Extruded Aluminum in High Demand, Expected to Grow, Says Market Reports

extruded aluminum

According to a recent compilation from Research and Markets supported by a variety of other reports, extruded aluminum are on the upswing, which is great news for the aluminum industry. The primary force behind the projected growth is the automotive sector – in which aluminum –extruded products are desirable in the manufacturing of light-weight, high-strength products.

“The global market for extruded aluminum is projected to grow from USD 34.48 billion in 2016 to reach USD 47.61 billion by 2021, at an estimated CAGR of 6.67%.” Says the recent report. In addition to the auto industry, “the market for aluminum-extruded products is also being driven by the growing demand in industries such as construction, aerospace & defense, and mass transport in both, developed and developing countries.”

However, the quickest growing segment of extruded aluminum products are the mill-finished products. Their high performance in extreme conditions makes mill-finished products favorable in machinery and equipment, construction, and automotive.

For more aluminum extrusion news, interesting stories, and Taber culture, visit the blog section of our website – or if you are interested in contacting us directly please e-mail info@taberextrusions.com or call us at 888-985-4913.

2017-05-15T20:00:19+00:00 May 15th, 2017|

Aluminum Alloys Keep Aircraft in the Sky

aluminum alloys

In the modern era, aluminum alloys are the integral element that keeps the aerospace industry on the cutting edge. Metallurgists are constantly seeking and developing new aluminum alloys to increase the speed, strength, and safety of aircraft. Strong alloys are used to protect aircraft from the stresses of flight; light alloys are used for heat and cold resistance and insulation.

Aluminum is naturally strong, lightweight and very workable. These powerful natural properties are enhanced by combining it with elements such as zinc, copper, and silicon to create a variety of aluminum alloys; some strong, some more malleable for complex aluminum shapes. Modern aircraft parts are made primarily from these alloys, and not just the frame- everything from the engine to the nuts and bolts are made from aluminum due to its attractive cost to weight ratio. Below, you will find some of the most common aluminum alloys found in aircraft, and what they’re used for.

 

Alloy 2024

One of the most common of the aluminum alloys, 2024 is primarily alloyed with copper, which gives it incredible strength and high fatigue resistance. This makes it the ideal alloy when a high strength to weight ratio is needed, making it perfect for wings and fuselages which are the parts of the aircraft that undergo the most tension.

Alloy 6061

Containing magnesium and silicon, aluminum alloy 6061 is very corrosive resistant and is known for its great weldability. The premiere alloy in aluminum extrusion, 6061 is also used to create fuselages and wings- but is very rarely found in airliners. Mostly, it’s used in small, personal airplanes.

Alloy 6063

Aluminum alloy 6063 is very similar to alloy 6061. Because of this, it’s the most popular alloy for aluminum extrusion.

Alloy 7075

Because of its light weight and incredible strength that is comparable to most steels, alloy 7075 is used for the main frame of aircraft structures. No other aluminum alloys can match 7075 in fatigue resistance, and its reliability is constantly being worked upon to create faster, safer and cheaper airplanes, and its great anodization quality gives it a great finish. Due to this alloy’s high copper content, it is hard to weld.

 

Sources:

http://www.experimentalaircraft.info/articles/aircraft-aluminum.php

http://metalspecialist.continentalsteel.com/blog/aluminum-in-the-aerospace-industry

http://www.aircraftspruce.com/catalog/mepages/aluminfo.php

 

For more about Taber and what we can do for your business, get in touch by e-mailing us at  info@taberextrusions.com

2017-05-15T19:59:51+00:00 April 11th, 2017|

Extruding Process 101: Learn About Extrusions With Our Latest Video

Are you looking for a simple, efficient way to help customers understand the extruding process? Maybe you have a few employees who need a refresher? Well, your friends at Taber Extrusions have put together this fun animated video to explain, “What Is An Extrusion?”. We hope it can be a helpful resource for our colleagues and clients alike who want to describe the extruding process to others. You can watch by clicking the play button above, or by visiting our YouTube channel!

2017-03-29T17:34:16+00:00 March 29th, 2017|

Fabricated Aluminum Could be the Key to Never Charging your Phone Again

 

Nowadays, the humble phone charger is practically up there with food, water, and shelter when it comes to absolute necessities. Who among us hasn’t spent twenty minutes crawling around hotel room trying to find a rogue power cord, or driven to a 24-hour pharmacy in the middle of the night because you realize you forgot your charger when you packed for vacation? These energy issues could son become a thing of the past however, if the scientists at Disney Research get their way. Using fabricated aluminum, researchers have constructed a fully functional room that can charge all of your devices when you walk in the door. That’s right; totally wireless charging – no docks, no cords, no power stations. What makes it possible? Aluminum extrusions!

As detailed over at The Next Web, the researchers at Disney engineers constructed a custom copper pole to emit continuous energy in a constant radius around the room. The walls and surfaces of the room were constructed from aluminum extrusions in order to keep the energy inside the room and charging all devices. One big challenge the engineers faced was creating an environment which was safe for humans, and not just their devices. While fabricated aluminum was very efficient at blocking electromagnetic signals from escaping the charging room, it may have been a little too good at its task. Scientists ended up fine-tuning the amount of energy the pole emitted to ensure the safety of anyone who spent time there. Still, the project was ultimately successful as researchers found devices would charge in any location and any orientation inside the room.

Innovative ideas like these speak to the ideals of Taber Extrusions – that anything is possible with a little ingenuity and the right team. That’s why we are always excited to speak with new clients about what aluminum extrusions can do for their business. We serve a wide variety of industries and are always looking to expand into new territory, so drop us a line today! We look forward to hearing from you!

2017-03-14T16:39:59+00:00 March 13th, 2017|

High Strength Aluminum & AHSS

As our team began our research to deliver this blog post to you, we kept coming across the most engaging content from the same author as we researched “aluminum extrusions,” “high strength aluminum,” and other metallurgical-related topics. We pride ourselves at being great copywriters, but I found myself getting sucked in to articles like “Sheet Aluminum Alloys for Cans and Cars,” and “Achieving Successful Stamping of AHSS” pulling me in with descriptive content, humor, excellent infographics, and most importantly: highly technical concepts and information that was easy to comprehend. Let’s face it: Aluminum, steel, metallurgy, etc. aren’t the most seductive subjects to write about. Because of this, we decided to see if we couldn’t set up a call with this elusive material science whiz, and what do you know? He accepted our call.

Danny Schaeffler, Ph.D. is currently Founder and President of Engineering Quality Solutions, Inc., and Chief Content Officer at 4M Partners LLC. His resume and experience effortlessly exceed the character counts for each field in his LinkedIn profile. And the best part for us; Schaeffler is an independent third party, so he could discuss anything we asked without either party having concern over commercial or competitive aspects.

The discussion began, not speaking of aluminum extrusions and aluminum casting, but of sheet aluminum in respect to automotive applications. Most of us are aware of the evolving use of Advanced High-Strength Steels due to the new advancements of high-strength steel grades enabling the auto industry to keep costs down while still meeting requirements – especially when it comes to fuel efficiency and crash performance.

So, how do high strength aluminum alloys measure up against AHSS in automotive application?

Advanced aluminum alloys are the fastest growing material (second only to steel) in the design of new vehicles going to market. Drivealuminum.org puts it like this: “Low weight, crash absorbent, durable, corrosion resistant, easily formable and infinitely recyclable, aluminum helps save consumers money at the gas pump while delivering cars and trucks that are safer, greener and better performing. Cars and trucks down-weighted with advanced aluminum alloys are more fuel efficient with fewer life cycle carbon emissions as compared to heavier steel vehicles. Aluminum also is a proven force multiplier for powertrain, vehicle battery, aerodynamic and rolling resistance advances. Aluminum simply builds a better vehicle.”

How about a look at the very different approaches that GM and Ford used in regards to light-weighting vehicles through the use of high strength aluminum alloys over the past decade?

The aluminum truck: The Ford F150 cost approximately two billion dollars to create. Ford gutted their Dearborn and Kansas City plants to build new facilities from the ground up, and filled them with tooling, lasers, and robots designed to work with aluminum rather than steel. By doing this, Ford was able to make an extremely high quality body structure, and shed approximately 700 lbs. per vehicle, according to Ford officials. A very bold move which paid off.

GM, just as committed to reducing the weight of their vehicles, decided to go another route. Without scrapping plants and building new facilities from scratch, GM came up with a patented welding approach to allow for greater use of aluminum and steel on the same vehicle. In summary, they’ve married steel and aluminum through spot welding, reducing the need for rivets, and saving roughly several hundred pounds per vehicle.

The GM approach of being able to spot weld a higher melting point material to a lower melting point material allowed them (more or less) use their existing plants and equipment with a fraction of the capital expense of what Ford had to go through. Aluminum costs more, but you’ll use less of it. Advanced High Strength Steel costs more than high strength steel. But the price premium for AHSS is substantially less than the premium for aluminum. 2 very different approaches. Both effective.

It’s fascinating to keep in mind that most of the sheet aluminum and steel alloys used on today’s vehicles were not even manufactured 20 years ago. They weren’t even a glimmer in Mommy Car & Daddy truck’s headlights. Today we are talking about technologies that didn’t even exist until recently.

Final analysis? The automotive industry is one of the biggest drivers for optimized material selection. The need for globally available parts, and sheer volume and complexity of the automotive assembly process is an ideal litmus test. Lives and livelihoods depend on it. Welcome to the roads, high strength aluminum alloys, your steel counterparts invite you into the mix.

Schaeffler sums it up, “Automotive designers and engineers need to understand the characteristics of today’s materials in order to optimize the balance of cost, manufacturing and safety all while creating a car people want to buy.” Which hits the nail on the head of this riveting discussion!

For more of our super interesting blogs about the aluminum market, aluminum extrusions, and other industry-related topics, visit www.taberextrusions.com or get in touch by e-mailing us at info@taberextrusions.com

2017-02-24T17:56:44+00:00 February 24th, 2017|

Meet the Man Who Built an Aluminum House in his Spare Time

Many of us use aluminum every day to preserve our food, insulate our homes, and even travel to and from work. However, mid-century architect Ed Westall has us all beat; in the 1950s he built a beautiful family home entirely out of aluminum! The showpiece stands as a testament to the mid-century modern aesthetic as well as the triumph of human imagination – and the adaptability of aluminum alloys. Of course, we here at Taber are a bit biased in our opinions of aluminum, but we find Westall’s story to be as inspiring as it is illuminating (or shall we say, a-luminating!)

While working as an engineer in the 1940s and 50s, Ed Westall was searching for something more. Something to give his life purpose, and hopefully enrich the lives of others around him. It was post-war America; the economy was booming, and more and more families were looking to upgrade their homes and move out of the cities. Westall wanted to come up with an efficient and affordable way to provide as many homes as possible to as many families as possible. He came up with the idea of an aluminum house due to the availability of the material after the war. His prototype was decidedly Space Age, with many rounded corners and domes, all shining with reflective aluminum siding. His contemporaries marveled at the efficient use of space inside the home, even as they puzzled as to whether the innovative design would catch on.

Ultimately aluminum homes did not become the standard of the future as Westall had hoped, although the material has many applications in modern homes and homebuilding today. We can still take inspiration from his courage and desire to help families around the country. At Taber Extrusions, we are always looking for new ways to inspire our communities around us by creating custom shapes for almost any application. Call us today at (888) 984-1659 to see what aluminum could build for your future!

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2017-02-09T19:18:49+00:00 February 9th, 2017|

2016 Was A Great Year for Aluminum Markets

2016 was certainly an interesting year; between Brexit and the enormously capricious U.S Presidential election, a lot of folks in many industries of the world found it hard to shake uncertainty in their trust in market stability.

Despite the overall negativity that seems to be extra pervasive as of late, the aluminum market has reason to remain optimistic- as 2016 showed consistent positive growth in all areas of the aluminum sector with aluminum prices rising by 15% over the course of the year, with 2017 showing no sign of slowing progress.

Since Donald Trump’s win in the American presidential election, a variety of commodities have experienced a surge in price and overall positive market sentiment, aluminum included, with prices nearly breaching the $1,800 price level.

There are a few key factors here that have effected aluminum prices. First, following Chinese curtailments in the 3rd quarter of the year, alumina appears to be inching towards a supply deficit. In addition, higher coal prices have also propped up aluminum’s market price. The cost curve for global aluminum shifted upward steadily after the 1st quarter, when China’s aluminum production slowed.

And the overall positive trends are showing no signs of stopping going into 2017.

Back in December 2016 the U.S Federal Reserve hiked the interest rate by 0.25%- a move which would seem to indicate that they believe in the overall world economy strengthening, with anticipation for more rate hikes in 2017. US aluminum demand could potentially be impacted by this hike. As the U.S dollar becomes a stronger currency, commodities tend to drop in price; but a stronger dollar also makes American aluminum costlier in foreign countries.

Furthermore, President Donald Trump’s proposed infrastructure investments could mean a lot of business for industries like steel and aluminum- as investments in bridges, highways, and power grids could boost the demand for extruded aluminum. Of course, it’s hard to tell whether or not all or any of these projects will pass through.

Taber Extrusions is looking forward to another year and another opportunity to prove that we have the broadest capabilities in the aluminum extrusion industry and aluminum fabrications services that are second to none. Are you ready to make 2017 another great success?

For more information or to request a quote, please call us today ay (800) 563-6853 or e-mail us at info@taberextrusions.com

2017-01-27T23:28:15+00:00 January 27th, 2017|

Employee Spotlight: Mike McDonald

MichaelMcDonald

To know him is to love him,” a phrase used casually nowadays, hardly moving an emotional muscle of the person being told: “No really… he’s a very special person. He is devoted. He is loving. He is honest. He is consistent.”

Berlie McDonald. Berlie is not the subject of this quarter’s Employee Spotlight. His Grandson, Michael McDonald is. However, if you want to see what makes Mike McDonald tick, get him talking about his Grandfather – Berlie McDonald. It seems that all the same words you could use to describe Mike’s Grandfather are in Mike’s DNA too, nurtured into his upbringing by one tight family unit, starting with Berlie, who passed away less than a year ago.

Michael McDonald is the Co-Plant Manager for Taber’s Russellville, Arkansas location. A Russellville native, he worked as a contractor and carpenter up until 2004. Almost 13 years ago, Mike applied to Taber as a temp, and was hired on full time within a few months. Mike spent time in shipping, inventory, and production for over seven years before he moved into account management and sales, working closely to connect production to sales staff and clients. He now oversees raw material, purchasing, extrusion, finishing, and shipping on the extrusion side of the business, and manages the fabrication department.

The “McDonald Family Bond” – which is the foundation that Mike draws from – is in everything he does. As a young boy, he observed Grandpa Berlie watching episodes of “Gunsmoke” thoughout the day – so no wonder this is something that brings back sweet memories for Mike. Today, Mike’s children share episodes of “Gunsmoke” alongside Dad. McDonald has 5 children – 4 sons ages 26, 25, 15, 14, and a daughter of 12. He and wife Brandi are celebrating their 15thwedding anniversary on February 1st, 2017. An Alaskan cruise is the dream vacation, but this year they will settle for a quiet dinner, so on their 20th anniversary, the kids will be more independent and they can sail into the sunset without the slightest worry in the world. Not that there’s anything to worry about. When asked how raising a daughter was different from raising sons, he responded, “She’s neat and orderly, responsible, and dependable.” Looks like the McDonald ladies are as organized as can be! (Amen says the choir!) Grandpa Berlie is smiling down on this family unit, indeed.

MichaelMcDonald2

Mike truly believes in Taber’s ability to bring cutting edge extrusion innovation and progress to the world. He dedicates his career to making the ‘impossible’ — possible. He knows that the people that comprise Taber are what ultimately makes the company successful. “We have a very unique group of people here. That’s what sets Taber apart from competitors. We are all dedicated in making Taber the best in the industry.” Mike knows that balance is the key to being a great leader. “The future for Taber isn’t written yet, but I see a very long and prosperous one. Taber has had a very big impact on the industry in its 44 years. We are continuing in our research of new technology and the possibilities of applying that technology or technique to our unique capabilities, so I think as long as we continue with what has made us successful, and continue to improve those areas, the sky is the limit for Taber Extrusions.”

On his days off, you can find Mike spending time with his family – watching his kids play sports or a motorcycle ride with Brandi… or perhaps fitting in some hunting, fishing, or camping. Nearby fishing & camping advice? “Lake Dardanelle. Anything around Lake Dardanelle is going to be good. The Annual Bass Masters Tournament is there.” Can’t argue with that. Thank you Berlie, for charting the course for your grandson Mike McDonald. Thank you for being a great role model so he can pass on those same attributes to his children, loved ones, and work associates. Your generation lives proudly in those that came after you. We are honored to have Michael McDonald at Taber Extrusions. To know him is to love him.

2017-02-07T19:44:32+00:00 January 21st, 2017|

How Extruded Aluminum Saved the Canoe

canoe-1668538_960_720The canoe is one of the oldest seafaring vessels in human history, but did you know that its history is inextricably linked with that of the American aluminum industry? Without innovations in extruded aluminum shapes, we might not have the modern canoe we know and love today. It all started after World War II, when the U.S. had been producing record amounts of extruded aluminum for the war effort. After the need for automotive and aerospace parts began to lessen, manufacturers and extruders needed to come up with a new use for the material. Enter: the humble canoe.

Nowadays we think of aluminum as a common metal with many household and recreation applications, including but not limited to water sports. However, because aluminum is not a naturally occurring resource but an alloy made up of multiple elements, there was time before the 1940s when finding the right applications and demand for aluminum shapes was a tricky proposition. World War II changed the U.S. economy and workforce forever by employing millions of recession-stricken Americans for primarily manufacturing-based jobs to aid in the war effort. One such employer was called Grunman, a major supplier of aluminum aircraft for allied forces. After the war, Grunman needed to find a way to stay in business while providing extruded aluminum shapes for the public at large. One of Grunman’s employees, an avid outdoorsman, first came up with the idea of an aluminum canoe after struggling with his traditional canvas and wood constructed model. Aluminum, he proposed, would be significantly lighter, watertight, and easy to manufacture using Grunman’s advance techniques gleaned from extruding military aircraft parts. The gamble paid off, and the canoes quickly became Grunman’s most popular product.

Today aluminum is still one of the most commonly found materials for personal watercraft, and Taber is proud to contribute to this legacy of innovation, ingenuity, and American manufacturing. Visit our site here to learn about some of the other industries we serve besides marine; including automotive, aerospace, and agricultural markets. No matter how unique your idea, Taber’s team of metallurgists and engineers are ready to make it a reality. Get in touch today!

2017-01-26T23:37:27+00:00 January 12th, 2017|

Taber CNC Machining Capabilities

Screen Shot 2016-12-21 at 10.52.06 AMTaber Extrusions is your full service partner from design to delivery. Our engieneers and designers work alongside you to turn your concept into a working product through our expert machining with a personal touch. CNC machining is used extensively by aluminum extrusion companies to increase efficiency and reduce error in all steps of the extrusion process, from casting, to extrusion and beyond. Our mission is to fully understand the machining needs of our customers’ aluminum extrusion-based products. Taber’s remarkable attention to the needs of the market position the company to provide customized, versatile, high-quality market-oriented products that can satisfy a wide range of applications.

Our Haas VF-7 is a rugged, large-sized VMC that yields full reliability and accuracy in a large-framed machine. The VF-7 has a 40-taper cartridge spindle driven by a 30 hp vector Dual-Drive (Y-Delta) drive. The VF-7 produces either 75 ft-lb of torque at a low 1400 rpm, or 250 ft-lb at 450 rpm with the optional 2-speed gearbox — and will also run up to 8,100 rpm in 1.2 seconds for finishing aluminum.

Haas VF-7 Video:

 

Up next the Emmegi Satellite XT allows for efficient work-piece machining advantages in pendulum mode including multiple set-ups. The work space of our longbed machining center can be divided into two areas, granting us the ability to load and unload on one side while machining on the other side. This level of efficiency in a machining process in return saves our customers money and time.

Emmegi Satellite XT Video:

The HMC500 comes fully loaded with features for incredibly fast cycle times. Achieving 20% faster rapid and acceleration than our phenomenally fast HM500S machine, the HMC500 is constructed with a lightweight column featuring a rigid stepped X axis rail design. This column enables a rapid feed rate of 63 meters per minute, 2480 inches per minute, with acceleration of 1G.

HMC500 Video:

Finally, through highly accurate scanning technologies, our Zeiss CMM has the ability to capture a fully defined 3D measurement for any of our extruded and fabricated profiles. Having this capability allows us to maintain the highest levels of quality by having our profiles extruded the right way- every time.

Zeiss CMM Video:

For more information or to request a quote, please call us today ay (800) 563-6853 or e-mail us at info@taberextrusions.com

2017-01-26T23:37:27+00:00 December 21st, 2016|