the Recovery Act, Build America, Buy America (BABA), and International Traffic in Arms Regulations (ITAR) compliance, Taber has played a vital role in ensuring that American infrastructure projects are built with domestically sourced and responsibly produced materials, while also contributing to the country’s economy and national security.

Multiple white circles connected by lines and on the inside are minimalist icons that represent mining, mining vehicles, a manufacturing plant, infrastructure, money, the recycle logo, a graph representing upward momentum, and the economy. In a light teal shade behind the graphics are beautiful city buildings, trains, vehicles, and a silhouette of a construction worker.

Recovery Act and American Infrastructure

The Recovery Act, also known as the American Recovery and Reinvestment Act of 2009, was a federal law designed to create jobs and stimulate economic growth in the aftermath of the 2008 financial crisis.

One of the key provisions of the Act was the investment of around $80 billion in clean energy and infrastructure projects, which included funding for energy-efficient building upgrades, renewable energy projects, and transportation infrastructure. These investments created opportunities for aluminum extrusion manufacturer to supply lightweight, durable, and energy-efficient components for a variety of applications, such as solar panel frames, wind turbine components, and lightweight vehicle parts.

The rise in demand for aluminum extrusion products used in building construction, transportation, and other applications, helped create jobs, and stimulate economic growth in the aluminum extrusion industry and related sectors across the United States.

Taber’s various capabilities and world-class customer service were instrumental in a wide range of these infrastructure projects, including bridges, road signs, window and door frames, and more (see below).

Examples Where BABA-certified can be found

Bridge Decking

Aluminum extrusions are used in the construction of bridge decking, providing a lightweight and durable alternative to traditional materials. Aluminum bridge decking is resistant to corrosion and requires less maintenance than other materials, making it a cost-effective choice for bridge construction.

Road Signs

An essential part of the American transportation system, road signs provide important information to drivers and help to ensure safety on the roads. Aluminum extrusions have been used in the production of road signs, providing a lightweight and durable material that is resistant to weather and wear.

Window & Door Frames

Aluminum extrusions have been used in the production of window and door frames, providing a lightweight and durable material that is resistant to corrosion and requires less maintenance than other materials. Aluminum frames also offer excellent thermal performance, helping to improve the energy efficiency of buildings.

Automotive Industry

Aluminum is an increasingly popular material in the automotive industry, as it offers weight savings and improved fuel efficiency. Aluminum extrusions have been used in various automotive applications, including chassis components, body panels, and heat exchangers.

Aerospace Industry

The aerospace industry demands high-performance materials that can withstand extreme conditions and provide exceptional strength and durability. Aluminum extrusions have been used in various aerospace applications, including wing and fuselage components, fuel tanks, and landing gear.

U.S. Military

The U.S. military relies on high-quality materials to ensure the safety and effectiveness of its operations. Aluminum extrusions have been used in various military applications, including aircraft and vehicle components, weapons systems, and communications equipment.

Artistically framed in 5 segments are an airplane soaring in the sky, a NASA space shuttle during launch, a tall glass building with aluminum material as its framework, a black luxury car with aluminum mag wheels, and a robust tank wheel marching forward.

Taber Extrusions has built a reputation for excellence by providing superior products and services to a diverse range of industries. The company’s commitment to quality, reliability, and innovation has helped it become a leading provider of extruded aluminum products.

We fully embraced the “Build America, Buy America” approach and made it a cornerstone of our business practices. We source all our materials from within the United States and we’ve successfully built a reputation for providing high-quality, domestically sourced aluminum products.

Equipped with state-of-the-art technology and backed by years of extensive research, we’ve created our own aluminum cast house — confident and ready to supply the rest of the U.S. aluminum manufacturing industry with ITAR and BABA-compliant aluminum billets, even during times of uncertainty brought about by the ever-changing economic and geopolitical landscape.

The Statue of Liberty is elegantly framed in the upper left corner, with a friction-stir welding machine, two different views of the aluminum production line, and a stack of aluminum billets ready for production shown in the center. At the top in a white font it reads, “The shape of endless possibilities Taber Extrusions.”

More About Taber Extrusions

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS, in 1995 which houses a new state-of-the-art cast house and two additional presses, microextrusion capabilities, and the fabrication area has been expanded multiple times.

Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond the military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions has completed the addition of in-house friction stir welding capabilities and carries on their offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market – making them a vertically integrated supplier of FSW panels and assemblies never before seen in North America. All of this to say, Taber has become the american extrusion manufacturer sourced in the USA.

Follow Aluminum Extrusion Experts Taber Extrusions

YOUTUBE: https://www.youtube.com/@TaberExtrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team? Submit your resume to careers@taberextrusions.com.

Become a customer today! Visit us or request a quote: https://taberextrusions.com or call us at (888) 985-5319.

12 06, 2023

Taber Extrusions Applauds Senator Cotton and Aluminum Extruders Council for Call to Reform Tariff Exclusion for American Extrusion Products

2023-06-12T20:22:35+00:00June 12th, 2023|

Consensus amongst U.S. aluminum extrusion leaders in support of Senator Tom Cotton for spearheading effort in calling for DOC to give heed to threats to the American aluminum extrusion industry and its workers from untariffed imports.

Russellville, Arkansas – June 9 2023 –  U.S. aluminum extrusion leader Taber Extrusions voices their support of Senator Tom Cotton for initiating the effort to ask the Department of Commerce (DOC) for immediate attention in protecting the American aluminum industry against foreseeable pitfall. Other supporters of Cotton include The Aluminum Extruders Council (AEC), Senators Mitt Romney, Sherrod Brown, Debbie Stabenow, Rafael Warnock, Bob Casey, and Marco Rubio – who also signed the letter.

“The aluminum extrusion industry is a crucial player in a myriad of areas of our country’s economy. Our military and defense sectors depend upon us to deliver resources in a consistent manner, and this tariff puts this in jeopardy.” says Jason Weber, V.P. of Marketing & Sales at Taber Extrusions.

A recent DOC report stated that rising aluminum imports “are ‘weakening our internal economy’ and threaten to impair the national security as defined in Section 232” and imposed a 10% tariff in response. As a result, aluminum imports fell by 31% and domestic production rose by nearly a billion dollars between 2018-2021. As such, the DOC noted in public remarks that “the data shows that those tariffs have been effective.” Because of these overly-broad tariff exclusion rules, these tariffs may have helped limit unfair foreign competition for principal aluminum producers – but don’t protect domestic aluminum extruders. The DOC also adopted a “General Approved Exclusion or “GAE” process whereby importers of foreign-made aluminum extrusions are granted automatic exclusion to the Aluminum 232 tariffs.

According to the AEC, “The General Approved Exclusions rules are unfair to American aluminum extruders and as a result foreign imports have risen 82 percent and market penetration now exceeds 25 percent, the highest level in more than a decade… (US) extruders have been forced to cut shifts, capital investment, and production, putting this robust industry at risk and costing our nation nearly 9,000 jobs. Extrusion plants could be shuttered if these trends continue, which will hurt American workers and undermine America’s defense industrial base.”

Taber Extrusions, alongside Senator Cotton and the AEC urges the DOC to revoke the GAE related to aluminum extrusions and revise the criteria upon which objections can be filed.

The full Senate letter can be accessed HERE.

Taber Extrusions a minority business enterprise, fully integrated with In-house casting, extrusion, and fabrication, IS0 9001, AS9100, and NADCAP certified, and offers alloys in 2xxx, 5xxx, 6xxx, and 7xxx series with extrusion sizes ranging from less than 1 lb./ft. up to 140 lbs./ft.  Taber is a leading supplier of aluminum extrusions purposed for Military and Department of Defense, and offers a diverse range of products and services while simultaneously maintaining a high level of customer care and support.

Connect at www.taberextrusions.com  or call directly 888.985.5332.

23 05, 2023

Aluminum Extrusion Manufacturer Spotlight: Building Green with Aluminum

2023-05-23T22:23:31+00:00May 23rd, 2023|

On the left is a picture of a multi-story building covered with luscious green plants and on the right is a tall modern building with glass walls exposing the aluminum and steel frame structure inside. On the bottom right is Taber Extrusion’s gold and silver logo.

Here is an aluminum extrusion manufacturer spotlight on building green with aluminum. Aluminum plays a key role in our goal of shaping the world in an efficient and more sustainable way. It can be recycled infinitely without losing its properties, which is highly economically and ecologically beneficial.

According to the International Aluminium Institute (IAI), 75% of the 1.5 billion tons of aluminum ever produced is still in use today.  This reduces the energy needed in production and the industry’s carbon footprint. Recycling consumes up to 95% less energy than producing primary aluminum,. Consequently, this eliminates emissions including greenhouse gases.

Why Build with Aluminum?

In addition to the environmental advantages of using aluminum in building green, its intrinsic properties make this metal suitable for a wide range of applications across multiple industries. It is strong yet lightweight, malleable, and corrosion-resistant.

Aluminum’s rise to fame in architecture and engineering came about when the Empire State Building was constructed in the early 1930s. Before this, using the material was uncommon due to concerns about the cost. However, innovations made in manufacturing and production opened new possibilities for aluminum to be used in architecture and engineering. Considered to be one of the first icons of sustainability in building green, the Empire State Building elegantly established how aluminum can be used in major structures. Whatsmore, it showcased its unique properties and capabilities made possible by advances in production such as extrusion.

During its construction, 730 tons of aluminum and stainless steel were used. In fact, the infamous relief of the skyscraper which can be seen at the west end of the lobby, and the celestial ceiling mural located upon entering the Fifth Avenue entrance are made of aluminum leaf and 23-karat gold.

Other Industries that can Build Green Using Aluminum

Another sector that is geared towards building green is the automotive industry. In a 2020 study conducted by DuckerFrontier for The Aluminum Association, car manufacturers are now shifting to incorporate 514 pounds of aluminum into the average vehicle by 2026.

The demand for aluminum in the automotive industry is on a rising trajectory due to the lightweighting solutions it provides to automakers. Lightweighting is key in developing high-precision vehicles using multi-material components. It makes production more economical, and environmentally friendly in addition to enhancing the energy efficiency, handling, and overall performance of ICEs (internal combustion engines), and BEVs (battery electric vehicles) of today.

“The aluminum industry is keeping its foot on the pedal, developing solutions aimed squarely at addressing automakers’ most pressing needs to offset mass given added content and weight from new features, additional safety needs, and the move to electrification. Aluminum will record relentless year-over-year growth through 2030,” said Abey Abraham, managing director, of DuckerFrontier.

Infographic depicting the lifecycle of an aluminum billet in the extrusion process. Images represent aluminum alloy chemistry, billet casting, aluminum extrusion process, delivery, use phase, and recycling.

Aluminum Recycling Today

The energy saved to produce aluminum through recycling is up to 95%. This is why recycling is vital to the aluminum manufacturing industry. The recovery and reuse of scrap aluminum in the production process are proven to be the most economical and sustainable way for manufacturers to meet the rising demand across the globe.

Primary aluminum production is costly, making it among the most expensive metals to produce. However, because of its near-infinite recyclability, it is among the top material in terms of ecological solutions that the modern world is moving towards. Today, companies are allocating more to research and development to innovate the manufacturing and production process of aluminum.

Here are some key insights from a research report published by the  Spherical Insights & Consulting firm:

  • The aluminum scrap recycling market is growing at a CAGR of 8.16% from 2021 to 2030.
  • The global aluminum scrap recycling market is expected to reach USD 25.12 billion by 2030.
  • North America is expected to grow the fastest during this forecast period.

In recent years, the industry has managed to reduce its carbon footprint by increasing its capability to collect and recycle aluminum and lessen emissions caused by primary aluminum production by half.

Taber Extrusions is among the North American aluminum companies dedicated to ecologically shaping our world for the better. Our mission is to provide a wide range of products and services that meet global standards. Our aim is to help build your vision in a sustainable and eco-friendly way through collaboration and mutual awareness.

More about a Company that Supports Building Green

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS, in 1995 which houses a new state-of-the-art cast house and two additional presses, microextrusion capabilities, and the fabrication area has been expanded multiple times.

Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond the military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions has completed the addition of in-house friction stir welding capabilities and carries on their offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market – making them a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com.

Become a customer today! Visit us or request a quote: https://taberextrusions.com or call us at (888) 985-5319.

12 05, 2023

In Focus Spotlight: Meet Ashley Johnson

2023-05-12T00:11:01+00:00May 12th, 2023|

Headshot of Taber Extrusions' In Focus Spotlight Ashley Johnson, customer service rep: african-american woman with black framed triangular glasses

Name and Formal title at Taber Extrusions

Ashley Johnson, Customer Service Sales Representative

What are your job duties & responsibilities?

Provide product/services information, answer questions, and resolve any emerging problems that our customer accounts might face with accuracy and efficiency.

Where did you work prior to Taber; same industry or something totally different?

I have always worked in Customer Service. Prior to coming to Taber, I worked at The Home Depot working in the Customer Service and Receiving departments. I have also been and still currently in the US Army Reserves for the last 8 years. I am a First Lieutenant with a specialty in Seaport Operations/Logistics.

What do you hope to bring to Taber in terms of leadership and company culture?

I hope to bring integrity, work ethic, and accountability. I’m not the talkative type but I do pride myself on leading by example. I’ve never distanced myself from wanting to learn something new or asking for assistance. I value teamwork in making the dream work and always getting the job done.

When you’re not at work, what would we find you doing?

I love sports! When I’m not at work, you can catch me watching a sporting event; basketball is my favorite by far with tennis a close second. I also enjoy reading and listening to music as well. I find it being such a calming force for myself.

Hometown?

I was born in Royal Oak, Michigan, but my father’s job moved my family down to Biloxi, MS when I was 5 years old, and I have been here ever since. So, I truly feel like the Gulf Coast is where I’m from.

Taber Extrusions' In Focus Spotlight Ashley Johnson, customer service rep, standing in front of water and cruise ships wearing striped shirt and blue shorts

Family? Children?

Family is everything to me. I have my parents, my twin sister Deena and my two older brothers, Phillip and Ben, and my nephew and niece, Malachi and Makayla. I also have other family members that I see quite often, so it is never a dull moment!

Family with five people from Taber Extrusions' In Focus Spotlight Ashley Johnson, customer service rep

Favorite part about working for Taber so far?

Of all the places I have worked, I have never felt more of a family atmosphere than here at Taber. I love coming to work with positive people everywhere you turn; it is refreshing, and I am truly grateful for it.

Taber Extrusions' In Focus Spotlight Ashley Johnson, customer service rep, wearing climbing gear with another individual

What sets Taber apart from other companies that deliver the exact same things?

In my position, the one thing that sets us apart is the willingness to make sure our customers are well taken care of and working and taking care of their needs as soon as possible. If a customer has a concern or question, we try our best to accommodate them with the best possible outcome that benefits both the customer and Taber.

Taber is growing rapidly. Any advice for those looking to join the Taber team?

I would say come ready to work and allow yourself time to grow, because there is a lot to learn in the extrusion industry, no matter what department you’re in.

What do you think the future holds for Taber?

I think the future is bright here at Taber. If the collective continues to have a desire to improve and continue to set and meet goals, the future at Taber will always be bright.

More About Taber Extrusions: 

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet which enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS, in 1995 which houses a new state-of-the-art cast house and two additional presses, microextrusion capabilities, and the fabrication area has been expanded multiple times.

Taber Extrusions' 3D logo: the word TABER is all caps and silver over an inverted triangle made with 5 gold horizontal bars, a drop shadow beneath, in front of a white background

Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions has completed the addition of in-house friction stir welding capabilities, and carries on their offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market – making them a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberrecruitment

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Learn about other team members of Taber Extrusions through our In Focus Spotlight.

Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com.

Become a customer today! Visit us or request a quote: https://taberextrusions.com or call us at (888) 985-5319.

1 04, 2023

Your Partner for Responsibly-Sourced American Aluminum Billets

2023-04-04T18:49:20+00:00April 1st, 2023|

presentation consisting of three black cubes and three images of inside Taber Extrusion’s Gulfport aluminum cast house with a blue gradient overlay. Taber’s oficial logo appears in the upper left, and the middle black box features the words, “OUR CASTHOUSE IS YOUR CASTHOUSE,” and www.taberextrusions.com web address in the lower left corner.

One company that has emerged as a leader in responsibly-sourced American aluminum billets as well as the aluminum industry is aluminum extrusion manufacturer Taber Extrusions. The American aluminum manufacturing and processing industry has faced several challenges in recent years due to tariffs, ITAR compliance regulations and most recently Build America, Buy America (BABA). Companies have been forced to navigate a complex landscape to ensure they can acquire the necessary raw materials to keep their operations running smoothly.

With their own aluminum cast house, Taber is able to provide responsibly sourced, ITAR and BABA compliant aluminum logs.  This has allowed them to supply the rest of the US aluminum manufacturing industry with aluminum billets/logs. Taber has the capacity to do this even during times of uncertainty and the ever-changing geopolitical landscape.

: Aluminum billets being casted at Taber Extrusion’s Gulfport cast house.

Responsibly Sourced American Aluminum Billets or Logs

Taber Extrusions is committed to producing aluminum billets/logs in a responsible and sustainable manner. Taber sources their aluminum from reputable and trustworthy suppliers. Furthermore, Taber Extrusions takes additional steps to ensure their primary alloying components are responsibly sourced by using recycled aluminum in their manufacturing process. By doing so, they reduce their carbon footprint and conserve natural resources.

When it comes to buying aluminum billets/logs, there are several benefits to choosing a company like Taber Extrusions. Here are just a few:

Regulatory Compliance

As previously mentioned, the American aluminum manufacturing industry has faced several challenges in recent years due to tariffs, geopolitical issues, supply chain and logistical challenges.

ITAR and BABA compliance regulations can be difficult for companies to navigate. However, by choosing a vetted aluminum supplier, companies can rest assured that they are receiving compliant aluminum billets/logs. This reduces the risk of non-compliance penalties and helps ensure a company’s operations remain in good standing.

Pristine freshly cast aluminum logs sitting on pallets at Taber’s Gulfport cast house.

In conclusion, buying responsibly sourced aluminum billets/logs from industry leaders like Taber Extrusions is a smart choice for companies in the American aluminum manufacturing industry. By doing so, they can avoid the challenges posed by tariffs and ITAR compliance regulations, while also receiving a high-quality, reliable product that will help their operations run smoothly.

Where Does Your Ingot Come From for Your Aluminum Billet?

“Our supply chain does not include material from un-approved counties. Most customers find this knowledge helpful, along with the fact that Taber has 50-years-worth of experience. Not just aluminum extrusions, but aluminum technology and innovation. Our Gulfport cast house was modernized a few years back, and we make it our business to lead the way when it comes to giving our customers and partners the best America has to offer.”– Jason Weber, VP of Sales & Marketing, Taber Extrusions

History of Taber Extrusions and Their Gulfport, Mississippi Aluminum Cast House

Established in 1973, Taber has since become one of the leading aluminum extrusions companies in the U.S. by combining cutting-edge technology, innovation, and unmatched customer service within various industries around the globe. We are pioneers in the extrusion of large, heavy, and wide complex shapes that set us apart in the aluminum extrusion industry.

Expansion started in 1995 when Taber acquired the Gulfport, Mississippi facility, giving easy access to its ports and industrial scraps. In time, Taber also added two additional presses and a cast house which increased our capabilities to cast, extrude, and fabricate products in-house.

By 2017, Taber continued to expand, adding 7” billet molds to their existing 9”, 11”, 16”, and 20” diameter molds. The state-of-the-art upgrade in Gulfport, MS increased billet capacity by over 30% and allows Taber to manufacture American aluminum billets for defense, marine, and other specialized industries.

Taber’s bright aluminum casthouse in Gulfport, Mississippi. Angle on freshly cast aluminum billets. Sun shines through an open warehouse door.

Aluminum Billet Processing services include:

  • Billet casting – Gulfport, MS facility
  • Solution heat treatment
  • Stretcher/De-twister – 750-ton capacity
  • Cut-to-length
  • Custom packaging
  • Fabrication
  • Statistical process control
  • Quality assurance – defense contractor-approved
  • Artificial aging ovens

Aluminum Billet Engineering services include:

  • SolidWorks (CAD Design)
  • Extrusion design assistance
  • Tolerances in ASTM, AA, ANSI, DIN, or EN standards
  • CAD software (Auto CAD)
  • Ultrasonic testing: portable immersion (115 ft tank)
  • Analysis and testing capabilities: Chemistry, mechanical property testing, electrical conductivity testing, macroanalysis, microanalysis, Rockwell hardness test, Brinell hardness test, Webster hardness test, exfoliation corrosion test

Taber Extrusions has successfully taken business beyond the extrusion process, and allowed themselves to become a reputable full-service aluminum extrusion company capable of manufacturing complex and intricate extrusions that some companies may find impossible.

Charles Stout, President of Taber Extrusions wears a blue and while golf shirt, tan khaki pants and a black belt with his arms folded neatly across his front as he kindly smiles for the camera.

“The future is determined by our collective vision, efforts, and results.”

– Charles Stout, President, Taber Extrusions

Taber Extrusions located in Russellville, AR and Gulfport, MS, is a highly regarded provider of aluminum extrusions to a wide variety of industries including aerospace, infrastructure, transportation, defense, and thermal management. ISO 9001- and AS 9100-certified, Taber’s present and future customers can expect to see increased supply opportunities with the expanded set of extrusion solutions, programs, and services.

Thank you for your continued support of Taber Extrusions, LLC. If you have any questions, please visit taberextrusions.com or contact one of our Regional Sales Representatives.

Follow Taber Extrusions:

YOUTUBE: https://www.youtube.com/@TaberExtrusions

LINKEDIN: https://www.linkedin.com/company/taberextrusions/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team?

Submit your resume to careers@taberextrusions.com.

15 03, 2023

The Boeing 747: Aluminum Extrusion Leader Taber Recognizes the End of an Era

2023-04-04T19:46:46+00:00March 15th, 2023|

A woman in a white dress stands on the beach gazing into the summer sky at an airplane ascending into the clouds.

On the 8th of September 2022, the world said its goodbyes to one of its beloved queens, Elizabeth II. She was the queen of the longest-reigning British monarch in the United Kingdom and the other Commonwealth realms. Her majesty graciously passed on at Balmoral Castle, Scotland at 96 years old. Today, we will again bid farewell to a queen that connected our world through flight and helped transform the aerospace industry altogether, the Boeing 747.

The last Boeing 747 left the company’s widebody factory in advance of its delivery to Atlas Air in early 2023.

Image Source & Corresponding Article: https://theaviationgeekclub.com/end-of-an-era-final-boeing-747-airplane-leaves-the-companys-everett-factory/

Known as the “Queen of the skies”, the Boeing 747’s final airplane – the 747-8 Freighter, rolled out its home in Everett, Washington. It will be delivered to Atlas Air for cargo delivery early this year.

The 747 ushered in more affordable long-haul travel by increasing capacity and lowering ticket costs. Designed from the beginning to carry both passengers and cargo, it was always intended to have dual roles. It was known as the first plane to have two aisles, and overhead bins.

“For more than half a century, tens of thousands of dedicated Boeing employees have designed and built this magnificent airplane that has truly changed the world. We are proud that this plane will continue to fly across the globe for years to come,” said Kim Smith, Boeing Vice President and general manager of the 747 and 767 Programs.

The image shows three colored photos. On the top half of the image is a photo of Atlas Air’s cargo plane with the nose of the plane open showing cargo. On the lower right is a line drawing of the world’s continents in white line on a blackboard background with a hand holding a miniature airplane. On the left is a photo of the last Boeing 747-8 being rolled out of a hangar for delivery to Atlas Air Cargo.

A Brief History of the Boeing 747

At the beginning of the “Jet Age” in the 50s, Boeing introduced the 707 – America’s first jet airliner. Compared to its predecessors (piston engines), jet engines were safer, cheaper, and faster. The  demand for flying soon quadrupled through the years (1955-1972). Boeing and Pan Am took the opportunity to develop the 747s that made flying faster, accessible, and financially possible to the people.

Pan Am wanted to accommodate more passengers. By having a plane 2 ½ size bigger than the 707, the seat costs could be reduced by 30%. What was originally planned by Pan Am was to create a double-decker airplane, but instead, Boeing made the 747s wider. To meet the challenges of building a wider airplane, Boeing went with the four-engined jet aircraft. These were initially powered by Pratt & Whitney JT9D turbofan engines.

Joe Sutter, known as the father of the 747, led the design team. They along with other Boeing employees, were nicknamed the Incredibles for building the 747 in just 29 months.

Because the design was so big, Boeing had to build a plant around it during its construction in Everett, Washington. Today, that building is the biggest in the world by volume (13,300,000 Million cubic meters equivalent to more than 5,300 Olympic-sized swimming pools) and where the company builds its other wide-body aircraft.

The image shows two colored photos. On the left is a fleet of passenger airplanes parked on an airport runway. On the right is a sunset view of a Lufthansa airplane parked on an airport runway.

The End of an Era of the Boeing 747

A favorite among pilots, this airplane flies and lands beautifully. In agreement is Captain Lyn Rippelmeyer, the first woman to pilot the 747. She was also the first woman to captain a transatlantic flight 747.

Designed for long-haul flights, the 747 made international travel more accessible and affordable. Consequently, it was sought after by most airline companies when it was first introduced. Its elegance and top-notch performance gave the airlines a view that the 747 is legitimized them.

The ending of the 747 comes at a time when the aviation industry is looking to transform itself. Aligning with more fuel-efficient, environmentally friendly technologies is the new sentiment. Becoming green and sustainable is a path that most companies and industries aim for to build a better future.

Regardless, this doesn’t mean that we have seen the last days of the “queen of the skies.” She will continue to fly for decades-long according to Boeing. “They’re sending the queen out very fittingly” according to Kim Smith, Boeing Vice President, and general manager of the 747 and 767 Programs.

Currently, there are 396 Boeing 747s still in service today. Among them, 311 are freight, 44 of them are passenger planed, and 41 are for VIP or private service. Six airlines still operate the 747s, with Lufthansa being the largest at 25 in its fleet.

In the beginning, many people said that the 747 would not fly– both literally and financially. But Boeing took a huge risk and like Taber, became one of the pioneers that have shaped our world today.

How Taber helped shaped the Aerospace industry

Aluminum has been key to how man developed flight due to its rich properties and capabilities. The Wright brothers used aluminum for their first airplane in 1903. It had a four-cylinder, 12-horse-power engine modified with a 30-pound aluminum block to reduce its weight.

And since then, various aluminum alloys were used in aerospace engineering and have subsequently increased throughout the years.

Taber offers a full range of aluminum alloys including hard, soft, marine, and armor grade. This is a unique capability in the industry. Inside Taber Extrusion’s new state-of-the-art casthouse, aluminum billets are cast and extruded into a wide range of shapes and sizes.

Taber’s capabilities allow the company to serve several industries, including aerospace and firearms. The hard alloys that are created are ideal for these industries due to their high strength and corrosion resistance.

Components of Aerospace Vehicles including the Boeing 747

We have worked with most of the major aerospace manufacturers in the United States. Our extruded shapes are used for important components of aerospace vehicles:

  • Structural Flight Critical Components
  • Interior aircraft systems
  • Supplemental oxygen systems
  • Electrical/Communication Systems
  • Passenger Comfort Systems
  • Coolant radiators
  • Oil coolers
  • Intercoolers
  • AC condensers
  • Passenger service systems
  • Other fluid/gas systems

Producing profiles for the Aerospace and Defense industries is a foundational capability at Taber. “From the inception, Taber’s Russellville, AR facility has produced profiles for the commercial aircraft manufacturers.” Says Jason Weber, VP of Sales and Marketing at Taber Extrusions, “While Taber is sad to see the new aircraft builds of the 747 end, we’re excited for the future of the next generations of airframes and the sustainment of the existing fleet.”

Since 1973, Taber Extrusions has been known as the industry leader in providing some of the widest, heaviest, and most complex shapes to a variety of industries. This includes aerospace, military, shipbuilding, automotive, sporting goods, architectural, and distribution markets. Taber supplies intermediate to heavy press structural extrusions for various Boeing Commercial airplanes including 747, 767, 777, & 787 airframes.  The company has manufactured aircraft and aerospace extrusions since 1973, servicing the Commercial, Military, and General Aviation markets.

A collage of triangles in various shades of blue, overlying an image of a commercial airplane and the words “AEROSPACE” atop Taber’s gold inverted triangle official logo.

More About Taber Extrusions

Founded in 1973, Taber Extrusions originally pioneered a process for extruding rectangular billet. This enables the company to extrude solid profiles up to 31 inches wide or hollows up to 29 inches. Taber expanded with the purchase of an extrusion facility in Gulfport, MS, in 1995. It houses a new state-of-the-art cast house and two additional presses. In addition, Taber expanded its microextrusion capabilities, and  the fabrication area has been expanded multiple times.

Taber continues to extrude billet in a wide range of alloys and sizes and has diversified its markets beyond the military since its inception to include aerospace, automotive, marine, infrastructure, and sporting goods, among many others. For these markets, the company supplies cast and extruded products in a variety of soft and hard alloys.

Today, Taber Extrusions has completed the addition of in-house friction stir welding capabilities and carries on their offering of extruded aluminum components, value-added machining services, and raw material supply to the North American market – making them a vertically integrated supplier of FSW panels and assemblies never before seen in North America.

Follow Aluminum Extrusion Experts Taber Extrusions

YOUTUBE: https://www.youtube.com/@TaberExtrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team?  Submit your resume to careers@taberextrusions.com.

Become a customer today! Visit us or request a quote: https://taberextrusions.com or call us at (888) 985-5319.

22 02, 2023

Large Aluminum Extrusion Design

2023-02-27T00:40:04+00:00February 22nd, 2023|

Graphic with three photos in sepia tint, with the title of the blog written in white font. The upper left photograph is of a circular building with multiple window frames. The upper right photo is a machine in Taber’s facility. Third photo at the bottom is the interior of the Taber factory.

“Dream big dreams; only big dreams have the power to move men’s souls.”

― Marcus Aurelius

If you think about it, innovation is ingrained in man’s DNA. As humans, we always want to better ourselves and the things that we utilize to improve our way of life. And why stop there? Why not be bigger?

Here at Taber, we continue to raise the bar and enhance our capabilities to help you realize your vision – in all shapes, forms, or sizes. And with that, we pride ourselves in having the only rectangular container in North America. A feat that sets us apart in the aluminum extrusion industry in terms of capabilities. We’ve uniquely positioned our company to have the ability to extrude wide shapes – which is much more comprehensive than the capability of traditional round containers. Our exclusive rectangular container allows us to supply our customers with some of the industry’s widest, most complex multi-void hollows.

Like the great Marcus Aurelius once said, “Dream big dreams; only big dreams have the power to move men’s souls.”  And our large press capability will surely take your vision to reality.

Why Go BIG?

The larger the press, the bigger the extrusion. Assembly techniques can be reduced by eliminating the need to weld in using the largest available extrusions and/or mechanical joints, lowering the cost and time spent in construction.

Mechanical factors such as holes, threads, grooves, and placement of flaw-free welds affect the properties and fatigue-strength of the material. With large aluminum extrusion capability, fusion welds can be arranged in non-critical areas, or broaden the section nearest to a weld to compensate for any losses caused by the welding process.

In structures with complex parts, the use of large-scale extrusions streamlines the design, eliminating strain and possible drawbacks to the structure.

In a rectangular container, there is uniform metal flow in width and thickness of wider bars and profiles and the following is achieved, in contrast to a round container of similar geometry:

Typical flatness can be controlled to within normal AA specifications, multi-void hollow profiles of up to 29” width and solid profiles up to 31” wide. However, at times, profile designers demand flatness profiles outside of AA specifications. In these cases, Taber operates a compliment of secondary roll correction machines that are able to bring the profile into the desired tolerance range. Overall, it is best to consult with Taber early in the design process and we can work with you to design the best profile to meet your specifications and allow the most efficient production.

Graphic with 3 black and white photos with a poem about aluminum in white font printed on the photos. The one on the left is a photo of a high-rise building, the one the top right is a photo of a plane, and the one on the bottom right is a photo of a ship.

The advantages of working with aluminum extrusions in a variety of sizes are endless.

  • High recycling value
  • Reduced cost in tooling/machining
  • Reduced assembly time
  • High strength-weight ratio
  • Long lifespan with minimum maintenance
  • Aesthetically pleasing finishing options
  • Streamlined design possibilities
  • Wide range of large-scale applications
    • Aircraft landing mats
    • Heliport decking
    • Bridge decking
    • Air droppable pallets
    • Shoring planks
    • Loading platforms
    • Airport structures
    • 28” wide rectangular container
    • Superstructure components
    • Military vehicles
    • Shipping containers
    • Rail cars
    • Truck trailers
    • Buses
    • Beverage trucks
    • Light rail systems
    • Delivery vehicles

Are You Ready to Go BIG?

To make your design more efficient, it’s imperative to have a deep understanding of the full scope from alloy properties to material and tooling costs, appropriate tolerancing, and the latest in manufacturing innovation. Taber Extrusion’s talented engineering team is available to assist your design engineers with the details:

  • Wall/material thickness
  • Uniform wall thickness
  • Wall/material variance
  • Radius vs square corners
  • Solid profiles if possible
  • Fewer cavities in hollow profiles
  • Profiles with deep channels and ratios
  • Heat sinks
  • Decorative surfaces run-out surface

We are proud to be set apart as more than just an extruder. Taber Extrusions is a full-service partner, and we have an unwavering commitment to consistently meeting and exceeding customer expectations by providing both products and services of the highest quality. This commitment is at the core of our value-added philosophy.

For us, unique, customized capabilities are key. Taber’s specialty is manufacturing complex and intricate extrusions that competitors consider difficult or even impossible. Our full range of extrusion presses, from 1800 and 3000 tons to our impressive large 8600 tons, gives us unmatched flexibility and profile capabilities.

Graph showing the three kinds of extrusion presses that Taber Extrusion has. Specifications are for an 8600-ton, 3000-ton, and an 1800-ton press. The Taber logo is placed at the lower right corner of the image.

One of the largest extrusion presses in the United States—our 8600-ton press—can extrude both 16- and 20-inch round billets, and 10” x 28” rectangular billets with a maximum circle size of 31” and up to 140 lbs. per foot. With the ability to extrude large, intricate configurations, such as lightweight but strong one-piece extrusions, the customer can incorporate whole assemblies of small components into one extruded part.

We’ve established notoriety for the highest levels of quality and responsiveness over four decades, and proudly hold the title of broadest capabilities in the aluminum extrusion industry.

About Taber Extrusions

Taber Extrusions is located in Russellville, AR, and Gulfport, MS, and is a highly regarded provider of aluminum extrusions to various industries including aerospace, infrastructure, transportation, defense, and thermal management. ISO 9001 and AS 9100 certified, Taber’s present and future customers can expect to see increased supply opportunities with the expanded set of extrusion solutions, programs, and services.

To learn more about how we can be of service visit: https://taberextrusions.com/

For inquiries or quotes visit: https://taberextrusions.com/contact-us/

Follow Taber Extrusions

LINKEDIN: https://www.linkedin.com/company/8843183/

FACEBOOK: https://www.facebook.com/taberextrusions/

TWITTER: https://twitter.com/taberextrusions

Interested in becoming a part of the Taber Team? Submit your resume to

careers@taberextrusions.com.

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